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Offshore
Windfarm
Design
Structure, Park, Planning, Installation and Maintenance
Don’t throw my advice in the wind
EASOWD41/RMIOMT01
Leo Hulspas, Jacob Diepenhorst, Johan Antonissen
AGENDA
▸ Les 1 – History, Current State of Art, North Sea
▸ Les 2 – Site Conditions
▸ Les 3 – The Turbine
▸ Les 4 – Actuator Disk Theory and Energy Yield
▸ Les 5 – Structure Design and Load Calculations
▸ Les 6 – Structure Design and Load Calculations
▸ Les 7 – Park Design
▸ Les 8 – Vessels
▸ Les 9 – Installation and Comissioning
▸ Les 10 – Operations and Maintenance
What you’ll Learn...
▸ Basic park lay-out
●
Wake Losses
●
Turbine Configuration
▸ Electrical Infrastructure
●
Cable System Turbine
●
Transmission Station
●
Cable System to Land
●
Land Connection
Basic Park Lay-Out
Met Mast
Transformer station
HV cable
Turbine
Land
Connection
MV cable
Turbine Placement
▸ Flow Blockage
▸ Wind Speed Loss
▸ Turbulance Increase
▸ Power Loss
Increased Loss
Row0
Row1
Row2
Turbine Distance
a = ambient
Flow Recovery
Optimum roughly at 6D
(More info: lookup “Jensen’s Far Wake Model”)
Turbine Distance
▸ Flow Blockage (for 6 D)
▸ Wind Speed Loss (α = 10-20%)
▸ Power Loss (β = 5-10%)
Increased Loss
Urow=U0⋅(1−α)
row
Prow=P0⋅(1−β)
row
Row0
Row1
Row2
6D
D
Turbine Arrangement and Placement
Most wind from
north-west
Turbine Arrangement and Placement
Zoom in location
Turbine Arrangement and Placement
Etc...
Turbine Arrangement and Placement
▸ Also take into account
●
Local Depth Variations
●
Local Soil Variations
Medium-Voltage Cables (Turbine to Transformer)
▸ AC 33 kV
▸ 1 kA – 2kA (Thermal Limit)
▸ Ø ~250 mm
▸ Expensive!
MVAC cable
Cable Arrangement
Transformer Station
▸ More Turbines per Line → Cheaper!
Cable Arrangement
Transformer Station Cable Failure
▸ More Turbines per Line → Cheaper!
▸ When Cable Failure Occurs ...
Cable Arrangement
Transformer Station Cable Failure Disconnected Turbine
▸ More Turbines per Line → Cheaper!
▸ When Cable Failure Occurs → More Turbines Down!
▸ Design for Cost/Risk Optimum!
Transformer Station (ACAC)
▸ Lillgrund (Sweden)
▸ 7 km from Shore (= Near-Shore)
▸ 33 kV AC → 130 kV AC
▸ High Voltage → Less Losses
▸ 120 MVAr (Volt Ampere reactive)
▸ ‘120 MW’
Lillgrund
Transformer Station (ACDC)
▸ Merkur (Germany)
▸ 60 km from Shore (= Far-Shore)
▸ 33 kV AC → 320 kV DC
▸ Higer Voltage → Lesser Losses
▸ 800 MW
▸ 2 Stations Required (Expensive!)
Dolwin Alpha Installation
by Thialf (Herema)
60 km
Transformer Station Comparision
▸ HVAC station
●
Low Transfomer Costs (1 Needed)
●
High Transmission Costs
●
Capped Transmission Length
▸ HVDC station
●
High Transformer Costs (2 Needed)
●
Low Transmission Costs
●
Infinite Transmission Length
▸ Break-Even Distance ~100 km
High Voltage Cables (Transformer to Land)
▸ LXPE Cable (HVAC)
▸ ~130 kV
▸ 3 x 300-1000 mm2
▸ HVDC Cable
▸ ~300+ kV
▸ 2 x 1000+ mm2
Land Connection
▸ Connection to Grid
▸ Voltage Needs to Accord
▸ Holland
●
Main Line 380 kV
●
4 HV Connection Points
Example: ACAC Connection
▸ What are the Maximum Power Losses in this System?
▸ Lillgrund (Sweden)
▸ 48 x Siemens SWT 2.3-93 (110 MW, 33 kV)
▸ 10 km from Land Connection (380 kV)
Example: ACAC Connection
▸ AC connection
●
Transformer losses (5% per transformer)
●
Resistive Losses
●
Capacitive Losses
Example: ACAC Connection
▸ AC connection
●
Transformer losses (5% per transformer)
●
Resistive Losses
●
Capacitive Losses
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Example: ACAC Connection
▸ ACAC station (Transformer)
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Pel=η⋅Pturbine
Pel=0.95⋅110=105MW
Pel=Vinflow⋅Iinflow=V outflow⋅Ioutflow
1.05⋅108
=3.3⋅104
⋅Iinflow>Iinflow=3182 A
Vinflow⋅Iinflow=V outflow⋅Ioutflow
3.3⋅104
⋅3182=1.3⋅105
⋅Ioutflow>Ioutflow=808 A
Example: ACAC Connection
▸ XPLE Cable
●
Resistive Losses
●
Capacitive Losses
●
V=130 kV
●
A=808 A
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Example: ACAC Connection
▸ XPLE Cable
●
Resistive Losses
●
Capacitive Losses
●
V=130 kV
●
A=808 A
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Example: ACAC Connection
▸ XPLE Cable (Resistive Losses)
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
PΩ=RAC⋅I2
PΩ=Ohmic Losses[W /m]
RAC=AC Resistance[Ω/m]
I=Current[ A]
Example: ACAC Connection
▸ XPLE Cable (Resistive Losses)
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
PΩ=RAC⋅I2
PΩ=
0.0405
3
⋅808
2
PΩ=8813W /km
Presistive=PΩ⋅Lcable=79.3kW
Example: ACAC Connection
▸ XPLE Cable (Capacitive Losses)
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Wd=2⋅π⋅f⋅C⋅V 2
⋅tan(δ)
Wd=Dielectriclosses[W /m]
f =Frequency[Hz]
C=CableCapacitance[F/m]
V =Voltage[V ]
tan(δ)=Dissipation Factor[ii]=3⋅10−4
Example: ACAC Connection
▸ XPLE Cable (Capacitive Losses)
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Wd=2⋅π⋅f⋅C⋅V 2
⋅tan(δ)
Wd=2⋅π⋅50⋅(0.37⋅10−9
)⋅(1.3⋅105
)2
⋅3⋅10−4
Wd=589W /km
Pcapacitive=W d⋅Lcable=5,3kW
Example: ACAC Connection
▸ XPLE Cable (Capacitive Losses)
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Pland=Pel−Presistive−Pcapacitive=113.9MW
Example: ACAC Connection
▸ XPLE Cable (Capacitive Losses)
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Pland =Pel−Presistive−Pcapacitive=109.9 MW
Example: ACAC Connection
▸ ACAC Station (Transformer)
48x Turbine
110 MW
33 kV
50 hz
ACAC Station
33kV > 130 kV
50 hz
5% loss
XPLE cable
9 km
ACAC Station
130kV > 380 kV
50 hz
5% loss
Pnet =η⋅Pland
Pnet=0.95⋅109.9=104.4 MW
ACDC Connection
▸ Very Similar to ACAC Connection
▸ 1 Positive Carrier for DC Instead of 3 for AC
▸ No Capacitive Losses
Homework
▸ Design the turbine layout for your park (slide 5 till 11)
▸ Design cable Pattern (slide 13 till 15)
▸ Decide AC or DC cable transmission (slide 16 till 18)
▸ Estimate your total tranmission losses (slide 19 till 34)
Thank you!
Offshore windfarm design - Lesson 7 park design

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Offshore windfarm design - Lesson 7 park design

  • 1. Offshore Windfarm Design Structure, Park, Planning, Installation and Maintenance Don’t throw my advice in the wind EASOWD41/RMIOMT01 Leo Hulspas, Jacob Diepenhorst, Johan Antonissen
  • 2. AGENDA ▸ Les 1 – History, Current State of Art, North Sea ▸ Les 2 – Site Conditions ▸ Les 3 – The Turbine ▸ Les 4 – Actuator Disk Theory and Energy Yield ▸ Les 5 – Structure Design and Load Calculations ▸ Les 6 – Structure Design and Load Calculations ▸ Les 7 – Park Design ▸ Les 8 – Vessels ▸ Les 9 – Installation and Comissioning ▸ Les 10 – Operations and Maintenance
  • 3. What you’ll Learn... ▸ Basic park lay-out ● Wake Losses ● Turbine Configuration ▸ Electrical Infrastructure ● Cable System Turbine ● Transmission Station ● Cable System to Land ● Land Connection
  • 4. Basic Park Lay-Out Met Mast Transformer station HV cable Turbine Land Connection MV cable
  • 5. Turbine Placement ▸ Flow Blockage ▸ Wind Speed Loss ▸ Turbulance Increase ▸ Power Loss Increased Loss Row0 Row1 Row2
  • 6. Turbine Distance a = ambient Flow Recovery Optimum roughly at 6D (More info: lookup “Jensen’s Far Wake Model”)
  • 7. Turbine Distance ▸ Flow Blockage (for 6 D) ▸ Wind Speed Loss (α = 10-20%) ▸ Power Loss (β = 5-10%) Increased Loss Urow=U0⋅(1−α) row Prow=P0⋅(1−β) row Row0 Row1 Row2 6D D
  • 8. Turbine Arrangement and Placement Most wind from north-west
  • 9. Turbine Arrangement and Placement Zoom in location
  • 10. Turbine Arrangement and Placement Etc...
  • 11. Turbine Arrangement and Placement ▸ Also take into account ● Local Depth Variations ● Local Soil Variations
  • 12. Medium-Voltage Cables (Turbine to Transformer) ▸ AC 33 kV ▸ 1 kA – 2kA (Thermal Limit) ▸ Ø ~250 mm ▸ Expensive! MVAC cable
  • 13. Cable Arrangement Transformer Station ▸ More Turbines per Line → Cheaper!
  • 14. Cable Arrangement Transformer Station Cable Failure ▸ More Turbines per Line → Cheaper! ▸ When Cable Failure Occurs ...
  • 15. Cable Arrangement Transformer Station Cable Failure Disconnected Turbine ▸ More Turbines per Line → Cheaper! ▸ When Cable Failure Occurs → More Turbines Down! ▸ Design for Cost/Risk Optimum!
  • 16. Transformer Station (ACAC) ▸ Lillgrund (Sweden) ▸ 7 km from Shore (= Near-Shore) ▸ 33 kV AC → 130 kV AC ▸ High Voltage → Less Losses ▸ 120 MVAr (Volt Ampere reactive) ▸ ‘120 MW’ Lillgrund
  • 17. Transformer Station (ACDC) ▸ Merkur (Germany) ▸ 60 km from Shore (= Far-Shore) ▸ 33 kV AC → 320 kV DC ▸ Higer Voltage → Lesser Losses ▸ 800 MW ▸ 2 Stations Required (Expensive!) Dolwin Alpha Installation by Thialf (Herema) 60 km
  • 18. Transformer Station Comparision ▸ HVAC station ● Low Transfomer Costs (1 Needed) ● High Transmission Costs ● Capped Transmission Length ▸ HVDC station ● High Transformer Costs (2 Needed) ● Low Transmission Costs ● Infinite Transmission Length ▸ Break-Even Distance ~100 km
  • 19. High Voltage Cables (Transformer to Land) ▸ LXPE Cable (HVAC) ▸ ~130 kV ▸ 3 x 300-1000 mm2 ▸ HVDC Cable ▸ ~300+ kV ▸ 2 x 1000+ mm2
  • 20. Land Connection ▸ Connection to Grid ▸ Voltage Needs to Accord ▸ Holland ● Main Line 380 kV ● 4 HV Connection Points
  • 21. Example: ACAC Connection ▸ What are the Maximum Power Losses in this System? ▸ Lillgrund (Sweden) ▸ 48 x Siemens SWT 2.3-93 (110 MW, 33 kV) ▸ 10 km from Land Connection (380 kV)
  • 22. Example: ACAC Connection ▸ AC connection ● Transformer losses (5% per transformer) ● Resistive Losses ● Capacitive Losses
  • 23. Example: ACAC Connection ▸ AC connection ● Transformer losses (5% per transformer) ● Resistive Losses ● Capacitive Losses 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss
  • 24. Example: ACAC Connection ▸ ACAC station (Transformer) 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss Pel=η⋅Pturbine Pel=0.95⋅110=105MW Pel=Vinflow⋅Iinflow=V outflow⋅Ioutflow 1.05⋅108 =3.3⋅104 ⋅Iinflow>Iinflow=3182 A Vinflow⋅Iinflow=V outflow⋅Ioutflow 3.3⋅104 ⋅3182=1.3⋅105 ⋅Ioutflow>Ioutflow=808 A
  • 25. Example: ACAC Connection ▸ XPLE Cable ● Resistive Losses ● Capacitive Losses ● V=130 kV ● A=808 A 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss
  • 26. Example: ACAC Connection ▸ XPLE Cable ● Resistive Losses ● Capacitive Losses ● V=130 kV ● A=808 A 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss
  • 27. Example: ACAC Connection ▸ XPLE Cable (Resistive Losses) 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss PΩ=RAC⋅I2 PΩ=Ohmic Losses[W /m] RAC=AC Resistance[Ω/m] I=Current[ A]
  • 28. Example: ACAC Connection ▸ XPLE Cable (Resistive Losses) 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss PΩ=RAC⋅I2 PΩ= 0.0405 3 ⋅808 2 PΩ=8813W /km Presistive=PΩ⋅Lcable=79.3kW
  • 29. Example: ACAC Connection ▸ XPLE Cable (Capacitive Losses) 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss Wd=2⋅π⋅f⋅C⋅V 2 ⋅tan(δ) Wd=Dielectriclosses[W /m] f =Frequency[Hz] C=CableCapacitance[F/m] V =Voltage[V ] tan(δ)=Dissipation Factor[ii]=3⋅10−4
  • 30. Example: ACAC Connection ▸ XPLE Cable (Capacitive Losses) 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss Wd=2⋅π⋅f⋅C⋅V 2 ⋅tan(δ) Wd=2⋅π⋅50⋅(0.37⋅10−9 )⋅(1.3⋅105 )2 ⋅3⋅10−4 Wd=589W /km Pcapacitive=W d⋅Lcable=5,3kW
  • 31. Example: ACAC Connection ▸ XPLE Cable (Capacitive Losses) 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss Pland=Pel−Presistive−Pcapacitive=113.9MW
  • 32. Example: ACAC Connection ▸ XPLE Cable (Capacitive Losses) 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss Pland =Pel−Presistive−Pcapacitive=109.9 MW
  • 33. Example: ACAC Connection ▸ ACAC Station (Transformer) 48x Turbine 110 MW 33 kV 50 hz ACAC Station 33kV > 130 kV 50 hz 5% loss XPLE cable 9 km ACAC Station 130kV > 380 kV 50 hz 5% loss Pnet =η⋅Pland Pnet=0.95⋅109.9=104.4 MW
  • 34. ACDC Connection ▸ Very Similar to ACAC Connection ▸ 1 Positive Carrier for DC Instead of 3 for AC ▸ No Capacitive Losses
  • 35. Homework ▸ Design the turbine layout for your park (slide 5 till 11) ▸ Design cable Pattern (slide 13 till 15) ▸ Decide AC or DC cable transmission (slide 16 till 18) ▸ Estimate your total tranmission losses (slide 19 till 34)