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Unit 5
Case Studies
Syllabus
• Multiple robots
• Machine interface
• Robots in manufacturing and non-
manufacturing applications
• Robot cell design
• Selection of robot.
Robot cell design
• Robot work cell can be organised in to various
arrangements or layouts:
• These layouts are classified in to 3 basic types
– Robot centered cell
– Inline robot cell
– Mobile robot cell
1. Robot centered Cell
2. Inline robot cell
Types of Transfers
• Intermittent transfer
– Work parts will be transferred in the conveyer and all the parts stops and
starts for processing
• Continuous transfer
– Work parts will be transferred in the conveyer and will not stop for processing(
continuous movement)
– The position and orientation of the parts are not defined. (Gets Varied time to
time)
– Can be rectified by 2 means
• A Moving Baseline tracking system
– It involves the mechanism to move the robot along the path parallel to the line of travel of work
part
– Demands for addition al degrees of freedom
– Possibility of collision during multiple robots
• A Stationary baseline tracking system
– Robot will be stationary with continuous moving conveyor.
– Special tracking systems are equipped to track the orientation of the work part
– Demands for high computation power
– Complex design
• Non synchronous transfer
– Also called as power and free system
– Deals with the irregular arrival of parts
3. Mobile robot Cell
Consideration in workcell design
Section of a Robot
Based on Applications
Based on Factors
Applications of Robots
• Manufacturing Applications:
– Material Transfer and Machine loading and unloading
– Processing operations
• Spot welding
• Continuous arc welding
• Spray painting
• Other applications such as drilling, grinding, polishing,
riveting, waterjet cutting, laser drilling and cutting
– Assembly and inspection
• Assembly operations
• Inspection automation
Applications of Robots
• Non Manufacturing Applications
– Education and training
– Defense operations
– Rescue operations
– Explorations (Space, Underwater and hazardous
environments)
– Locomotion

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Types of Robot Work Cells and Transfer Systems

  • 2. Syllabus • Multiple robots • Machine interface • Robots in manufacturing and non- manufacturing applications • Robot cell design • Selection of robot.
  • 3. Robot cell design • Robot work cell can be organised in to various arrangements or layouts: • These layouts are classified in to 3 basic types – Robot centered cell – Inline robot cell – Mobile robot cell
  • 6. Types of Transfers • Intermittent transfer – Work parts will be transferred in the conveyer and all the parts stops and starts for processing • Continuous transfer – Work parts will be transferred in the conveyer and will not stop for processing( continuous movement) – The position and orientation of the parts are not defined. (Gets Varied time to time) – Can be rectified by 2 means • A Moving Baseline tracking system – It involves the mechanism to move the robot along the path parallel to the line of travel of work part – Demands for addition al degrees of freedom – Possibility of collision during multiple robots • A Stationary baseline tracking system – Robot will be stationary with continuous moving conveyor. – Special tracking systems are equipped to track the orientation of the work part – Demands for high computation power – Complex design • Non synchronous transfer – Also called as power and free system – Deals with the irregular arrival of parts
  • 9. Section of a Robot
  • 11.
  • 13.
  • 14. Applications of Robots • Manufacturing Applications: – Material Transfer and Machine loading and unloading – Processing operations • Spot welding • Continuous arc welding • Spray painting • Other applications such as drilling, grinding, polishing, riveting, waterjet cutting, laser drilling and cutting – Assembly and inspection • Assembly operations • Inspection automation
  • 15. Applications of Robots • Non Manufacturing Applications – Education and training – Defense operations – Rescue operations – Explorations (Space, Underwater and hazardous environments) – Locomotion