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Introduction to Nonwoven
& Technical Textiles
For AGC, AGCCA, and MIP Use Only
Introduction to Nonwovens & Technical Textiles
• Textile vs. Nonwoven
• Product application
• Textile Testing
• Non-woven testing
• Grade recommendations
• Laboratory demonstrations
For AGC, AGCCA, and MIP Use Only PAGE 2
Textiles
• Textile – Any cloth or article that is produced by weaving
or knitting.
– Used in apparel, shoes, linens, drapes, etc.
Typically textiles have better wetting compared to non-wovens.
For AGC, AGCCA, and MIP Use Only PAGE 3
Nonwovens
• Nonwoven – Any cloth or article that is produced by
forming bonding materials to form webs.
– Used in medical garments, filters, automotive applications, etc.
Non-wovens typically have some hydrophobic properties
without fluorochemical treatment.
For AGC, AGCCA, and MIP Use Only PAGE 4
Product Application
• Textiles and non-wovens are treated similarly.
• The customer’s formulation is used for treating fabric and AG is
added. It is important to get as much information about the
customer’s recipe including reagents, quantities, order of addition,
temperatures, wet pick-up, etc.
• P𝑒𝑟𝑐𝑒𝑛𝑡 𝑊𝑒𝑡 𝑃𝑖𝑐𝑘𝑢𝑝 =
Wet Mass−Dry Mass
𝐷𝑟𝑦 𝑀𝑎𝑠𝑠
𝑥 100
• Non-wovens usually require more or better wetting agents.
• Wetting agents - materials that lower the surface energy of a
solution, increasing the speed the solution penetrates the fabric.
Examples – Hexanol, Isopropanol, and other commercial products.
• The amount of wet pick-up is very important in understanding how
well a product works in a given application.
For AGC, AGCCA, and MIP Use Only PAGE 5
Example
• Customer’s current formulation = 100% wet pick-up
• AG grade formulation = 60% wet pick-up
This means that 40% less fluorochemical solution is applied
to the fabric.
• Improving wet pick-up
– Increase the wetting agent
– Decrease nip pressure
– Decrease roller speed
For AGC, AGCCA, and MIP Use Only PAGE 6
Textile Testing
Performance Evaluation:
Name Method
 Water Repellency AATCC 193
 Oil Repellency AATCC 118
 Spray Performance AATCC 22
 Stain Release AATCC 130
 Wash Durability Customer specific
For AGC, AGCCA, and MIP Use Only PAGE 7
Static Water Repellency – Kit Test
Teflon® Kit Test
Grade Isopropanol Water
1 2% 98%
2 5% 95%
3 10% 90%
4 20% 80%
5 30% 70%
6 40% 60%
7 50% 50%
8 60% 40%
3M Kit Test
Grade Isopropanol Water
W 0% 100%
1 10% 90%
2 20% 80%
3 30% 70%
4 40% 60%
5 50% 50%
6 60% 40%
7 70% 30%
8 80% 20%
9 90% 10%
10 100% 0%
Kit Comparison
Method:
• Three drops of the IPA/Water solutions
are placed on the fabric
• Fabric passes the test if no wetting is
observed after ~15 seconds
For AGC, AGCCA, and MIP Use Only PAGE 8
Oil Drop Kit Test
AATCC 118
Oil Repellency – Kit Test
Method:
• Three drops of the test grade are
placed on the fabric
• Fabric passes the test if no wetting
is observed after 15-30 seconds
Oil Kit Test
Grade Description
1 Kaydol Oil
2
65:35 Kaydol :
Hexadecane
3 Hexadecane
4 Tetradecane
5 Dodecane
6 Decane
7 Octane
8 Heptane
For AGC, AGCCA, and MIP Use Only PAGE 9
Dynamic Water Repellency – Spray Test
Method:
• 250 ml of tap water sprayed over
fabric
• Spray height = 15 cm
• Knock-off the specimen
• Ratings: 0-100
Spray Test
AATCC 22
For AGC, AGCCA, and MIP Use Only PAGE 10
Stain Release
Concept:
Test measures ability of fabric to
release oily stains during home
laundering.
Method:
Corn oil and mineral oil applied to
fabric.
Glassine surface placed on top
followed by a 2.27 kg weight for 60
seconds.
Surface and weight are removed and
the fabric is washed.
Stain Release
Test AATCC 130
For AGC, AGCCA, and MIP Use Only PAGE 11
Wash Durability
• Allows fabric to be washed/dried
as much as required
• Sample evaluation is completed
again after the wash/dry cycles
are completed
• Provides a numerical value for
performance longevity
• Used in stain release evaluations
For AGC, AGCCA, and MIP Use Only PAGE 12
Nonwoven Testing
Performance Evaluation:
 Water Repellency***
 Wash Durability
 Hydrostatic Testing
 Static Decay
 Surface Resistivity
Optional Evaluations:
 Oil Repellency
 Spray Performance
 Stain Release
For AGC, AGCCA, and MIP Use Only PAGE 13
*** Water repellency for non-wovens has a 5 minute dwell time vs. 15-30 seconds for textiles
Hydrostatic Pressure Testing
• Equipment measures the force
(kPa) and time required to force a
liquid, usually water, through a
piece of fabric.
• The larger the force and time
required to penetrate the fabric
the more resistant the fabric is to
that particular liquid.
• This equipment provides a means
of quantitatively differentiating
treatments that perform similarly
in the testing discussed earlier.
For AGC, AGCCA, and MIP Use Only PAGE 14
Static Decay Testing
• Static Decay measures the
time it takes for the charge
applied to fabric to dissipate
• Decay data is useful for
medical garment and
carpet customers
For AGC, AGCCA, and MIP Use Only PAGE 15
Surface Resistivity
• Electrical resistance of the
fabric surface is measured
between two concentric
rings.
• Comparing the voltage
gradient to the current
density provides a numerical
value of how much charge
can build up on the surface of
the fabric.
For AGC, AGCCA, and MIP Use Only PAGE 16
AsahiGuard Recommendations
• Customer applications are unique.
• AG recommendations should be tailored to fit the desired
characteristics for each customer.
Solid
content [%]
Ionic
character
Feature
E061 20 WC Mildly Durable
E081 30 WC Durable without X-linker
E082 20 WC Durable, Mildly durable
E092 20 WC Soft handle
E400 20 WC Soft handle, For initial
E500D 30 WC Durable, Less OR, Bundesmann
E550D 30 N Durable, Nonionic, highest MW
E700D 30 WC Durable, Bundesmann
E100 20 WC Stain Release
E600 25 AM For PP-SMS
E300D 30 N For filter media
For AGC, AGCCA, and MIP Use Only PAGE 17
Laboratory Demonstrations
Please join us for a tour of the new laboratory
and demonstrations of how textiles and non-
wovens are treated and evaluated.
For more information call: 1-800-424-7833.
QUESTIONS?
For AGC, AGCCA, and MIP Use Only PAGE 18

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Intro to nonwovens and technical textiles

  • 1. Introduction to Nonwoven & Technical Textiles For AGC, AGCCA, and MIP Use Only
  • 2. Introduction to Nonwovens & Technical Textiles • Textile vs. Nonwoven • Product application • Textile Testing • Non-woven testing • Grade recommendations • Laboratory demonstrations For AGC, AGCCA, and MIP Use Only PAGE 2
  • 3. Textiles • Textile – Any cloth or article that is produced by weaving or knitting. – Used in apparel, shoes, linens, drapes, etc. Typically textiles have better wetting compared to non-wovens. For AGC, AGCCA, and MIP Use Only PAGE 3
  • 4. Nonwovens • Nonwoven – Any cloth or article that is produced by forming bonding materials to form webs. – Used in medical garments, filters, automotive applications, etc. Non-wovens typically have some hydrophobic properties without fluorochemical treatment. For AGC, AGCCA, and MIP Use Only PAGE 4
  • 5. Product Application • Textiles and non-wovens are treated similarly. • The customer’s formulation is used for treating fabric and AG is added. It is important to get as much information about the customer’s recipe including reagents, quantities, order of addition, temperatures, wet pick-up, etc. • P𝑒𝑟𝑐𝑒𝑛𝑡 𝑊𝑒𝑡 𝑃𝑖𝑐𝑘𝑢𝑝 = Wet Mass−Dry Mass 𝐷𝑟𝑦 𝑀𝑎𝑠𝑠 𝑥 100 • Non-wovens usually require more or better wetting agents. • Wetting agents - materials that lower the surface energy of a solution, increasing the speed the solution penetrates the fabric. Examples – Hexanol, Isopropanol, and other commercial products. • The amount of wet pick-up is very important in understanding how well a product works in a given application. For AGC, AGCCA, and MIP Use Only PAGE 5
  • 6. Example • Customer’s current formulation = 100% wet pick-up • AG grade formulation = 60% wet pick-up This means that 40% less fluorochemical solution is applied to the fabric. • Improving wet pick-up – Increase the wetting agent – Decrease nip pressure – Decrease roller speed For AGC, AGCCA, and MIP Use Only PAGE 6
  • 7. Textile Testing Performance Evaluation: Name Method  Water Repellency AATCC 193  Oil Repellency AATCC 118  Spray Performance AATCC 22  Stain Release AATCC 130  Wash Durability Customer specific For AGC, AGCCA, and MIP Use Only PAGE 7
  • 8. Static Water Repellency – Kit Test Teflon® Kit Test Grade Isopropanol Water 1 2% 98% 2 5% 95% 3 10% 90% 4 20% 80% 5 30% 70% 6 40% 60% 7 50% 50% 8 60% 40% 3M Kit Test Grade Isopropanol Water W 0% 100% 1 10% 90% 2 20% 80% 3 30% 70% 4 40% 60% 5 50% 50% 6 60% 40% 7 70% 30% 8 80% 20% 9 90% 10% 10 100% 0% Kit Comparison Method: • Three drops of the IPA/Water solutions are placed on the fabric • Fabric passes the test if no wetting is observed after ~15 seconds For AGC, AGCCA, and MIP Use Only PAGE 8
  • 9. Oil Drop Kit Test AATCC 118 Oil Repellency – Kit Test Method: • Three drops of the test grade are placed on the fabric • Fabric passes the test if no wetting is observed after 15-30 seconds Oil Kit Test Grade Description 1 Kaydol Oil 2 65:35 Kaydol : Hexadecane 3 Hexadecane 4 Tetradecane 5 Dodecane 6 Decane 7 Octane 8 Heptane For AGC, AGCCA, and MIP Use Only PAGE 9
  • 10. Dynamic Water Repellency – Spray Test Method: • 250 ml of tap water sprayed over fabric • Spray height = 15 cm • Knock-off the specimen • Ratings: 0-100 Spray Test AATCC 22 For AGC, AGCCA, and MIP Use Only PAGE 10
  • 11. Stain Release Concept: Test measures ability of fabric to release oily stains during home laundering. Method: Corn oil and mineral oil applied to fabric. Glassine surface placed on top followed by a 2.27 kg weight for 60 seconds. Surface and weight are removed and the fabric is washed. Stain Release Test AATCC 130 For AGC, AGCCA, and MIP Use Only PAGE 11
  • 12. Wash Durability • Allows fabric to be washed/dried as much as required • Sample evaluation is completed again after the wash/dry cycles are completed • Provides a numerical value for performance longevity • Used in stain release evaluations For AGC, AGCCA, and MIP Use Only PAGE 12
  • 13. Nonwoven Testing Performance Evaluation:  Water Repellency***  Wash Durability  Hydrostatic Testing  Static Decay  Surface Resistivity Optional Evaluations:  Oil Repellency  Spray Performance  Stain Release For AGC, AGCCA, and MIP Use Only PAGE 13 *** Water repellency for non-wovens has a 5 minute dwell time vs. 15-30 seconds for textiles
  • 14. Hydrostatic Pressure Testing • Equipment measures the force (kPa) and time required to force a liquid, usually water, through a piece of fabric. • The larger the force and time required to penetrate the fabric the more resistant the fabric is to that particular liquid. • This equipment provides a means of quantitatively differentiating treatments that perform similarly in the testing discussed earlier. For AGC, AGCCA, and MIP Use Only PAGE 14
  • 15. Static Decay Testing • Static Decay measures the time it takes for the charge applied to fabric to dissipate • Decay data is useful for medical garment and carpet customers For AGC, AGCCA, and MIP Use Only PAGE 15
  • 16. Surface Resistivity • Electrical resistance of the fabric surface is measured between two concentric rings. • Comparing the voltage gradient to the current density provides a numerical value of how much charge can build up on the surface of the fabric. For AGC, AGCCA, and MIP Use Only PAGE 16
  • 17. AsahiGuard Recommendations • Customer applications are unique. • AG recommendations should be tailored to fit the desired characteristics for each customer. Solid content [%] Ionic character Feature E061 20 WC Mildly Durable E081 30 WC Durable without X-linker E082 20 WC Durable, Mildly durable E092 20 WC Soft handle E400 20 WC Soft handle, For initial E500D 30 WC Durable, Less OR, Bundesmann E550D 30 N Durable, Nonionic, highest MW E700D 30 WC Durable, Bundesmann E100 20 WC Stain Release E600 25 AM For PP-SMS E300D 30 N For filter media For AGC, AGCCA, and MIP Use Only PAGE 17
  • 18. Laboratory Demonstrations Please join us for a tour of the new laboratory and demonstrations of how textiles and non- wovens are treated and evaluated. For more information call: 1-800-424-7833. QUESTIONS? For AGC, AGCCA, and MIP Use Only PAGE 18