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Ahmedabad Textile Industry’s Research
Non-Woven Tech Asia 2015
About ATIRA…
ATIRA – first premier non-profit Textile Institute of the country set up
way back in 1949.
ATIRA was especially established to with objective to motivate textile
& allied industries to become internationally competitive. ATIRA has
been now designated as “Centre of Excellence” in Composites by
the Govt. of India.
Machineries those are installed at the Incubation Centre, ATIRA are
imported from Germany and Switzerland. Most of the machinery
installed is one of its kinds in India. It’s not possible for every small
or medium scale industry or entrepreneur to have an exposure to
the latest and the best technology.
At the Incubation Centre all latest technologies have come under
one roof. So that one could visit and see the machineries in
operation, have technical discussion and take trials if wishes to.
Applicatio
ns
Agrotech
Protech
Mobiltech
Packtech
Meditech
Geotech
Indutech
Sportech
Textile around us
Nonwovens are as sheets or web structures bonded together by
entanglement of fibers or filaments.
Mechanical Manufacturing-
by interlocking felts with serrated needles such that the inter-fiber
friction results in strong fabric
Thermal Manufacturing-
applying and melting binder onto web by increasing temperature
Nonwovens
Why Nonwovens ?
Nonwovens are not made by knitting or weaving and do not require
converting fibers to yarn
Certain percentage of recycled fabrics can be used while
manufacturing nonwovens resulting more economical compared to
woven fabrics.
Strength of nonwoven fabric depends on the percentage of the
recycled fabric incorporated while manufacturing
Post-processing on Nonwovens
In many of the applications, nonwovens as such can not be used.
Lacks in Strength and required environmental conditions.
Need some further treatment depending on final applications,
Coating on Nonwovens-for packaging, medical, etc…
Lamination on Nonwovens-for filters, insulations, etc…
Coating & Lamination
Incubation Centre at
ATIRA is equipped with
LACOM KIENER,
Germany Multi-roller
coating and Lamination
machine to serve
nonwoven industries.
Machine Specs
Can Coat / Laminate up to 2.00 mtr width
Hotmelt based machine; no solvent, no water
100% Environment friendly
Thermal bonding also possible
Speed up to 100 mtr/min
Adhesive Compatibility- PUR, POR, Thermoplastics, EVA, Epoxy,
PA, etc…
Why Hotmelt ?
Solvent-free (no need to invest heavily in solvent recovery or
combustion installations)
Low Energy Consumption (no energy required for curing/drying)
PSA and Heat-activated systems available
High Speed adhesive application possible
High moisture and water resistance
Rapid further processing
Permanent / Nonpermanent adhesive coating
Features:
Good Peel Strength
Waterproof / Water resistivity *
Breathable *
Soft & many more
* as per requirement of the
application
Why Coating on Nonwovens ?
Hotmelt Dot / Gravure
Lamination
Any design can be achieved
Suitable for Garmenting
Application of low GSM
Ultrasonic welding is also possible on hot-melt coated nonwovens as
the ultrasonic frequency (20 & 35 kHz) with amplitude (10 µm to 50 µm)
activates the molecules of the hot-melt adhesives to perform binding /
welding
Water-Proofness Coating on
Nonwovens for medical such as
apparels, medical tapes…
Various Metalized BOPP Film
lamination on Nonwoven fabrics
for packaging, garmenting
industries
Aluminum foil to Nonwoven
Lamination for Thermal Insulation
used as automobile covers,
thermal blankets in industries….
Thanking you,
Incubation Centre Team-ATIRA
incubation@atira.in

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Mr. Pankil Patel | Techniques of value addition on nonwoven

  • 1. Ahmedabad Textile Industry’s Research Non-Woven Tech Asia 2015
  • 2. About ATIRA… ATIRA – first premier non-profit Textile Institute of the country set up way back in 1949. ATIRA was especially established to with objective to motivate textile & allied industries to become internationally competitive. ATIRA has been now designated as “Centre of Excellence” in Composites by the Govt. of India.
  • 3. Machineries those are installed at the Incubation Centre, ATIRA are imported from Germany and Switzerland. Most of the machinery installed is one of its kinds in India. It’s not possible for every small or medium scale industry or entrepreneur to have an exposure to the latest and the best technology. At the Incubation Centre all latest technologies have come under one roof. So that one could visit and see the machineries in operation, have technical discussion and take trials if wishes to.
  • 5. Nonwovens are as sheets or web structures bonded together by entanglement of fibers or filaments. Mechanical Manufacturing- by interlocking felts with serrated needles such that the inter-fiber friction results in strong fabric Thermal Manufacturing- applying and melting binder onto web by increasing temperature Nonwovens
  • 6. Why Nonwovens ? Nonwovens are not made by knitting or weaving and do not require converting fibers to yarn Certain percentage of recycled fabrics can be used while manufacturing nonwovens resulting more economical compared to woven fabrics. Strength of nonwoven fabric depends on the percentage of the recycled fabric incorporated while manufacturing
  • 7. Post-processing on Nonwovens In many of the applications, nonwovens as such can not be used. Lacks in Strength and required environmental conditions. Need some further treatment depending on final applications, Coating on Nonwovens-for packaging, medical, etc… Lamination on Nonwovens-for filters, insulations, etc…
  • 8. Coating & Lamination Incubation Centre at ATIRA is equipped with LACOM KIENER, Germany Multi-roller coating and Lamination machine to serve nonwoven industries.
  • 9. Machine Specs Can Coat / Laminate up to 2.00 mtr width Hotmelt based machine; no solvent, no water 100% Environment friendly Thermal bonding also possible Speed up to 100 mtr/min Adhesive Compatibility- PUR, POR, Thermoplastics, EVA, Epoxy, PA, etc…
  • 10. Why Hotmelt ? Solvent-free (no need to invest heavily in solvent recovery or combustion installations) Low Energy Consumption (no energy required for curing/drying) PSA and Heat-activated systems available High Speed adhesive application possible High moisture and water resistance Rapid further processing Permanent / Nonpermanent adhesive coating
  • 11. Features: Good Peel Strength Waterproof / Water resistivity * Breathable * Soft & many more * as per requirement of the application Why Coating on Nonwovens ?
  • 12. Hotmelt Dot / Gravure Lamination Any design can be achieved Suitable for Garmenting Application of low GSM
  • 13. Ultrasonic welding is also possible on hot-melt coated nonwovens as the ultrasonic frequency (20 & 35 kHz) with amplitude (10 µm to 50 µm) activates the molecules of the hot-melt adhesives to perform binding / welding
  • 14. Water-Proofness Coating on Nonwovens for medical such as apparels, medical tapes…
  • 15. Various Metalized BOPP Film lamination on Nonwoven fabrics for packaging, garmenting industries
  • 16. Aluminum foil to Nonwoven Lamination for Thermal Insulation used as automobile covers, thermal blankets in industries….
  • 17.
  • 18. Thanking you, Incubation Centre Team-ATIRA incubation@atira.in