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MATERIAL MANAGEMENT
PRESENTED BY :
VIKASH KUMAR
B.TECH (MECH)
DEFINITION
It is concerned with planning, organizing and
controlling the flow of materials from their initial
purchase through internal operations to the service
point through distribution.
OR
Material management is a scientific technique,
concerned with Planning, Organizing &Control of flow
of materials, from their initial purchase to destination.
MEANING
 Material management is concerned with providing
the drugs, supplies and equipments needed by
health personal to deliver health services .
 The right drugs , supplies and equipments must
be at the right place, at the right time and in the
right quantity in order that health personnel
deliver health services .
 Without proper material, health personnel can not
work effectively, they feel frustrated and
community lacks confidence in the health
services.
AIM OF MATERIAL MANAGEMENT
To GET ………..
1. The Right quality
2. Right quantity of supplies
3. At the Right time
4. At the Right place
5. For the Right cost
PURPOSE OF MATERIAL MANAGEMENT
•To gain economy in purchasing
•To satisfy the demand during period of replenishment
•To carry reserve stock to avoid stock out
•To stabilize fluctuations in consumption
•To provide reasonable level of client services
Four basic needs of Material
management
1. To have adequate materials on hand when needed
2. To pay the lowest possible prices, consistent with
quality and value requirement for purchases
materials
3. To minimize the inventory investment
4. To operate efficiently
Basic principles of material management
1. Effective management & supervision
It depends on managerial functions of
• Planning
• Organizing
• Staffing
• Directing
• Controlling
• Reporting
• Budgeting
2. Sound purchasing methods
3.Skillful & hard poised negotiations
4.Effective purchase system
5.Should be simple
6.Must not increase other costs
7.Simple inventory control programme
Elements of material management
1. Demand estimation
2. Identify the needed items
3. Calculate from the trends in Consumption during last
2 years.
4. Review with resource constraints
1. Purchasing
2. Central service supply
3. Central stores
4. The print shops
5. The pharmacy
6. Dietary
& Linen services
Functional areas of material management
SUBSYSTEMS
 Demand estimation
 Procurement
 Receipt and inspection
 Storage
 Issues and use
 Maintenance and repair
 Disposal
 Accounting and information system
DEMAND ESTIMATION
 A large verity and numbers of materials are
used in hospitals and others health care
institutions.
 The advisor y committee for development of
surgical instruments, equipments and
appliances(1963) identify 3 200 items of
instruments equipment being used in
hospital.
 As less numbers of materials less will be
the problems of planning and management
of the same.
PROCUREMENT
 The list of requirement, the next step in
material planning and management system
is the process of procurement of these
materials.
 Most of the states and other organization
have laid down detailed set of rules and
regulations regarding the procedure of
ordering materials.
 Organization like “ directorate general of
supplies and disposals “( DGSD) play a
crucial role in purchase which involves in
ORGANIZATIONS FOR PROCURETMENT
1. Directorate general of supply & disposal
(DGS & D, Govt. Of India]
2. Medical stores depot (M. S.D.
Government of India, Ministry of H & FW]
3. Private or public sector undertakings.
4. Receiving donations.
Procurement cycle
• Review selection
• Determine needed quantities
• Reconcile needs & funds
• Choose procurement method
• Select suppliers
• Specify contract terms
• Monitor order status
• Receipt & inspection
Objectives of procurement system
•Acquire needed supplies as inexpensively as possible
•Obtain high quality supplies
•Assure prompt & dependable delivery
•Distribute the procurement workload to avoid period of
idleness & overwork
•Optimize inventory management through scientific
procurement procedures
PROCURMENT OF EQUIPMENT
Points to be noted before purchase of an
equipment:
•Latest technology
•Availability of maintenance & repair facility,
with minimum down time
•Post warranty repair at reasonable cost
•Upgradeability
•Reputed manufacturer
•Availability of consumables
•Low operating costs
• Installation
Storage
• Store must be of adequate space
• Materials must be stored in an appropriate place
• in a correct way
• Group wise & alphabetical arrangement helps in
• identification & retrieval
• First-in, first-out principle to be followed
• Monitor expiry date
• Follow two bin or double shelf system, to avoid
• Stock outs
• Reserve bin should contain stock that will cover
• lead time and a small safety stock
Issue & use
Can be centralized or decentralized
EQUIPMENT MAINTENANCE & CONDEMNATION
Maintenance & repairs:
Preventive maintenance
Master maintenance plan
Repair of equipment
PREVENTIVE MAINTENANCE
•Purchase with warranty & spares.
•Safeguard the electronic equipments with: (as per
guidelines)
•Voltage stabilizer, UPS
•Automatic switch over generator
•Requirement of electricity, water, space, atmospheric
conditions, etc. Must be taken into consideration
•Well equipped maintenance cell must be available
•All equipment must be operated as per instructions with
trained staff
•Monitoring annual maintenance contracts. (AMC)
•Maintenance cell
•Communications between maintenance cell & suppliers of
the equipment.
•Follow-up of maintenance & repair services
•Repair of equipment
•Outside agencies
•In-house facility
CONCLUSION
Material management is an important management tool which will be
very useful in getting the right quality & right quantity of supplies at
right time, having good inventory control & adopting sound methods
of condemnation & disposal will improve the efficiency of the
organization & also make the working atmosphere healthy any type
of organization, whether it is Private, Government ,Small
organization, Big organization and Household.
Even a common man must know the basics of material management
so that he can get the best of the available resources and make it a
habit to adopt the principles of material management in all our daily
activities
Material management

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Material management

  • 1. MATERIAL MANAGEMENT PRESENTED BY : VIKASH KUMAR B.TECH (MECH)
  • 2. DEFINITION It is concerned with planning, organizing and controlling the flow of materials from their initial purchase through internal operations to the service point through distribution. OR Material management is a scientific technique, concerned with Planning, Organizing &Control of flow of materials, from their initial purchase to destination.
  • 3. MEANING  Material management is concerned with providing the drugs, supplies and equipments needed by health personal to deliver health services .  The right drugs , supplies and equipments must be at the right place, at the right time and in the right quantity in order that health personnel deliver health services .  Without proper material, health personnel can not work effectively, they feel frustrated and community lacks confidence in the health services.
  • 4. AIM OF MATERIAL MANAGEMENT To GET ……….. 1. The Right quality 2. Right quantity of supplies 3. At the Right time 4. At the Right place 5. For the Right cost
  • 5. PURPOSE OF MATERIAL MANAGEMENT •To gain economy in purchasing •To satisfy the demand during period of replenishment •To carry reserve stock to avoid stock out •To stabilize fluctuations in consumption •To provide reasonable level of client services
  • 6. Four basic needs of Material management 1. To have adequate materials on hand when needed 2. To pay the lowest possible prices, consistent with quality and value requirement for purchases materials 3. To minimize the inventory investment 4. To operate efficiently
  • 7. Basic principles of material management 1. Effective management & supervision It depends on managerial functions of • Planning • Organizing • Staffing • Directing • Controlling • Reporting • Budgeting 2. Sound purchasing methods 3.Skillful & hard poised negotiations 4.Effective purchase system 5.Should be simple 6.Must not increase other costs 7.Simple inventory control programme
  • 8. Elements of material management 1. Demand estimation 2. Identify the needed items 3. Calculate from the trends in Consumption during last 2 years. 4. Review with resource constraints
  • 9. 1. Purchasing 2. Central service supply 3. Central stores 4. The print shops 5. The pharmacy 6. Dietary & Linen services Functional areas of material management
  • 10. SUBSYSTEMS  Demand estimation  Procurement  Receipt and inspection  Storage  Issues and use  Maintenance and repair  Disposal  Accounting and information system
  • 11. DEMAND ESTIMATION  A large verity and numbers of materials are used in hospitals and others health care institutions.  The advisor y committee for development of surgical instruments, equipments and appliances(1963) identify 3 200 items of instruments equipment being used in hospital.  As less numbers of materials less will be the problems of planning and management of the same.
  • 12. PROCUREMENT  The list of requirement, the next step in material planning and management system is the process of procurement of these materials.  Most of the states and other organization have laid down detailed set of rules and regulations regarding the procedure of ordering materials.  Organization like “ directorate general of supplies and disposals “( DGSD) play a crucial role in purchase which involves in
  • 13. ORGANIZATIONS FOR PROCURETMENT 1. Directorate general of supply & disposal (DGS & D, Govt. Of India] 2. Medical stores depot (M. S.D. Government of India, Ministry of H & FW] 3. Private or public sector undertakings. 4. Receiving donations.
  • 14. Procurement cycle • Review selection • Determine needed quantities • Reconcile needs & funds • Choose procurement method • Select suppliers • Specify contract terms • Monitor order status • Receipt & inspection
  • 15. Objectives of procurement system •Acquire needed supplies as inexpensively as possible •Obtain high quality supplies •Assure prompt & dependable delivery •Distribute the procurement workload to avoid period of idleness & overwork •Optimize inventory management through scientific procurement procedures
  • 16. PROCURMENT OF EQUIPMENT Points to be noted before purchase of an equipment: •Latest technology •Availability of maintenance & repair facility, with minimum down time •Post warranty repair at reasonable cost •Upgradeability •Reputed manufacturer •Availability of consumables •Low operating costs • Installation
  • 17. Storage • Store must be of adequate space • Materials must be stored in an appropriate place • in a correct way • Group wise & alphabetical arrangement helps in • identification & retrieval • First-in, first-out principle to be followed • Monitor expiry date • Follow two bin or double shelf system, to avoid • Stock outs • Reserve bin should contain stock that will cover • lead time and a small safety stock Issue & use Can be centralized or decentralized
  • 18. EQUIPMENT MAINTENANCE & CONDEMNATION Maintenance & repairs: Preventive maintenance Master maintenance plan Repair of equipment
  • 19. PREVENTIVE MAINTENANCE •Purchase with warranty & spares. •Safeguard the electronic equipments with: (as per guidelines) •Voltage stabilizer, UPS •Automatic switch over generator •Requirement of electricity, water, space, atmospheric conditions, etc. Must be taken into consideration •Well equipped maintenance cell must be available •All equipment must be operated as per instructions with trained staff •Monitoring annual maintenance contracts. (AMC) •Maintenance cell •Communications between maintenance cell & suppliers of the equipment. •Follow-up of maintenance & repair services •Repair of equipment •Outside agencies •In-house facility
  • 20. CONCLUSION Material management is an important management tool which will be very useful in getting the right quality & right quantity of supplies at right time, having good inventory control & adopting sound methods of condemnation & disposal will improve the efficiency of the organization & also make the working atmosphere healthy any type of organization, whether it is Private, Government ,Small organization, Big organization and Household. Even a common man must know the basics of material management so that he can get the best of the available resources and make it a habit to adopt the principles of material management in all our daily activities