ABOUT RANA PAPERS LIMITED

1. RPL BY:
aAYUSHI TYAGI
TEJASVI TYAGI.

2. RANA PAPER
MILLS:
8TH KM,JANSATH
ROAD,MUZAFFARNAGAR.
01312661412

3. `

4. AGENDA:• INTRODUCTION TO RANA PAPER MILLS.
• ABOUT LABOURS
• TENURE
• PRODUCIBILITY
• RAW MATERIAL AND FINISHED PRODUCT
• PLANTS
•PULP MAKING PLANT
•MANUFATURING PLANT:
SECTIONS:

5. MANUFACTURING
SECTION
FINISHING HOUSE
SECTION
LABORATORY SECTION
POWER GENERATING PLANT
WATER TREATMENT PLANT
• APPROACH
• FORTE
• SCOPE FOR MBA
• CONCLUSION

6. INTRODUCTION:
Rana Papers Ltd. (RPL) was established in
the year 1997 at 8 KM, Jansath Road,
Muzaffarnagar (U.P.), about 120 KM from
delhi, to manufacture a wide range of
Kraft paper based on agro raw materials
with an annual capacity of 91000 TPA.
They produce duplex board .and their
product transported to many countries

7. Like dubai, south africa.
They have only one branch in
muzaffarnagar.
They use waste papers for the
manufacturing of their finished product.
They have different plants in their
industry like power plant,water
treatment plant etc.

8. They make only one kind of duplex board
but their size varies according to the
demand of the party.

9. ABOUT LABOUR:
THERE ARE MORE THAN 250 LABOURS IN
THE RANA PAPER MILLS.
LABOUR ARE NOT SKILLED IN THE RANA
PAPERS MILLS
THEY TOLD THAT LABOUR DON’T REQUIRE
SKILL BECAUSE THEY ONLY HAVE TO LOAD
PAPER FROM A PLACE TO ANOTHER AND THAT
DOESN’T REQUIRE SKILL.

10. TENURE:
RANA PAPER MILLS plant runs for 24hrs
continously. There are more than 250
labours in the RANA PAPER MILLS(RPL).
Shifts of the labour changes after every 8
hrs. changing of Labours shifts because
labours health is a very important factor
for any industry.

11. PRODUCIBILITY:
RANA PAPER MILLS is a very huge industry. Its
duplex board transported in many different
countries like Dubai ,south africa.they make
kraft of very good quality and this is the
reason that many countries buy their duplex.
RANA PAPER MILLS PRODUCE 250 TPD and
their annual producibility is approximately
91000 TPA.

12. RAW MATERIAL AND
FINISHED PRODUCT:
Their raw material is water and
substandard paper.they use paper which
is useless for us. Basically ,they recycle
the worthless papers .they make pulp of
that solid worthless paper n then make
the duplex board from that pulp.
their finished product is duplex board.

13. RAW MATERIAL:

14. RECYCLED PULP:

15. FINISHED PRODUCT:

16. PLANTS:plant is an industrial site, usually consisting
of buildings and machinery, where
workers manufacture goods or
operate machines processing one product
into another.
A building capable of manufacturing goods
of all sizes in large quantities to be sold by a
business. Plants can be considered either a
long term asset if owned by the firm, or both
a long term liability if leased or rented.

17. PULP MAKING
PLANT:
RECYCLED PULP:
Recycled pulp is also called deinked
pulp (DIP). DIP is recycled paper which has
been processed by chemicals, thus
removing printing inks and other unwanted
elements and freed the paper fibres. The
process is called deinking

18. BLEACH is use to remove the ink from
the papers.
RANA PAPER MILLS use recycled pulp for
the manufacturing of duplex board.
 they use to store their pulp in the
basement, and then this pulp is transfer
to the manufacturing plant as raw
material for the production of duplex
board.

19. MANUFACTURING
PLANT:
Steps of
manufacturing
• Recycled pulp
• Remove water
• Driers
• MG(smoothner)
• Size press
• Coating section
• Cutter
• Soft hard paper

20. • RECYCLED PULP: recycle pulp is basically
the raw material for the manufacturing
of duplex board.
• Remove water: after that all the excess
water is remove from the pulp to make
the different layers of the duplex board
.RANA PAPER MILLS make 8 LAYERED
duplex board .
• DRIERS: driers is basically use for the
steaming of the layers made for the
duplex board.

21. There are 45 driers in the RPT. Lowest
temperature of the drier is 45 degree
Celsius and the highest temperature is 120
degree Celsius.
Basically the work of the drier is to press
the layers to remove water.
• MG: work of mg is to smoothen the
layers of the duplex board.

22. • SIZE PRESS: this is use to press the layer
to remove any kind of cocked or vale
portion in the duplex board.
• COATING SECTION: there is a different
area for making the coating paste for
duplex board in RPL. The work of this
section is to make the paste for the
coating of the duplex board. Paste is
made by the combination of CALCIUM
CARBONATE and CLAY.

23. After the preparation of this paste this will
transfer to the machine and make a thin
smooth upper layer of the board.
• CUTTER: cutter is basically use to cut the
volumetric duplex board into tenuous
duplex board.
• SOFT HARD PAPER: this is known as
duplex board which is the finished
product of RPL.

26. Finishing house:
• REMOVAL: the initial work of the RPL
finishing house is to remove blemished
paper from the chopped paper .
• COUNT: counting is done secondly.
• BUNDLES: then bundles are prepared.
• MARKET: then product is sell out to
interested parties.

27. LABORATORY
SECTION:• PAPER WEIGHT: initial work of the laboratory
is to check the weight of the paper. RPL make
paper of weightage from 200gsm to 600 gsm.
• STIFFNESS MEASURE: stiffness measurement
instrument is use to check harshness of the
paper.
• BULKINESS: bulkiness measurement
instrument is use to check the concreteness of
the duplex

28. • COB TESTER: this instrument is use to
check the water absorbing capacity.
• SOA TESTER: this instrument is use to
check the ink absorbing capability.
• CONSISTENCY: this is use to check the %
of water and pulp in the duplex board
• BRIGHTNESS: this is use to check the
brightness of the paper.

29. POWER
GENERATING
PLANT:A power plant is an industrial facility
used to generate electric power with the
help of one or more generators which
converts different energy sources into
electric power.
RPL have their own power generating
plant.

30. WATER
TREATMENT
PLANT:Water treatment is any process that
improves the quality of water to make it
more acceptable for a specific end-use.
The end use may be drinking, industrial
water supply, irrigation, river flow
maintenance, water recreation or many
other uses, including being safely
returned to the

31. Water treatment
removes contaminants and undesirable
components, or reduces their
concentration so that the water becomes
fit for its desired end-use.
RPL has their own water treatment plant
as well.

32. APPROACHES:
 RPL is one of the huge industry . Their
approaches is in all over the world . They
sell their product to various countries like
dubai ,south africa and many more.

33. FORTE:RPL their own power plant.
RPL have their own water treatment
plant.the don’t waste water. And this also
contribute to pollution free country.
RPL use substandard paper for
manufacturing of their finished product.
From the substandard matter they find
waste iron and sell it out to iron industry
which is also a forte of RPL.

34. SCOPE FOR MBA:
There is a huge scope for MBA students .
Student with marketing specialization
has the widest scope in the RPL.
And student with HR specialization has
scope in RPL as well.