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SSPC Performance-Based
Polyurea Coating Standards
Michael Damiano
SSPC Director of Technical Services
SSPC Mission
To inspire learning, advance knowledge, and elevate
performance in the industry through training,
certification, and education of the workforce,
communication of advances in technology, and
promotion of the use of protective coatings.
SSPC: The Society for Protective Coatings
• Represents industrial painting
industry
• Develops/distributes
information and standards
• Programs to improve
quality/safety
• Monitors industry trends/
regulations
SSPC Standards
• Collected in Volume 2, Systems
and Specifications.
• SSPC standards are also available
free to members from the web
site: www.sspc.org
Performance vs. Formulation Standards
•Older SSPC coatings standards (1950-1990) were
primarily formulation-based
• Set requirements for coating ingredients
• “Recipe” for making a coating
• Very little flexibility allowed in formulation, so no room
for innovation or use of new materials or technologies
Performance-Based Standards
•Beginning in 1990, the SRC recommended
performance-based standards
• establish minimum performance requirements for a
product
• Color retention (ΔE*)
• South Florida weathering (ASTM D 1014)
• allows for flexibility in formulation
Contents of Performance-Based Standards
• Accelerated laboratory testing
for specific qualities to meet
requirements of expected
service environments
• Reference ASTM standards
Kennedy Bridge over Ohio River
Louisville, KY
• 1-mile long bridge
• Maintenance repaint
• 2-Coat Polyaspartic Topcoat/Zn
Primer
SSPC Consensus Standards
• Developed thru ANSI-approved process
• ANSI establishes requirements for development procedures for
consensus standards
• Input from coating suppliers, facility owners, other stakeholders
required
• SSPC Standards Review Committee (SRC) oversees SSPC
standards development
SSPC Performance-Based
Polyurea Coating/System Standards
• SSPC-Paint 39, Two-Component Aliphatic Polyurea Topcoat
Fast or Moderate Drying, Performance-Based (issued April
2004, revised April 2015)
• SSPC-PS 28.01,Two-Coat Zinc-Rich Polyurethane
Primer/Aliphatic Polyurea Topcoat System, Performance-
Based (issued April 2009)
SSPC-Paint 39
•Two-Component Weatherable Polyurea Topcoat
• Thin film polyurea (6-9 mils)
•Two types – differentiated by dry time
• Type I – dry to touch ≤30 min
• Type II – dry to touch 30 min to 2 hours
Paint 39 Evaluation Criteria
• Color/Gloss retention
important
• Accelerated/natural
weathering requirements
• Natural weathering data
preferred
• Requirements for light colored
coatings
Dodger Stadium
• Completed Feb 2006
• Concrete decking repaired,
steam cleaned, and primed
• Topcoat chosen for UV, stain,
and abrasion resistance
• VOC 236 g/L
• Elongation 100 ±25 %
SSPC-PS 28.01
•Two-Coat Zinc-Rich Polyurethane Primer/Aliphatic
Polyurea Topcoat System, Performance-Based
• Primer must meet SSPC Paint 40 (zinc-rich moisture cure
polyurethane primer)
• Topcoat must meet SSPC Paint 39, Type II
PS 28.01 System Requirements
•Gloss and color retention same requirements as for
Paint 39
•Requirements for rust, blister and scribe undercutting
after exposure
• ASTM D 5894 (cyclic corrosion/UV/condensation) – 15
cycles or 5080 hours
I-84 Connecticut Bridge
• 2-Coat System
• Primer - Polyurethane/Zn
• Topcoat – Polyaspartic
Polyurea
• 10-12 mils
Dallas Cowboy Stadium
• Completed 2009
• PAE/Zn 2-coat system
• Project schedule required fast-
dry coating
SSPC-Paint 43
Direct-To-Metal (DTM) Aliphatic Polyurea Coating,
Performance-Based
• Issued March 1, 2012
• Self-priming aliphatic polyurea coating
• Composition requirements similar to Paint 39 Type 2
• Intended for single-coat application in fab shops with field touch-up
• DFT between 6-9 mils
National Museum of the Marine Corps
SSPC-PA 14
• Standard for Field Application of Plural Component Polyurea and
Polyurethane Thick Film Coatings to Concrete and Steel
• Not a coating standard
• Contains requirements for application to supplement instructions on
manufacturer’s product data sheet
• Completed October 2012
SSPC-Paint 45
•Performance-Based Standard for Two-Component,
Thick-Film Polyurea and Polyurea/Polyurethane
Hybrid Coating Systems
• Accelerated testing performance requirements for
hindered and non-hindered coatings and hybrid systems
• Type I – isocyanate and amine terminated resin
• Type II – isocyanate and amine terminated and hydroxyl
terminated resin blend
San Mateo-Hayward Bridge
• Completed in 1999
• Primer --100% solids epoxy
• Intermediate – 100% solids
aromatic polyurea
• Topcoat – 100% solids
polyaspartic polyurea
Status of Polyurea Standards
• Paints 39, 43, 45, PS 28.01 and PA 14 all due for periodic
review/revision in 2018
• SSPC must canvass for consensus committee reviewers and for
volunteers to chair revision committees
• Contact Aimée Beggs (beggs@sspc.org) if you are interested in
joining any of the review committees
Obtaining SSPC Standards
• Online, via SSPC Standards Store at www.sspc.org (download
individual .pdfs)
• SSPC Members may download .pdfs via Members Only site at no
additional charge (requires ID and password)
• Call SSPC Publications Dept. at 412-281-2331 x 2204
• Vol. 2 available as individual .pdfs or as printed collection
Thank You!
Questions?

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9_Damiano.pdf

  • 1. SSPC Performance-Based Polyurea Coating Standards Michael Damiano SSPC Director of Technical Services
  • 2. SSPC Mission To inspire learning, advance knowledge, and elevate performance in the industry through training, certification, and education of the workforce, communication of advances in technology, and promotion of the use of protective coatings.
  • 3. SSPC: The Society for Protective Coatings • Represents industrial painting industry • Develops/distributes information and standards • Programs to improve quality/safety • Monitors industry trends/ regulations
  • 4. SSPC Standards • Collected in Volume 2, Systems and Specifications. • SSPC standards are also available free to members from the web site: www.sspc.org
  • 5. Performance vs. Formulation Standards •Older SSPC coatings standards (1950-1990) were primarily formulation-based • Set requirements for coating ingredients • “Recipe” for making a coating • Very little flexibility allowed in formulation, so no room for innovation or use of new materials or technologies
  • 6. Performance-Based Standards •Beginning in 1990, the SRC recommended performance-based standards • establish minimum performance requirements for a product • Color retention (ΔE*) • South Florida weathering (ASTM D 1014) • allows for flexibility in formulation
  • 7. Contents of Performance-Based Standards • Accelerated laboratory testing for specific qualities to meet requirements of expected service environments • Reference ASTM standards
  • 8. Kennedy Bridge over Ohio River Louisville, KY • 1-mile long bridge • Maintenance repaint • 2-Coat Polyaspartic Topcoat/Zn Primer
  • 9. SSPC Consensus Standards • Developed thru ANSI-approved process • ANSI establishes requirements for development procedures for consensus standards • Input from coating suppliers, facility owners, other stakeholders required • SSPC Standards Review Committee (SRC) oversees SSPC standards development
  • 10. SSPC Performance-Based Polyurea Coating/System Standards • SSPC-Paint 39, Two-Component Aliphatic Polyurea Topcoat Fast or Moderate Drying, Performance-Based (issued April 2004, revised April 2015) • SSPC-PS 28.01,Two-Coat Zinc-Rich Polyurethane Primer/Aliphatic Polyurea Topcoat System, Performance- Based (issued April 2009)
  • 11. SSPC-Paint 39 •Two-Component Weatherable Polyurea Topcoat • Thin film polyurea (6-9 mils) •Two types – differentiated by dry time • Type I – dry to touch ≤30 min • Type II – dry to touch 30 min to 2 hours
  • 12. Paint 39 Evaluation Criteria • Color/Gloss retention important • Accelerated/natural weathering requirements • Natural weathering data preferred • Requirements for light colored coatings
  • 13. Dodger Stadium • Completed Feb 2006 • Concrete decking repaired, steam cleaned, and primed • Topcoat chosen for UV, stain, and abrasion resistance • VOC 236 g/L • Elongation 100 ±25 %
  • 14. SSPC-PS 28.01 •Two-Coat Zinc-Rich Polyurethane Primer/Aliphatic Polyurea Topcoat System, Performance-Based • Primer must meet SSPC Paint 40 (zinc-rich moisture cure polyurethane primer) • Topcoat must meet SSPC Paint 39, Type II
  • 15. PS 28.01 System Requirements •Gloss and color retention same requirements as for Paint 39 •Requirements for rust, blister and scribe undercutting after exposure • ASTM D 5894 (cyclic corrosion/UV/condensation) – 15 cycles or 5080 hours
  • 16. I-84 Connecticut Bridge • 2-Coat System • Primer - Polyurethane/Zn • Topcoat – Polyaspartic Polyurea • 10-12 mils
  • 17. Dallas Cowboy Stadium • Completed 2009 • PAE/Zn 2-coat system • Project schedule required fast- dry coating
  • 18. SSPC-Paint 43 Direct-To-Metal (DTM) Aliphatic Polyurea Coating, Performance-Based • Issued March 1, 2012 • Self-priming aliphatic polyurea coating • Composition requirements similar to Paint 39 Type 2 • Intended for single-coat application in fab shops with field touch-up • DFT between 6-9 mils
  • 19. National Museum of the Marine Corps
  • 20. SSPC-PA 14 • Standard for Field Application of Plural Component Polyurea and Polyurethane Thick Film Coatings to Concrete and Steel • Not a coating standard • Contains requirements for application to supplement instructions on manufacturer’s product data sheet • Completed October 2012
  • 21. SSPC-Paint 45 •Performance-Based Standard for Two-Component, Thick-Film Polyurea and Polyurea/Polyurethane Hybrid Coating Systems • Accelerated testing performance requirements for hindered and non-hindered coatings and hybrid systems • Type I – isocyanate and amine terminated resin • Type II – isocyanate and amine terminated and hydroxyl terminated resin blend
  • 22. San Mateo-Hayward Bridge • Completed in 1999 • Primer --100% solids epoxy • Intermediate – 100% solids aromatic polyurea • Topcoat – 100% solids polyaspartic polyurea
  • 23. Status of Polyurea Standards • Paints 39, 43, 45, PS 28.01 and PA 14 all due for periodic review/revision in 2018 • SSPC must canvass for consensus committee reviewers and for volunteers to chair revision committees • Contact Aimée Beggs (beggs@sspc.org) if you are interested in joining any of the review committees
  • 24. Obtaining SSPC Standards • Online, via SSPC Standards Store at www.sspc.org (download individual .pdfs) • SSPC Members may download .pdfs via Members Only site at no additional charge (requires ID and password) • Call SSPC Publications Dept. at 412-281-2331 x 2204 • Vol. 2 available as individual .pdfs or as printed collection