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RANA AKHLAQ MOHSIN
(Process & Production Chemical Engineer)
PRODUCTION MANAGER AT:
Sahara Chemicals (Pvt) Limited
(17 KM Sheikhupura Road, Lahore)
CONTACT DETAIL:
HOUSE: 5E, Street 02, Block-X Scheme # 02, New Shad Bagh, Lahore, Pakistan.
EMAIL: enggranagee68@yahoo.com | PHONE: (+92) 323 48 43 505 |
SKYPE: rana.gee68 | PEC#: 10784
EDUCATIONAL HISTORY >
University of Engineering and
Technology Lahore (2008 - 2012):
• B.Sc: (Chemical Engineering).
• MAJOR: Mass Transfer , Heat Transfer,
Fluid Flow, Engineering Economics,
Plant Design Reaction Engineering,
Petroleum & Gas.
Punjab University Lahore
(2016 - 2019):
• MS: (Chemical Engineering).
• Thermal & Coal Technology.
PROFESSIONAL HISTORY >
PRODUCTION MANAGER FORMALIN & DERIVATIVE
AT > Sahara Chemicals (Pvt) Limited (2020 – Present)
➢ Installation of UF New Reactor
• Site selection for new reactor.
• Make design and all lay outs.
• Selection of new cooling tower.
• Selection of condenser and vacuum system.
• Revise SOP production schedule.
• Design production formats.
• Design monthly and yearly summary formats.
• Conduct workshops for worker skill improvements & time managements.
• Add some extra features in DCS and install some instruments in formaldehyde
plant to control troubleshooting equipment safety.
PROFESSIONAL HISTORY >
PRODUCTION MANAGER FORMALIN & DERIVATIVE
AT > Sahara Chemicals (Pvt) Limited (2020 – Present)
➢ Installation of LPG system
• Prepare LPG feasibility report.
• Selection of safe rout &. Technical drawings.
• Cost comparison between high speed diesels with the help of past
5 year price profile.
• Comparison between cost and calorific value of high speed diesel
& LPG & wood.
• Selection and installation of LPG line, Cylinder, Vaporizer.
• Master start-up of LPG line safely.
PROFESSIONAL HISTORY >
ASSISTANT MANAGER AT >
FORMALIN & UREA FORMALDEHYDE UNIT (2019 – 2020)
➢ Process Design Engineer (Page 1/2)
• Handle troubleshooting more than three time and adjust reactor temperature
from 245℃.
• Alteration in absorber column water distributor
• Testing of finishing product & Raw material.
• Silver catalyst regeneration.
• Manage all shift in charges duties and rotation schedule
• Workshops on team work management.
• Give lecture to trainee engineers about process technology.
• Alteration in finishing product rout with the help of senior consultant.
• Apply VFD in all rotating objects to optimize the energy cost.
PROFESSIONAL HISTORY >
ASSISTANT MANAGER AT >
FORMALIN & UREA FORMALDEHYDE UNIT (2019 – 2020)
➢ Process Design Engineer (Page 2/2)
• Improve water distribution system of absorber column.
• Selection of cooling tower and installation of cooling tower.
• Selection of pumps types and installation.
• Selection of VFD and its installation.
• Production of Amino resin 50% to 65% (Specially UF resin) Semi automatic process.
• Settings of pH, Viscosity, Solids & MR of UF batches. Cost estimation.
• Optimization of UF Batch cost and quality as per customer demand.
• Improve UF resin process and reduce 2 hours time per batch while normally batch.
• prepared in 8 to 10 hours.
• Give proposal for replacement of diesel boiler into LPG.
• Fabricate and install vacuum for UF reactor, test and safe run.
•Successfully installed LPG line on dual fuel package type boiler.
PROFESSIONAL HISTORY >
PRODUCTION IN-CHARGE AT >
FORMALDEHYDE PLANT (2018 – 2019)
➢ Responsibilities
• Quality control of formaldehyde and urea formaldehyde.
• Regeneration of silver catalyst.
• Smooth operation of FA plant.
• Plant run at 2400C in power failure.
• Safe startup and shut down.
• Reactor Bed Support 2 Mesh, 5 Mesh and 40 Mesh Wire Gauze (Copper).
• Multiple time Plant start up & shut down.
PROFESSIONAL HISTORY >
HEAD OF DEPARTMENT AT > UTY (2017 – 2018)
➢ Responsibilities
• Compressed Air control and utilities system.
• Chill water production and utilities system.
• Ro Plant TDS & conductivity control.
• Cooling Tower troubleshooting and dosing chemicals operation. Antiscalant & Biocide.
• Activation of Ro Membrane & Activation of Carbon, Iron Burn Media.
• Handle Boiler startup and troubleshooting and safe operation.
• Weekly run safety system specially Fire Fighting system.
• Demonstration of fire extinguishers in assembly point.
PROFESSIONAL HISTORY >
CHEMICAL PROCESS ENGINEER AT >
Formaldehyde & UF Resin Manufacturing Unit (2014 – 2016)
➢ Responsibilities (Page 1/3) (Erection, Installation & Commissioning)
• Process lay out, drawing. Reading and implementation.
• Erecting & fabrication of Standard Equipment Specially (evaporator, Rector,
Absorber, Steam drum, Steam header) by using ASTM codes.
• Testing of all pressure vessels.
• Supervision of fabricator (methanol & Formaldehyde storage tanks)
in house fabrication.
• Installation of (pumps, HPE. Absorber, storage tanks .compressed air tank,
evaporator, super heater, etc).
• Installation of absorber column and assemble its all parts.
• Filling of packing in absorber column.
• Testing of pumps flow rate & head & ampere at full load stage.
PROFESSIONAL HISTORY >
CHEMICAL PROCESS ENGINEER AT >
Formaldehyde & UF Resin Manufacturing Unit (2014 – 2016)
➢ Responsibilities (Page 2/3) (Erection, Installation & Commissioning)
• Critical start of plant with steam flow before final start-up.
• Run boiler at its maximum critical limit to test its safeties.
• Selection of thermocouple for different position of plant.
• Selection of pressure safety valves for steam and air.
• Successfully Complete the Pre-Commissioning, Commissioning and Master.
Startup Activities of the Formaldehyde Production Unit by Silver Catalyst Process.
• FA plant is running SCADA (DCS) loop. Plant is semi automatic.
• Safely install underground methanol storage tanks.
• Installation of sonar/ultrasonic Level indicator on methanol storage tank.
• Purchase UF resin high viscosity slurry pumps and gear pumps
for UF plant.
PROFESSIONAL HISTORY >
CHEMICAL PROCESS ENGINEER AT >
Formaldehyde & UF Resin Manufacturing Unit (2014 – 2016)
➢ Responsibilities (Page 3/3) (Erection, Installation & Commissioning)
• To Provide Inputs And Suggestions For Continuous Improvement Of Engineering Practice
Taking Into Account ‘Best Practice’ To Improve Efficiency & Effectiveness.
• Maintain Safe and Efficient Operations to Ensure the Production, Processing and
Distribution of Product.
• Involve in The Training Of The Operators For Plant Operations, Emergency Handling,
Personal and Plant Safety and Data Logging.
PROFESSIONAL HISTORY >
CHEMICAL PROCESS ENGINEER AT >
Rupali Polyester (Pvt) Limited (2013 – 2014)
➢ Shift In-charge (Process Section)
• Plant & piping lay-out.
• Working training of staple fiber.
• Working training & flow-Sheet of process area.
• Working training of POY.
• Working training of UTY.
• Daily and monthly production reports and summary preparation.
PROFESSIONAL HISTORY >
CHEMICAL PROCESS ENGINEER AT >
Itthad Chemicals Limited (2012 – 2013)
➢ Trainee Engineer
• Plant lay-out.
• Manufacturing process comparison (Mercury Cell & Membrane Cell).
• Preparation of Daily production report.
INTERNSHIPS >
TRAINEE ENGINEER AT >
Rupali Polyesters Limited (6 Weeks of 2011)
PROJECTS/SHORT COURSES >
UNIVERSITY OF ENGINEERING AND TECHNOLOGY,
LAHORE >
• Production of Acetic Acid by Cativa™ Process. (Reactor Design) 2012.
• Poster Presentation. (Production of NaOH by (Down Cell) 2012.
• Spoken English Course. (Summer 2010) 2010.
PROFESSIONAL SKILLS >
➢ FA plant experience of the different technology e.g water blast
& methanol blast(Silver Contact Process) / Excess Methanol Wide
experience to installation of chemical plant equipment
1. Reactor
2. Absorber
3. Underground Storage Tanks
4. Boiler
5. Ro Plant
6. Chiller System
7. Air Compressor System
8. Cooling Tower
9. Condenser
10. Vacuum system
11. Heat exchanger
12. Pumps installation
PROFESSIONAL SKILLS >
➢ Formaldehyde plant silver catalyst regeneration
1. Physical and chemical examine of silver.
2. Lab analysis of silver purity.
3. Silver recovery from its different % solution.
4. Preparation of silver nitrate with different percentage.
5. Newly and old silver (crystalline) regeneration by electrolytic process.
➢ UF resin manufacturing with different method
• UF 50%, UF 60%, & UFC 63%.
➢ Alkyd resin manicuring process
• Long chain, Medium chain, & Short chain.
➢ UF Molding compound manufacturing process.
Dioctyl Phthalate (DOP) plasticizer manufacturing
process MF resin manufacturing process
AGENCY AGREEMENT OF FORMALDEHYDE &
OTHER CHEMICAL TECHNOLOGY AND PLANT
>
AKHLAQ MOHSIN WUXI HELIPONT
CHEMICAL TECH…
------------------------------------------------------------------------------
THIS AGREEMENT IS MADE ON FEB. 20, 2021 BY AND BETWEEN
WUXI HELIPONT CHEMICAL TECHNOLOGY CO., LTD, CHINA
(HEREINAFTER AS “PRINCIPAL”) AND AKHLAQ MOHSIN
(HEREINAFTER AS “AGENCY”)
CLICK HERE TO SEE FULL AGREEMENT

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MR. Akhlaq Mohsin.pptx

  • 1. RANA AKHLAQ MOHSIN (Process & Production Chemical Engineer) PRODUCTION MANAGER AT: Sahara Chemicals (Pvt) Limited (17 KM Sheikhupura Road, Lahore) CONTACT DETAIL: HOUSE: 5E, Street 02, Block-X Scheme # 02, New Shad Bagh, Lahore, Pakistan. EMAIL: enggranagee68@yahoo.com | PHONE: (+92) 323 48 43 505 | SKYPE: rana.gee68 | PEC#: 10784
  • 2. EDUCATIONAL HISTORY > University of Engineering and Technology Lahore (2008 - 2012): • B.Sc: (Chemical Engineering). • MAJOR: Mass Transfer , Heat Transfer, Fluid Flow, Engineering Economics, Plant Design Reaction Engineering, Petroleum & Gas. Punjab University Lahore (2016 - 2019): • MS: (Chemical Engineering). • Thermal & Coal Technology.
  • 3. PROFESSIONAL HISTORY > PRODUCTION MANAGER FORMALIN & DERIVATIVE AT > Sahara Chemicals (Pvt) Limited (2020 – Present) ➢ Installation of UF New Reactor • Site selection for new reactor. • Make design and all lay outs. • Selection of new cooling tower. • Selection of condenser and vacuum system. • Revise SOP production schedule. • Design production formats. • Design monthly and yearly summary formats. • Conduct workshops for worker skill improvements & time managements. • Add some extra features in DCS and install some instruments in formaldehyde plant to control troubleshooting equipment safety.
  • 4. PROFESSIONAL HISTORY > PRODUCTION MANAGER FORMALIN & DERIVATIVE AT > Sahara Chemicals (Pvt) Limited (2020 – Present) ➢ Installation of LPG system • Prepare LPG feasibility report. • Selection of safe rout &. Technical drawings. • Cost comparison between high speed diesels with the help of past 5 year price profile. • Comparison between cost and calorific value of high speed diesel & LPG & wood. • Selection and installation of LPG line, Cylinder, Vaporizer. • Master start-up of LPG line safely.
  • 5. PROFESSIONAL HISTORY > ASSISTANT MANAGER AT > FORMALIN & UREA FORMALDEHYDE UNIT (2019 – 2020) ➢ Process Design Engineer (Page 1/2) • Handle troubleshooting more than three time and adjust reactor temperature from 245℃. • Alteration in absorber column water distributor • Testing of finishing product & Raw material. • Silver catalyst regeneration. • Manage all shift in charges duties and rotation schedule • Workshops on team work management. • Give lecture to trainee engineers about process technology. • Alteration in finishing product rout with the help of senior consultant. • Apply VFD in all rotating objects to optimize the energy cost.
  • 6. PROFESSIONAL HISTORY > ASSISTANT MANAGER AT > FORMALIN & UREA FORMALDEHYDE UNIT (2019 – 2020) ➢ Process Design Engineer (Page 2/2) • Improve water distribution system of absorber column. • Selection of cooling tower and installation of cooling tower. • Selection of pumps types and installation. • Selection of VFD and its installation. • Production of Amino resin 50% to 65% (Specially UF resin) Semi automatic process. • Settings of pH, Viscosity, Solids & MR of UF batches. Cost estimation. • Optimization of UF Batch cost and quality as per customer demand. • Improve UF resin process and reduce 2 hours time per batch while normally batch. • prepared in 8 to 10 hours. • Give proposal for replacement of diesel boiler into LPG. • Fabricate and install vacuum for UF reactor, test and safe run. •Successfully installed LPG line on dual fuel package type boiler.
  • 7. PROFESSIONAL HISTORY > PRODUCTION IN-CHARGE AT > FORMALDEHYDE PLANT (2018 – 2019) ➢ Responsibilities • Quality control of formaldehyde and urea formaldehyde. • Regeneration of silver catalyst. • Smooth operation of FA plant. • Plant run at 2400C in power failure. • Safe startup and shut down. • Reactor Bed Support 2 Mesh, 5 Mesh and 40 Mesh Wire Gauze (Copper). • Multiple time Plant start up & shut down.
  • 8. PROFESSIONAL HISTORY > HEAD OF DEPARTMENT AT > UTY (2017 – 2018) ➢ Responsibilities • Compressed Air control and utilities system. • Chill water production and utilities system. • Ro Plant TDS & conductivity control. • Cooling Tower troubleshooting and dosing chemicals operation. Antiscalant & Biocide. • Activation of Ro Membrane & Activation of Carbon, Iron Burn Media. • Handle Boiler startup and troubleshooting and safe operation. • Weekly run safety system specially Fire Fighting system. • Demonstration of fire extinguishers in assembly point.
  • 9. PROFESSIONAL HISTORY > CHEMICAL PROCESS ENGINEER AT > Formaldehyde & UF Resin Manufacturing Unit (2014 – 2016) ➢ Responsibilities (Page 1/3) (Erection, Installation & Commissioning) • Process lay out, drawing. Reading and implementation. • Erecting & fabrication of Standard Equipment Specially (evaporator, Rector, Absorber, Steam drum, Steam header) by using ASTM codes. • Testing of all pressure vessels. • Supervision of fabricator (methanol & Formaldehyde storage tanks) in house fabrication. • Installation of (pumps, HPE. Absorber, storage tanks .compressed air tank, evaporator, super heater, etc). • Installation of absorber column and assemble its all parts. • Filling of packing in absorber column. • Testing of pumps flow rate & head & ampere at full load stage.
  • 10. PROFESSIONAL HISTORY > CHEMICAL PROCESS ENGINEER AT > Formaldehyde & UF Resin Manufacturing Unit (2014 – 2016) ➢ Responsibilities (Page 2/3) (Erection, Installation & Commissioning) • Critical start of plant with steam flow before final start-up. • Run boiler at its maximum critical limit to test its safeties. • Selection of thermocouple for different position of plant. • Selection of pressure safety valves for steam and air. • Successfully Complete the Pre-Commissioning, Commissioning and Master. Startup Activities of the Formaldehyde Production Unit by Silver Catalyst Process. • FA plant is running SCADA (DCS) loop. Plant is semi automatic. • Safely install underground methanol storage tanks. • Installation of sonar/ultrasonic Level indicator on methanol storage tank. • Purchase UF resin high viscosity slurry pumps and gear pumps for UF plant.
  • 11. PROFESSIONAL HISTORY > CHEMICAL PROCESS ENGINEER AT > Formaldehyde & UF Resin Manufacturing Unit (2014 – 2016) ➢ Responsibilities (Page 3/3) (Erection, Installation & Commissioning) • To Provide Inputs And Suggestions For Continuous Improvement Of Engineering Practice Taking Into Account ‘Best Practice’ To Improve Efficiency & Effectiveness. • Maintain Safe and Efficient Operations to Ensure the Production, Processing and Distribution of Product. • Involve in The Training Of The Operators For Plant Operations, Emergency Handling, Personal and Plant Safety and Data Logging.
  • 12. PROFESSIONAL HISTORY > CHEMICAL PROCESS ENGINEER AT > Rupali Polyester (Pvt) Limited (2013 – 2014) ➢ Shift In-charge (Process Section) • Plant & piping lay-out. • Working training of staple fiber. • Working training & flow-Sheet of process area. • Working training of POY. • Working training of UTY. • Daily and monthly production reports and summary preparation.
  • 13. PROFESSIONAL HISTORY > CHEMICAL PROCESS ENGINEER AT > Itthad Chemicals Limited (2012 – 2013) ➢ Trainee Engineer • Plant lay-out. • Manufacturing process comparison (Mercury Cell & Membrane Cell). • Preparation of Daily production report.
  • 14. INTERNSHIPS > TRAINEE ENGINEER AT > Rupali Polyesters Limited (6 Weeks of 2011) PROJECTS/SHORT COURSES > UNIVERSITY OF ENGINEERING AND TECHNOLOGY, LAHORE > • Production of Acetic Acid by Cativa™ Process. (Reactor Design) 2012. • Poster Presentation. (Production of NaOH by (Down Cell) 2012. • Spoken English Course. (Summer 2010) 2010.
  • 15. PROFESSIONAL SKILLS > ➢ FA plant experience of the different technology e.g water blast & methanol blast(Silver Contact Process) / Excess Methanol Wide experience to installation of chemical plant equipment 1. Reactor 2. Absorber 3. Underground Storage Tanks 4. Boiler 5. Ro Plant 6. Chiller System 7. Air Compressor System 8. Cooling Tower 9. Condenser 10. Vacuum system 11. Heat exchanger 12. Pumps installation
  • 16. PROFESSIONAL SKILLS > ➢ Formaldehyde plant silver catalyst regeneration 1. Physical and chemical examine of silver. 2. Lab analysis of silver purity. 3. Silver recovery from its different % solution. 4. Preparation of silver nitrate with different percentage. 5. Newly and old silver (crystalline) regeneration by electrolytic process. ➢ UF resin manufacturing with different method • UF 50%, UF 60%, & UFC 63%. ➢ Alkyd resin manicuring process • Long chain, Medium chain, & Short chain. ➢ UF Molding compound manufacturing process. Dioctyl Phthalate (DOP) plasticizer manufacturing process MF resin manufacturing process
  • 17. AGENCY AGREEMENT OF FORMALDEHYDE & OTHER CHEMICAL TECHNOLOGY AND PLANT > AKHLAQ MOHSIN WUXI HELIPONT CHEMICAL TECH… ------------------------------------------------------------------------------ THIS AGREEMENT IS MADE ON FEB. 20, 2021 BY AND BETWEEN WUXI HELIPONT CHEMICAL TECHNOLOGY CO., LTD, CHINA (HEREINAFTER AS “PRINCIPAL”) AND AKHLAQ MOHSIN (HEREINAFTER AS “AGENCY”) CLICK HERE TO SEE FULL AGREEMENT