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Corrocoat USA Project Summary
South Georgia Chemical Plant
Receiver Vessel Lining
Project Summary
• Client: Chemical Plant – Brunswick, Georgia
• Project: Receiver Vessel - Internal/External Lining
• Dimensions: 36” dia x 120” long
• Operating Environment: The service environment is aluminum
chloride slurry at ambient temperature. The key areas of failure are at
the top in the vapor space; perceivably due to condensation reacting
with the aluminum chloride to result in Hydrochloric Acid.
• Uncoated Service Life: 6-9 months time to first maintenance
• Specification:
1) Abrasive Blast to SSPC SP10, 2.0 mils profile
2) Apply Polyglass PPA holding primer
3) Hand apply Polyglass VEHA coating at welds and nozzles
4) Spray apply Polyglass VEF to achieve 48 mils min dft.
• Duration: 5 Days
• Proposed Service Life: 20+ years
Abrasive Blast
Apply Polyglass PPA holding primer
Apply Polyglass VEHA to stripe coat the welds
and coat the internals of the nozzles
Spray apply Polyglass VEF to achieve
48 mils dft
Polyglass VEF
QA/QC
• Environment Control
• Thickness (DFT)
• Visual
• Spark Test
• Accountable
Process
Documentation
Polyglass VEF
Glassflake Reinforced Novalac
Vinyl Ester Lining
+Resistant to over 1200
chemicals, pH 1-13
+Temperature Resistance:
230°F, immersed
330°F, non-immersed
+ Resistant to HCl at up to
35% concentration
+ Excellent Moisture Vapor
Transmission Resistance:
ASTM D1653:
2.6 x 10-5
perm inch
• Corrosion Protection for new and old
components
• Increased flexibility of process systems
• Ability to reinstate scrap components using
composite repairs.
• Single Source Responsibility
• Reduced refurbishment times
• Long term service life
• Cost Effective
Benefits Of Using Corrocoat USA
More information available at
www.corrocoatusa.com
Moving Forward…

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Corrocoat USA Lowers Costs and Increases Reliability at Chemical Plant

  • 1. Corrocoat USA Project Summary South Georgia Chemical Plant Receiver Vessel Lining
  • 2. Project Summary • Client: Chemical Plant – Brunswick, Georgia • Project: Receiver Vessel - Internal/External Lining • Dimensions: 36” dia x 120” long • Operating Environment: The service environment is aluminum chloride slurry at ambient temperature. The key areas of failure are at the top in the vapor space; perceivably due to condensation reacting with the aluminum chloride to result in Hydrochloric Acid. • Uncoated Service Life: 6-9 months time to first maintenance • Specification: 1) Abrasive Blast to SSPC SP10, 2.0 mils profile 2) Apply Polyglass PPA holding primer 3) Hand apply Polyglass VEHA coating at welds and nozzles 4) Spray apply Polyglass VEF to achieve 48 mils min dft. • Duration: 5 Days • Proposed Service Life: 20+ years
  • 4. Apply Polyglass PPA holding primer
  • 5. Apply Polyglass VEHA to stripe coat the welds and coat the internals of the nozzles
  • 6. Spray apply Polyglass VEF to achieve 48 mils dft
  • 8. QA/QC • Environment Control • Thickness (DFT) • Visual • Spark Test • Accountable Process Documentation
  • 9. Polyglass VEF Glassflake Reinforced Novalac Vinyl Ester Lining +Resistant to over 1200 chemicals, pH 1-13 +Temperature Resistance: 230°F, immersed 330°F, non-immersed + Resistant to HCl at up to 35% concentration + Excellent Moisture Vapor Transmission Resistance: ASTM D1653: 2.6 x 10-5 perm inch
  • 10. • Corrosion Protection for new and old components • Increased flexibility of process systems • Ability to reinstate scrap components using composite repairs. • Single Source Responsibility • Reduced refurbishment times • Long term service life • Cost Effective Benefits Of Using Corrocoat USA
  • 11. More information available at www.corrocoatusa.com Moving Forward…

Editor's Notes

  1. Set up a course of action for doing a pump impellor or valve at cost.