SlideShare a Scribd company logo
1 of 9
INTRODUCTION
A sugar mill is
a factory where
we are transfer
a raw
material(sugar
cane) into a
sugar.we do
this by the use
of different-
different
machines.
PLANTING AND HARVESTING:Sugarcane cuttings are planted
in fields by workers or mechanical planters. In order for the cane
to grow, the seeds must be planted in well-drained soil. Typical
cane soil is made of a mixture of silt, sand, clay particles and
organic matter. Canes are spaced at least 4-feet apart and lined
in rows and covered with soil. Fertilizers are applied from the
time of planting up until the beginning of the ripening period.
Cane fields are also routinely weeded to provide for optimum
growth of the cane.
PREPARATION AND PROCESSING:
The harvested cane stalks and beets are loaded
mechanically into trucks and taken to mills for
processing into raw sugar. Once there, they are
cleaned, washed, milled to extract juice, filtered,
and purified. The result is a clear, sugar-filled juice.
After the cane arrives at the mill yards, it is mechanically
unloaded, and excessive soil and rocks are removed. The
cane is cleaned by flooding the carrier with warm water
(in the case of sparse rock and trash clutter) or by
spreading the cane on agitating conveyors that pass
through strong jets of water and combing drums (to
remove larger amounts of rocks, trash, and leaves, etc.).
At this point, the cane is clean and ready to be milled.
Two or three heavily grooved crusher rollers break the cane and
extract a large part of the juice, or swing-hammer type shredders
(1,200 RPM) shred the cane without extracting the juice. Revolving
knives cutting the stalks into chips are supplementary to the
crushers. (In most countries, the shredder precedes the crusher.) A
combination of two, or even all three, methods may be used. The
pressing process involves crushing the stalks between the heavy
and grooved metal rollers to separate the fiber (bagasse) from the
juice that contains the sugar.
As the cane is crushed, hot water is sprayed onto the crushed
cane countercurrently as it leaves each mill for diluting.Next, the
sugar is separated from the cut stalks by dissolving it in hot water
or hot juice.
PURIFICATION OF JUICE-CLLARIFICATION AND
EVAPORATION:
Carbon dioxide and the milk of a lime are added to the
liquid sugar mixture and it is heated to the boiling point,
as the process of clarifying begins. As the carbon dioxide
travels through the liquid it forms calcium carbonate,
which attracts non-sugar debris (fats, gums, and wax)
from the juice, and pulls them away from the sugar juice.
The juice is then pushed through a series of filters to
remove any remaining impurities is shown in below figure:
The muds separate from the clear juice through
sedimentation. The non-sugar impurities are removed by
continuous filtration. The final clarified juice contains
about 85 percent water and has the same composition as
the raw extracted juice except for the removed
impurities.
To concentrate this clarified juice, about two-thirds of the
water is removed through vacuum evaporation.
Generally, four vacuum-boiling cells or bodies are
arranged in series so that each succeeding body has a
higher vacuum (and therefore boils at a lower
temperature). The vapors from one body can thus boil
the juice in the next one—the steam introduced into the
first cell does what is called multiple-effect evaporation.
The vapor from the last cell goes to a condenser. The
syrup leaves the last body continuously with about 65
percent solids and 35 percent water.
CRYSTALIZATION:
Crystallization is the next step in the manufacture of sugar.
Crystallization takes place in a single-stage vacuum pan. The
syrup is evaporated until saturated with sugar. As soon as the
saturation point has been exceeded, small grains of sugar are
added to the pan, or "strike." These small grains, called seed,
serve as nuclei for the formation of sugar crystals.
CENTRIFUGALING:
The high-speed centrifugal action used to separate the
massecuite into raw sugar crystals and molasses is done in
revolving machines called centrifugals. A centrifugal
machine has a cylindrical basket suspended on a spindle,
with perforated sides lined with wire cloth, inside which
are metal sheets containing 400 to 600 perforations per
square inch.
DRYING AND PACKING:
Damp sugar crystals are dried by being tumbled through heated
air in a granulator. The dry sugar crystals are then sorted by size
through vibrating screens and placed into storage bins. Sugar is
then sent to be packed in the familiar packaging we see in
grocery stores, in bulk packaging, or in liquid form for industrial
use.which is shown in below figure:

More Related Content

What's hot

Sugarmanufacture
Sugarmanufacture Sugarmanufacture
Sugarmanufacture
amr adel
 

What's hot (20)

Process of sugar production from sugarcane - sugar factory
Process of sugar production from sugarcane - sugar factoryProcess of sugar production from sugarcane - sugar factory
Process of sugar production from sugarcane - sugar factory
 
Sugar processing
Sugar processingSugar processing
Sugar processing
 
Sugarmanufacture
Sugarmanufacture Sugarmanufacture
Sugarmanufacture
 
Sugar manufacture dr vijaya shastry
Sugar manufacture dr vijaya shastrySugar manufacture dr vijaya shastry
Sugar manufacture dr vijaya shastry
 
Sugar Refining
Sugar  RefiningSugar  Refining
Sugar Refining
 
Presentation sugar mill
Presentation sugar millPresentation sugar mill
Presentation sugar mill
 
presentation , Sugar Mill
presentation ,  Sugar Mill presentation ,  Sugar Mill
presentation , Sugar Mill
 
sugar industry
sugar industrysugar industry
sugar industry
 
Sugarcane Juice
Sugarcane JuiceSugarcane Juice
Sugarcane Juice
 
Sugar Industry
Sugar IndustrySugar Industry
Sugar Industry
 
Sugar industry Presentaion
Sugar industry PresentaionSugar industry Presentaion
Sugar industry Presentaion
 
Sugar processing
Sugar processingSugar processing
Sugar processing
 
Sugar industry
Sugar industrySugar industry
Sugar industry
 
Sugar industry by h luqman
Sugar industry by h luqmanSugar industry by h luqman
Sugar industry by h luqman
 
Sugar mill
Sugar millSugar mill
Sugar mill
 
Report on Sugar mill bisalpur by sachin kumar
Report on Sugar mill bisalpur by sachin kumarReport on Sugar mill bisalpur by sachin kumar
Report on Sugar mill bisalpur by sachin kumar
 
Sugar manufacture
Sugar manufactureSugar manufacture
Sugar manufacture
 
Process control in sugar industry
Process control in sugar industryProcess control in sugar industry
Process control in sugar industry
 
INPLANT TRAINING REPORT AT PRABHULINGESHWAR SUGARS
INPLANT TRAINING REPORT AT PRABHULINGESHWAR SUGARSINPLANT TRAINING REPORT AT PRABHULINGESHWAR SUGARS
INPLANT TRAINING REPORT AT PRABHULINGESHWAR SUGARS
 
Sugar refining
Sugar refiningSugar refining
Sugar refining
 

Viewers also liked (6)

Sugar cane - an energy crop
Sugar cane - an energy cropSugar cane - an energy crop
Sugar cane - an energy crop
 
Sugar industry in pakistan
Sugar industry in pakistanSugar industry in pakistan
Sugar industry in pakistan
 
sugar mill
sugar millsugar mill
sugar mill
 
MIlling 1
MIlling 1MIlling 1
MIlling 1
 
Sign up.to discovery morning (apr-2015)
Sign up.to discovery morning (apr-2015)Sign up.to discovery morning (apr-2015)
Sign up.to discovery morning (apr-2015)
 
LinkedIn SlideShare: Knowledge, Well-Presented
LinkedIn SlideShare: Knowledge, Well-PresentedLinkedIn SlideShare: Knowledge, Well-Presented
LinkedIn SlideShare: Knowledge, Well-Presented
 

Similar to Sugar mill

Similar to Sugar mill (20)

Manufacturing of Sugars from different sources
Manufacturing of Sugars from different sourcesManufacturing of Sugars from different sources
Manufacturing of Sugars from different sources
 
Sugar industry 01
Sugar industry 01Sugar industry 01
Sugar industry 01
 
sugar industry.pptx
sugar industry.pptxsugar industry.pptx
sugar industry.pptx
 
Manufacturing of Sugar
Manufacturing of SugarManufacturing of Sugar
Manufacturing of Sugar
 
Suger production process by ilamdin
Suger production process by ilamdinSuger production process by ilamdin
Suger production process by ilamdin
 
18BCH67Sbabnsjjsiskavahjajjsjsbsjsj-U1.pdf
18BCH67Sbabnsjjsiskavahjajjsjsbsjsj-U1.pdf18BCH67Sbabnsjjsiskavahjajjsjsbsjsj-U1.pdf
18BCH67Sbabnsjjsiskavahjajjsjsbsjsj-U1.pdf
 
TAMIL SQUARE 2.pptx
TAMIL SQUARE 2.pptxTAMIL SQUARE 2.pptx
TAMIL SQUARE 2.pptx
 
Sugarcane Processing Technologies by Akram Hossain
Sugarcane Processing Technologies by Akram HossainSugarcane Processing Technologies by Akram Hossain
Sugarcane Processing Technologies by Akram Hossain
 
Cane sugar engineering
Cane sugar engineeringCane sugar engineering
Cane sugar engineering
 
Refining of sugar cane
Refining of sugar caneRefining of sugar cane
Refining of sugar cane
 
MirpurKhas Sugar Mills
MirpurKhas Sugar MillsMirpurKhas Sugar Mills
MirpurKhas Sugar Mills
 
APPLIED CHEMISTRY BS 4th smester (1).pptx
APPLIED CHEMISTRY BS 4th smester (1).pptxAPPLIED CHEMISTRY BS 4th smester (1).pptx
APPLIED CHEMISTRY BS 4th smester (1).pptx
 
Sugarcane
SugarcaneSugarcane
Sugarcane
 
Ruthvik Ricky
Ruthvik RickyRuthvik Ricky
Ruthvik Ricky
 
Sugar technology
Sugar technologySugar technology
Sugar technology
 
Sugar Technology notes.ppt
Sugar Technology notes.pptSugar Technology notes.ppt
Sugar Technology notes.ppt
 
Industrial Tour and field visit
Industrial Tour and field visitIndustrial Tour and field visit
Industrial Tour and field visit
 
coffee roasting commodity study
coffee roasting commodity studycoffee roasting commodity study
coffee roasting commodity study
 
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptxDAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
 
Sugar crystallisation
Sugar crystallisationSugar crystallisation
Sugar crystallisation
 

More from sometech

More from sometech (9)

Injection molding process & machine selection
Injection molding process & machine selectionInjection molding process & machine selection
Injection molding process & machine selection
 
Hmt pinjor
Hmt pinjorHmt pinjor
Hmt pinjor
 
Cnc Machine
Cnc Machine Cnc Machine
Cnc Machine
 
Northern railway
Northern railwayNorthern railway
Northern railway
 
PHP
PHPPHP
PHP
 
Thermal Plant report (Mechanical)
Thermal Plant report (Mechanical)Thermal Plant report (Mechanical)
Thermal Plant report (Mechanical)
 
Thermo electric generator
Thermo electric generatorThermo electric generator
Thermo electric generator
 
Cad cam Presentation Report
Cad cam Presentation ReportCad cam Presentation Report
Cad cam Presentation Report
 
Ashok leyland motors
Ashok leyland motorsAshok leyland motors
Ashok leyland motors
 

Recently uploaded

DeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakesDeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakes
MayuraD1
 
Standard vs Custom Battery Packs - Decoding the Power Play
Standard vs Custom Battery Packs - Decoding the Power PlayStandard vs Custom Battery Packs - Decoding the Power Play
Standard vs Custom Battery Packs - Decoding the Power Play
Epec Engineered Technologies
 
Digital Communication Essentials: DPCM, DM, and ADM .pptx
Digital Communication Essentials: DPCM, DM, and ADM .pptxDigital Communication Essentials: DPCM, DM, and ADM .pptx
Digital Communication Essentials: DPCM, DM, and ADM .pptx
pritamlangde
 
Integrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - NeometrixIntegrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - Neometrix
Neometrix_Engineering_Pvt_Ltd
 
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
ssuser89054b
 

Recently uploaded (20)

Navigating Complexity: The Role of Trusted Partners and VIAS3D in Dassault Sy...
Navigating Complexity: The Role of Trusted Partners and VIAS3D in Dassault Sy...Navigating Complexity: The Role of Trusted Partners and VIAS3D in Dassault Sy...
Navigating Complexity: The Role of Trusted Partners and VIAS3D in Dassault Sy...
 
Jaipur ❤CALL GIRL 0000000000❤CALL GIRLS IN Jaipur ESCORT SERVICE❤CALL GIRL IN...
Jaipur ❤CALL GIRL 0000000000❤CALL GIRLS IN Jaipur ESCORT SERVICE❤CALL GIRL IN...Jaipur ❤CALL GIRL 0000000000❤CALL GIRLS IN Jaipur ESCORT SERVICE❤CALL GIRL IN...
Jaipur ❤CALL GIRL 0000000000❤CALL GIRLS IN Jaipur ESCORT SERVICE❤CALL GIRL IN...
 
Online food ordering system project report.pdf
Online food ordering system project report.pdfOnline food ordering system project report.pdf
Online food ordering system project report.pdf
 
A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptx
A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptxA CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptx
A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptx
 
DeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakesDeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakes
 
Double Revolving field theory-how the rotor develops torque
Double Revolving field theory-how the rotor develops torqueDouble Revolving field theory-how the rotor develops torque
Double Revolving field theory-how the rotor develops torque
 
Orlando’s Arnold Palmer Hospital Layout Strategy-1.pptx
Orlando’s Arnold Palmer Hospital Layout Strategy-1.pptxOrlando’s Arnold Palmer Hospital Layout Strategy-1.pptx
Orlando’s Arnold Palmer Hospital Layout Strategy-1.pptx
 
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptxS1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
 
School management system project Report.pdf
School management system project Report.pdfSchool management system project Report.pdf
School management system project Report.pdf
 
HAND TOOLS USED AT ELECTRONICS WORK PRESENTED BY KOUSTAV SARKAR
HAND TOOLS USED AT ELECTRONICS WORK PRESENTED BY KOUSTAV SARKARHAND TOOLS USED AT ELECTRONICS WORK PRESENTED BY KOUSTAV SARKAR
HAND TOOLS USED AT ELECTRONICS WORK PRESENTED BY KOUSTAV SARKAR
 
Design For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the startDesign For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the start
 
Standard vs Custom Battery Packs - Decoding the Power Play
Standard vs Custom Battery Packs - Decoding the Power PlayStandard vs Custom Battery Packs - Decoding the Power Play
Standard vs Custom Battery Packs - Decoding the Power Play
 
Hostel management system project report..pdf
Hostel management system project report..pdfHostel management system project report..pdf
Hostel management system project report..pdf
 
💚Trustworthy Call Girls Pune Call Girls Service Just Call 🍑👄6378878445 🍑👄 Top...
💚Trustworthy Call Girls Pune Call Girls Service Just Call 🍑👄6378878445 🍑👄 Top...💚Trustworthy Call Girls Pune Call Girls Service Just Call 🍑👄6378878445 🍑👄 Top...
💚Trustworthy Call Girls Pune Call Girls Service Just Call 🍑👄6378878445 🍑👄 Top...
 
Digital Communication Essentials: DPCM, DM, and ADM .pptx
Digital Communication Essentials: DPCM, DM, and ADM .pptxDigital Communication Essentials: DPCM, DM, and ADM .pptx
Digital Communication Essentials: DPCM, DM, and ADM .pptx
 
Thermal Engineering Unit - I & II . ppt
Thermal Engineering  Unit - I & II . pptThermal Engineering  Unit - I & II . ppt
Thermal Engineering Unit - I & II . ppt
 
Learn the concepts of Thermodynamics on Magic Marks
Learn the concepts of Thermodynamics on Magic MarksLearn the concepts of Thermodynamics on Magic Marks
Learn the concepts of Thermodynamics on Magic Marks
 
Integrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - NeometrixIntegrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - Neometrix
 
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
 
Work-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptxWork-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptx
 

Sugar mill

  • 1. INTRODUCTION A sugar mill is a factory where we are transfer a raw material(sugar cane) into a sugar.we do this by the use of different- different machines.
  • 2. PLANTING AND HARVESTING:Sugarcane cuttings are planted in fields by workers or mechanical planters. In order for the cane to grow, the seeds must be planted in well-drained soil. Typical cane soil is made of a mixture of silt, sand, clay particles and organic matter. Canes are spaced at least 4-feet apart and lined in rows and covered with soil. Fertilizers are applied from the time of planting up until the beginning of the ripening period. Cane fields are also routinely weeded to provide for optimum growth of the cane.
  • 3. PREPARATION AND PROCESSING: The harvested cane stalks and beets are loaded mechanically into trucks and taken to mills for processing into raw sugar. Once there, they are cleaned, washed, milled to extract juice, filtered, and purified. The result is a clear, sugar-filled juice.
  • 4. After the cane arrives at the mill yards, it is mechanically unloaded, and excessive soil and rocks are removed. The cane is cleaned by flooding the carrier with warm water (in the case of sparse rock and trash clutter) or by spreading the cane on agitating conveyors that pass through strong jets of water and combing drums (to remove larger amounts of rocks, trash, and leaves, etc.). At this point, the cane is clean and ready to be milled.
  • 5. Two or three heavily grooved crusher rollers break the cane and extract a large part of the juice, or swing-hammer type shredders (1,200 RPM) shred the cane without extracting the juice. Revolving knives cutting the stalks into chips are supplementary to the crushers. (In most countries, the shredder precedes the crusher.) A combination of two, or even all three, methods may be used. The pressing process involves crushing the stalks between the heavy and grooved metal rollers to separate the fiber (bagasse) from the juice that contains the sugar. As the cane is crushed, hot water is sprayed onto the crushed cane countercurrently as it leaves each mill for diluting.Next, the sugar is separated from the cut stalks by dissolving it in hot water or hot juice.
  • 6. PURIFICATION OF JUICE-CLLARIFICATION AND EVAPORATION: Carbon dioxide and the milk of a lime are added to the liquid sugar mixture and it is heated to the boiling point, as the process of clarifying begins. As the carbon dioxide travels through the liquid it forms calcium carbonate, which attracts non-sugar debris (fats, gums, and wax) from the juice, and pulls them away from the sugar juice. The juice is then pushed through a series of filters to remove any remaining impurities is shown in below figure:
  • 7. The muds separate from the clear juice through sedimentation. The non-sugar impurities are removed by continuous filtration. The final clarified juice contains about 85 percent water and has the same composition as the raw extracted juice except for the removed impurities. To concentrate this clarified juice, about two-thirds of the water is removed through vacuum evaporation. Generally, four vacuum-boiling cells or bodies are arranged in series so that each succeeding body has a higher vacuum (and therefore boils at a lower temperature). The vapors from one body can thus boil the juice in the next one—the steam introduced into the first cell does what is called multiple-effect evaporation. The vapor from the last cell goes to a condenser. The syrup leaves the last body continuously with about 65 percent solids and 35 percent water.
  • 8. CRYSTALIZATION: Crystallization is the next step in the manufacture of sugar. Crystallization takes place in a single-stage vacuum pan. The syrup is evaporated until saturated with sugar. As soon as the saturation point has been exceeded, small grains of sugar are added to the pan, or "strike." These small grains, called seed, serve as nuclei for the formation of sugar crystals. CENTRIFUGALING: The high-speed centrifugal action used to separate the massecuite into raw sugar crystals and molasses is done in revolving machines called centrifugals. A centrifugal machine has a cylindrical basket suspended on a spindle, with perforated sides lined with wire cloth, inside which are metal sheets containing 400 to 600 perforations per square inch.
  • 9. DRYING AND PACKING: Damp sugar crystals are dried by being tumbled through heated air in a granulator. The dry sugar crystals are then sorted by size through vibrating screens and placed into storage bins. Sugar is then sent to be packed in the familiar packaging we see in grocery stores, in bulk packaging, or in liquid form for industrial use.which is shown in below figure: