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WASTE IDENTIFICATION
TROUGH VSM
Mohiuddin Shojib (100730)
Moshur Siddique (100721)
Sarowar Uz Zaman (100732)
Ashrafi Mehjabin (100715)
Tauhidul Islam (100731)
1
AGENDA
 What is value
 Value added v/s non-value added
 Value stream & VSM
 VSM symbols & measures
 VSM to identify waste
 Current & future state
 VSM in manufacture industry
2
WHAT IS VALUE ?
 A capacity provided to a customer
- of the highest quality ,
- at the right time ,
-at an appropriate price,
as defined by the customer.
“Value” is what the customer is willing to pay for .
Stream: Sequential flow of activity .
3
VALUE ADDED V/S NON- VALUE ADDED
Value-Added
 Creation of a competitive advantage by bundling,
combining, or packaging features and benefits that
result in greater customer acceptance.
Non-Value Added
 Any activity that consumes time and/or resources & doesn’t add value to the
service or product. These activities should be simplified, reduced, integrated
or eliminated.
 Necessary - Legal / regulatory requirements.
 Unnecessary - Waiting, unnecessary processing,
errors/defects, motion (people), transportation
(product), underutilized people, Inventory.
4
VALUE ADDED V/S NON- VALUE ADDED
5
Our first goal is to identifying
wastes
TIPS FOR IDENTIFYING WASTE
 Visual work place organization
 VSM
 Kaizen event
 Human Resources development
Why VSM ?
Helps us see to where value is created, and where waste exists 6
VALUE STREAM V/S NON VSM
 Value stream
 Value stream mapping
VSM is a hands-on process to create a graphical
representation of the process, material and information flow
within a value stream.
 Symbol uses known as “The langue of lean” 7
VSM SYMBOLS & MEASURES
 Symbols
8
VSM SYMBOLS & MEASURES
 Measures
9
VSM SYMBOLS & MEASURES
 Measures
10
VSM TO IDENTIFY WASTE
 What is waste in the context of organization?
Overproduction,waiting,motion,transportation,inventory,defects,over-
processing,intelect
 Draw current state VSM
11
VSM TO IDENTIFY WASTE
Pareto analysis of wastes
 The wastes that are found in current state mapping are ranked in terms of time to find
out the leading waste.
 Total waste time = Total non-value adding time
 = 4534.11 min
 The factors and their percentages contributing this non value adding time are given
below,
 Queuing by inventory: 4200 min (92.63%)
 Waiting time: 283.58 min (6.25%)
 Transportation time: 34.91 min (0.77%)
 Excessive motion: 15.62 min (0.35%)
From the above information a Pareto chart has been drawn to visualise the significance
level of those waste
Source: International Journal of Engineering Research and General Science Volume 3, Issue 2, March-April, 2015
ISSN 2091-2730
12
VSM TO IDENTIFY WASTE
13
FINDINGS OF 5 WHY ANALYSIS
14
 Bottleneck analysis:
The bottleneck analysis is done to find out the bottleneck point and eventually improve
the condition. To find out if there is any bottleneck in the line Takt time is calculated and
then compared with the cycle time. If the Takt time is less than the cycle time then it’ll be
clear that, the production line suffers with bottleneck problem.
FUTURE STATE MAP
15
CURRENT STATE MAP AND FUTURE STATE MAP
COMPARISON
16
Prepared by
MOHIUDDIN SHOJIB
BSc. Industrial & Production Engineering
Contract : 01771354469,01917591729
E-mail- shojibipe10just@gmail.com
Facebook: https://web.facebook.com/cool.shojib
THANK YOU
17

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Waste identification trough vsm(value stream mapping ).pptx final

  • 1. WASTE IDENTIFICATION TROUGH VSM Mohiuddin Shojib (100730) Moshur Siddique (100721) Sarowar Uz Zaman (100732) Ashrafi Mehjabin (100715) Tauhidul Islam (100731) 1
  • 2. AGENDA  What is value  Value added v/s non-value added  Value stream & VSM  VSM symbols & measures  VSM to identify waste  Current & future state  VSM in manufacture industry 2
  • 3. WHAT IS VALUE ?  A capacity provided to a customer - of the highest quality , - at the right time , -at an appropriate price, as defined by the customer. “Value” is what the customer is willing to pay for . Stream: Sequential flow of activity . 3
  • 4. VALUE ADDED V/S NON- VALUE ADDED Value-Added  Creation of a competitive advantage by bundling, combining, or packaging features and benefits that result in greater customer acceptance. Non-Value Added  Any activity that consumes time and/or resources & doesn’t add value to the service or product. These activities should be simplified, reduced, integrated or eliminated.  Necessary - Legal / regulatory requirements.  Unnecessary - Waiting, unnecessary processing, errors/defects, motion (people), transportation (product), underutilized people, Inventory. 4
  • 5. VALUE ADDED V/S NON- VALUE ADDED 5 Our first goal is to identifying wastes
  • 6. TIPS FOR IDENTIFYING WASTE  Visual work place organization  VSM  Kaizen event  Human Resources development Why VSM ? Helps us see to where value is created, and where waste exists 6
  • 7. VALUE STREAM V/S NON VSM  Value stream  Value stream mapping VSM is a hands-on process to create a graphical representation of the process, material and information flow within a value stream.  Symbol uses known as “The langue of lean” 7
  • 8. VSM SYMBOLS & MEASURES  Symbols 8
  • 9. VSM SYMBOLS & MEASURES  Measures 9
  • 10. VSM SYMBOLS & MEASURES  Measures 10
  • 11. VSM TO IDENTIFY WASTE  What is waste in the context of organization? Overproduction,waiting,motion,transportation,inventory,defects,over- processing,intelect  Draw current state VSM 11
  • 12. VSM TO IDENTIFY WASTE Pareto analysis of wastes  The wastes that are found in current state mapping are ranked in terms of time to find out the leading waste.  Total waste time = Total non-value adding time  = 4534.11 min  The factors and their percentages contributing this non value adding time are given below,  Queuing by inventory: 4200 min (92.63%)  Waiting time: 283.58 min (6.25%)  Transportation time: 34.91 min (0.77%)  Excessive motion: 15.62 min (0.35%) From the above information a Pareto chart has been drawn to visualise the significance level of those waste Source: International Journal of Engineering Research and General Science Volume 3, Issue 2, March-April, 2015 ISSN 2091-2730 12
  • 13. VSM TO IDENTIFY WASTE 13
  • 14. FINDINGS OF 5 WHY ANALYSIS 14  Bottleneck analysis: The bottleneck analysis is done to find out the bottleneck point and eventually improve the condition. To find out if there is any bottleneck in the line Takt time is calculated and then compared with the cycle time. If the Takt time is less than the cycle time then it’ll be clear that, the production line suffers with bottleneck problem.
  • 16. CURRENT STATE MAP AND FUTURE STATE MAP COMPARISON 16
  • 17. Prepared by MOHIUDDIN SHOJIB BSc. Industrial & Production Engineering Contract : 01771354469,01917591729 E-mail- shojibipe10just@gmail.com Facebook: https://web.facebook.com/cool.shojib THANK YOU 17