VSM - Value Stream Mapping for made-to-order manufacturingJessica Mitchell
Value stream mapping (VSM) is a lean manufacturing technique used to analyze and design the flow of materials and information required to bring a product to a customer. It involves mapping both the current state and future state of the value stream. The current state map documents all steps, information flows, and delays in the production process. The future state map proposes improvements to reduce waste and enable continuous flow and pull between steps. Key aspects of VSM include identifying product families, analyzing takt time, developing continuous flow where possible, identifying the pacemaker process, and using load leveling to smooth production.
Value stream mapping (VSM) is a visual tool used to analyze the flow of materials and information required to deliver a product or service. It maps out the current process and identifies waste and defects. The goal of VSM is to design a future state map that improves the process by eliminating waste and reducing lead times and inventory levels. An implementation plan is then created to transition from the current to the future state through specific tasks assigned to individuals with milestones and reviews.
A Value Stream Map (VSM) is a hand-drawn map that shows the flow of materials and information through a process from start to finish. It identifies the key elements of a process including customer demand, manufacturing process flow, material flow, information flow, and lead time. Drawing a VSM helps people understand the current process and identify opportunities to eliminate waste and improve flow.
Value stream mapping- lean manufacturing toolbhanutomar
In this competitive world, manufacturing companies has to look at redefining and redesigning of their production systems to attack the competitiveness demanded by the markets. Therefore it is essential to have tools which help in redesign manufacturing process. In this scenario, developed and presented value stream mapping tool as a practical method for redesigning the production systems .The main aim of lean manufacturing is to reduce waste, time to delivery, produce the quality products with economical and efficient manner with response to customer demand. The organizations which are practicing lean manufacturing have quality & cost advantages compared to the organizations that are still using traditional production.
The VSM process is straight forward and simple. It always starts at customer demand and work back through documenting all the process and collecting data which is required for manufacturing of a product. It shows the map “Value stream” containing all the data such as work in process, cycle time, lead time, number of equipment’s, operators. Documenting relationship between the controls used to manage the manufacturing process is very important in VSM. Unlike other mapping techniques that only map product flow, VSM documents material & information flow.
The document discusses value stream mapping (VSM), which is a tool used to analyze and visualize the flow of materials and information required to bring a product to a customer. It describes the key aspects of creating a current state map to document the existing process, as well as developing a future state map to design an improved lean process. Some of the main points covered include establishing continuous flow, supermarkets with pull systems, leveling production to match takt time, and implementing changes through a value stream plan. VSM provides a way to analyze processes, identify waste, and develop plans to create efficient lean material and information flows.
The document provides an overview of value stream mapping (VSM). It discusses what a value stream is, defines VSM as a tool to visually map both material and information flows, and outlines the key steps in conducting a VSM including drawing the current state, characteristics of a lean value stream, and drawing a future state. An example current state map is also included showing the processes, lead times, and inventory for a product family at a stamping company. The document emphasizes that VSM is used to identify waste and design a leaner future state with smooth continuous flow.
Value stream mapping is a tool that visually maps the flow of material and information through a production process from raw materials to the customer. It is used to understand sources of waste, highlight decision points, and blueprint improvements. The process involves mapping the current state, then drawing a future state map with proposed changes to eliminate waste. Key steps are selecting a product family, mapping the current state flow including process data, then creating a future state map and work plan.
VSM - Value Stream Mapping for made-to-order manufacturingJessica Mitchell
Value stream mapping (VSM) is a lean manufacturing technique used to analyze and design the flow of materials and information required to bring a product to a customer. It involves mapping both the current state and future state of the value stream. The current state map documents all steps, information flows, and delays in the production process. The future state map proposes improvements to reduce waste and enable continuous flow and pull between steps. Key aspects of VSM include identifying product families, analyzing takt time, developing continuous flow where possible, identifying the pacemaker process, and using load leveling to smooth production.
Value stream mapping (VSM) is a visual tool used to analyze the flow of materials and information required to deliver a product or service. It maps out the current process and identifies waste and defects. The goal of VSM is to design a future state map that improves the process by eliminating waste and reducing lead times and inventory levels. An implementation plan is then created to transition from the current to the future state through specific tasks assigned to individuals with milestones and reviews.
A Value Stream Map (VSM) is a hand-drawn map that shows the flow of materials and information through a process from start to finish. It identifies the key elements of a process including customer demand, manufacturing process flow, material flow, information flow, and lead time. Drawing a VSM helps people understand the current process and identify opportunities to eliminate waste and improve flow.
Value stream mapping- lean manufacturing toolbhanutomar
In this competitive world, manufacturing companies has to look at redefining and redesigning of their production systems to attack the competitiveness demanded by the markets. Therefore it is essential to have tools which help in redesign manufacturing process. In this scenario, developed and presented value stream mapping tool as a practical method for redesigning the production systems .The main aim of lean manufacturing is to reduce waste, time to delivery, produce the quality products with economical and efficient manner with response to customer demand. The organizations which are practicing lean manufacturing have quality & cost advantages compared to the organizations that are still using traditional production.
The VSM process is straight forward and simple. It always starts at customer demand and work back through documenting all the process and collecting data which is required for manufacturing of a product. It shows the map “Value stream” containing all the data such as work in process, cycle time, lead time, number of equipment’s, operators. Documenting relationship between the controls used to manage the manufacturing process is very important in VSM. Unlike other mapping techniques that only map product flow, VSM documents material & information flow.
The document discusses value stream mapping (VSM), which is a tool used to analyze and visualize the flow of materials and information required to bring a product to a customer. It describes the key aspects of creating a current state map to document the existing process, as well as developing a future state map to design an improved lean process. Some of the main points covered include establishing continuous flow, supermarkets with pull systems, leveling production to match takt time, and implementing changes through a value stream plan. VSM provides a way to analyze processes, identify waste, and develop plans to create efficient lean material and information flows.
The document provides an overview of value stream mapping (VSM). It discusses what a value stream is, defines VSM as a tool to visually map both material and information flows, and outlines the key steps in conducting a VSM including drawing the current state, characteristics of a lean value stream, and drawing a future state. An example current state map is also included showing the processes, lead times, and inventory for a product family at a stamping company. The document emphasizes that VSM is used to identify waste and design a leaner future state with smooth continuous flow.
Value stream mapping is a tool that visually maps the flow of material and information through a production process from raw materials to the customer. It is used to understand sources of waste, highlight decision points, and blueprint improvements. The process involves mapping the current state, then drawing a future state map with proposed changes to eliminate waste. Key steps are selecting a product family, mapping the current state flow including process data, then creating a future state map and work plan.
Its a perfect little presentation on the precise steps followed under value stream mapping(VSM) done to apply and implement LEAN system in an organization in the most effective and efficient manner
Using Value Stream Mapping to make the case for Acceptance Test Driven Develo...Steve Rogalsky
Acceptance Test Driven Development (ATDD) is a movement within agile to improve the quality of and success of our projects by changing how we capture our requirements and by changing how and when we test. Borrowing from the Lean toolbox, we’ll use Value Stream Mapping (VSM) to compare traditional test & fix cycles to ATDD used in an agile context. Participants will be given an introduction to ATDD and VSM and will participate in creating and analyzing two Value Stream Maps. Target audience includes all members of the team including Testers, PMs, Developers and Analysts. Caution: Participants are warned that using VSM to map out your partner’s wasted efforts in completing household chores will not cause the harmony you imagined it would. For more of the tragic details, attend the session.
The document provides an overview of value stream mapping (VSM). It discusses how VSM is used to visualize the flow of materials and information through a process in order to identify waste. Key aspects covered include the nine types of waste, guidelines for creating current and future state maps, and calculating process cycle efficiency. The document then provides sample data to map the current state of a value stream for a manufacturing company.
This document provides information on value stream mapping (VSM), including:
1. VSM is a visual tool that maps the flow of materials and information needed to bring a product to a customer. It identifies value-added and non-value added activities to improve process flow and eliminate waste.
2. There are three main types of value streams: raw material to finished product, concept to launch, and order to cash.
3. A current state map visually depicts the actual state of the current process flow, including metrics like cycle times and changeover times.
4. A future state map is then created to design an improved process flow based on eliminating waste and improving flow, with goals and an
Value stream mapping is a lean management tool used to analyze and improve the flow of materials and information required to bring a product or service to a customer. It involves mapping the current state of the value stream and designing a future state with less waste. Key steps in value stream mapping include specifying value from the customer perspective, identifying the value stream, making products flow through pull systems, and continuously improving toward perfection. Value stream mapping helps organizations connect improvement activities by providing a vision and plan to eliminate waste across the entire process of delivering value to customers.
This document provides a case study of Acme Stamping & Wire Forming Corporation using value stream mapping to analyze and improve its production process. It begins with an introduction to value stream mapping and its benefits. It then details how Acme created a current state map to analyze its existing steering bracket production process and identify waste. Acme then developed a future state map to establish goals like continuous flow, standard work, and pacemaker processes to eliminate waste. The case study demonstrates how value stream mapping can help companies visualize processes, identify improvement opportunities, and plan an optimized future state.
The document discusses value stream mapping, a Lean management technique. It describes the six steps to value stream mapping: (1) specify value from the customer perspective, (2) map the value stream and eliminate waste, (3) make value flow continuously, (4) pull work at the customer demand rate, (5) involve and empower employees, and (6) continuously improve. It then provides details on conducting current state and future state value stream mapping, including collecting production data, identifying waste, setting targets to reduce lead time and inventory, and designing continuous flow processing.
Nilesh Arora is providing training on lean value stream mapping process. Understand the current and future state Map and how to achieving future state.
This document summarizes a case study on applying value stream mapping (VSM) techniques in a rubber industry. It describes selecting a critical product (oil seal), mapping the current manufacturing process, identifying issues like long cycle times and changeover times, and proposing solutions through lean principles like increasing pressure/temperature, reducing stroke length, and modifying layout to create flow. The results showed improvements like reduced lead time, higher productivity (13,500 to 15,000 pieces), and eliminated defects. The study concluded that lean approaches can effectively identify waste and non-value-added activities in traditional manufacturing to improve process efficiency, productivity, and sustainability.
What is Value Stream Mapping?
History:
What is Value?
What is a Value Stream?
Different things flow through the Stream:
Reason for Mapping & Analysis :
Objectives:
Team Members and Roles in VSM Study Project:
How to create a Value Stream Mapping?:
Value Stream Mapping Process with example
Step 1 - Gather Data and Information:
Step 2 - Create a Current State Map
VSM Study Symbols:
Collecting Data and Time Studies in VSM Study:
Examples of data required in this study:
Process Steps in VSM Study:
Analysis of the Current State Map:
Step 3 – Future State Map & Action Plans:
Creating an Ideal and Future State
Analysis of Future State Map:
Step 4 – Execute the Plan:
Step 5 – Align & Analysis of Current and Future State:
Keys Points for Successful VSM Study:
Mouhcine NAHAL
Value stream mapping is a tool originally developed by Toyota to improve manufacturing processes. It uses symbols and flow charts to depict the current and future state of process flows. The goal is to understand how a product or service currently moves through all steps from beginning to end, then design a leaner future state to eliminate waste. Key aspects include drawing current and future state maps, determining TAKT time to match production pace to customer demand, and developing an implementation plan to achieve the future state.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
This document summarizes a value stream mapping workshop for the Acme Stamping Company. It describes developing a current state map that follows a product family's production from stamping through assembly. Key aspects include identifying waste, inventory levels, changeover times and process reliability. The future state map designs a continuous lean flow, including establishing a takt time, welding/assembly cell and finished goods supermarket. It identifies necessary process improvements like reducing changeover times and improving uptime. An implementation plan is outlined to transition from the current to future state through kaizen events.
Value stream mapping is use full in all production and manufacturing lines. It really minimize the waste in the system and helps to deliver finish product in time.
The document outlines steps for creating a future state map including identifying the desired cycle time, determining if a direct ship or supermarket pull system will be used, where continuous flow can be implemented, where supermarkets are needed, identifying the pacemaker process, how to level the production mix, establishing the drumbeat or pitch, and what process improvements are necessary. For Acme Stamping, the future state map shows the weld and assembly cell operating with a 60 second takt time, the pacemaker being stamping, production being leveled with a 20 minute drumbeat, and needed improvements such as reducing stamping changeover time and converting the steel supplier to daily deliveries.
Value Stream Mapping in Anatomic Pathologyguest389e15
The document discusses value stream mapping as a tool for reducing defects and improving processes in anatomic pathology. It provides definitions of key lean terms like value, value stream, takt time, and describes how creating current and future state value stream maps can help identify waste and opportunities for improvement. The goals are to reduce defects, lead times and costs through techniques like one-piece flow, standard work, visual controls and 5S to ultimately improve value for customers.
Application of value stream mapping for reduction of cycle time in machining ...Sumit Bhattacharya
This Case Study deals with implementation of lean manufacturing techniques in crankshaft manufacturing system at an automotive manufacturing plant in South India.
Lean Manufacturing was selected to meet the quality, cost and delivery targets.
After Implementing lean manufacturing, manufacturing lead time reduced by 40%, defects were reduced, high process capability achieved, quick response to customer demands.
Principles Of Lean And Value Stream Mapping Overviewjheaton418
The document provides an overview of lean principles and value stream mapping. It discusses that value stream mapping is a visual tool to understand the flow of material and information required to deliver a product or service. It also outlines the current and future state metrics that would be used to quantify improvements from value stream mapping. Examples of improvement targets are reducing process time, inventory, costs and increasing capacity. The key is to identify tasks, assign responsibilities, and regularly review progress to implement the future state goals.
El documento explica qué es el mapeo de flujo de valor (VSM). El VSM permite visualizar y analizar el flujo completo de un producto desde la perspectiva del cliente, identificando las actividades que agregan y no agregan valor. El VSM debe usarse antes de otras herramientas Lean para entender las interacciones entre los procesos. El documento también describe cómo realizar un VSM, incluyendo los pasos de establecer iconos, mapear el flujo desde el proveedor hasta el cliente e identificar áreas de mejora.
Diapositiva presentada para la materia de Sistemas de Manufactura impartida por la profesora Ing. Paola Ovalle Palma en el Tecnológico de Estudios Superiores Coacalco
Its a perfect little presentation on the precise steps followed under value stream mapping(VSM) done to apply and implement LEAN system in an organization in the most effective and efficient manner
Using Value Stream Mapping to make the case for Acceptance Test Driven Develo...Steve Rogalsky
Acceptance Test Driven Development (ATDD) is a movement within agile to improve the quality of and success of our projects by changing how we capture our requirements and by changing how and when we test. Borrowing from the Lean toolbox, we’ll use Value Stream Mapping (VSM) to compare traditional test & fix cycles to ATDD used in an agile context. Participants will be given an introduction to ATDD and VSM and will participate in creating and analyzing two Value Stream Maps. Target audience includes all members of the team including Testers, PMs, Developers and Analysts. Caution: Participants are warned that using VSM to map out your partner’s wasted efforts in completing household chores will not cause the harmony you imagined it would. For more of the tragic details, attend the session.
The document provides an overview of value stream mapping (VSM). It discusses how VSM is used to visualize the flow of materials and information through a process in order to identify waste. Key aspects covered include the nine types of waste, guidelines for creating current and future state maps, and calculating process cycle efficiency. The document then provides sample data to map the current state of a value stream for a manufacturing company.
This document provides information on value stream mapping (VSM), including:
1. VSM is a visual tool that maps the flow of materials and information needed to bring a product to a customer. It identifies value-added and non-value added activities to improve process flow and eliminate waste.
2. There are three main types of value streams: raw material to finished product, concept to launch, and order to cash.
3. A current state map visually depicts the actual state of the current process flow, including metrics like cycle times and changeover times.
4. A future state map is then created to design an improved process flow based on eliminating waste and improving flow, with goals and an
Value stream mapping is a lean management tool used to analyze and improve the flow of materials and information required to bring a product or service to a customer. It involves mapping the current state of the value stream and designing a future state with less waste. Key steps in value stream mapping include specifying value from the customer perspective, identifying the value stream, making products flow through pull systems, and continuously improving toward perfection. Value stream mapping helps organizations connect improvement activities by providing a vision and plan to eliminate waste across the entire process of delivering value to customers.
This document provides a case study of Acme Stamping & Wire Forming Corporation using value stream mapping to analyze and improve its production process. It begins with an introduction to value stream mapping and its benefits. It then details how Acme created a current state map to analyze its existing steering bracket production process and identify waste. Acme then developed a future state map to establish goals like continuous flow, standard work, and pacemaker processes to eliminate waste. The case study demonstrates how value stream mapping can help companies visualize processes, identify improvement opportunities, and plan an optimized future state.
The document discusses value stream mapping, a Lean management technique. It describes the six steps to value stream mapping: (1) specify value from the customer perspective, (2) map the value stream and eliminate waste, (3) make value flow continuously, (4) pull work at the customer demand rate, (5) involve and empower employees, and (6) continuously improve. It then provides details on conducting current state and future state value stream mapping, including collecting production data, identifying waste, setting targets to reduce lead time and inventory, and designing continuous flow processing.
Nilesh Arora is providing training on lean value stream mapping process. Understand the current and future state Map and how to achieving future state.
This document summarizes a case study on applying value stream mapping (VSM) techniques in a rubber industry. It describes selecting a critical product (oil seal), mapping the current manufacturing process, identifying issues like long cycle times and changeover times, and proposing solutions through lean principles like increasing pressure/temperature, reducing stroke length, and modifying layout to create flow. The results showed improvements like reduced lead time, higher productivity (13,500 to 15,000 pieces), and eliminated defects. The study concluded that lean approaches can effectively identify waste and non-value-added activities in traditional manufacturing to improve process efficiency, productivity, and sustainability.
What is Value Stream Mapping?
History:
What is Value?
What is a Value Stream?
Different things flow through the Stream:
Reason for Mapping & Analysis :
Objectives:
Team Members and Roles in VSM Study Project:
How to create a Value Stream Mapping?:
Value Stream Mapping Process with example
Step 1 - Gather Data and Information:
Step 2 - Create a Current State Map
VSM Study Symbols:
Collecting Data and Time Studies in VSM Study:
Examples of data required in this study:
Process Steps in VSM Study:
Analysis of the Current State Map:
Step 3 – Future State Map & Action Plans:
Creating an Ideal and Future State
Analysis of Future State Map:
Step 4 – Execute the Plan:
Step 5 – Align & Analysis of Current and Future State:
Keys Points for Successful VSM Study:
Mouhcine NAHAL
Value stream mapping is a tool originally developed by Toyota to improve manufacturing processes. It uses symbols and flow charts to depict the current and future state of process flows. The goal is to understand how a product or service currently moves through all steps from beginning to end, then design a leaner future state to eliminate waste. Key aspects include drawing current and future state maps, determining TAKT time to match production pace to customer demand, and developing an implementation plan to achieve the future state.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
This document summarizes a value stream mapping workshop for the Acme Stamping Company. It describes developing a current state map that follows a product family's production from stamping through assembly. Key aspects include identifying waste, inventory levels, changeover times and process reliability. The future state map designs a continuous lean flow, including establishing a takt time, welding/assembly cell and finished goods supermarket. It identifies necessary process improvements like reducing changeover times and improving uptime. An implementation plan is outlined to transition from the current to future state through kaizen events.
Value stream mapping is use full in all production and manufacturing lines. It really minimize the waste in the system and helps to deliver finish product in time.
The document outlines steps for creating a future state map including identifying the desired cycle time, determining if a direct ship or supermarket pull system will be used, where continuous flow can be implemented, where supermarkets are needed, identifying the pacemaker process, how to level the production mix, establishing the drumbeat or pitch, and what process improvements are necessary. For Acme Stamping, the future state map shows the weld and assembly cell operating with a 60 second takt time, the pacemaker being stamping, production being leveled with a 20 minute drumbeat, and needed improvements such as reducing stamping changeover time and converting the steel supplier to daily deliveries.
Value Stream Mapping in Anatomic Pathologyguest389e15
The document discusses value stream mapping as a tool for reducing defects and improving processes in anatomic pathology. It provides definitions of key lean terms like value, value stream, takt time, and describes how creating current and future state value stream maps can help identify waste and opportunities for improvement. The goals are to reduce defects, lead times and costs through techniques like one-piece flow, standard work, visual controls and 5S to ultimately improve value for customers.
Application of value stream mapping for reduction of cycle time in machining ...Sumit Bhattacharya
This Case Study deals with implementation of lean manufacturing techniques in crankshaft manufacturing system at an automotive manufacturing plant in South India.
Lean Manufacturing was selected to meet the quality, cost and delivery targets.
After Implementing lean manufacturing, manufacturing lead time reduced by 40%, defects were reduced, high process capability achieved, quick response to customer demands.
Principles Of Lean And Value Stream Mapping Overviewjheaton418
The document provides an overview of lean principles and value stream mapping. It discusses that value stream mapping is a visual tool to understand the flow of material and information required to deliver a product or service. It also outlines the current and future state metrics that would be used to quantify improvements from value stream mapping. Examples of improvement targets are reducing process time, inventory, costs and increasing capacity. The key is to identify tasks, assign responsibilities, and regularly review progress to implement the future state goals.
El documento explica qué es el mapeo de flujo de valor (VSM). El VSM permite visualizar y analizar el flujo completo de un producto desde la perspectiva del cliente, identificando las actividades que agregan y no agregan valor. El VSM debe usarse antes de otras herramientas Lean para entender las interacciones entre los procesos. El documento también describe cómo realizar un VSM, incluyendo los pasos de establecer iconos, mapear el flujo desde el proveedor hasta el cliente e identificar áreas de mejora.
Diapositiva presentada para la materia de Sistemas de Manufactura impartida por la profesora Ing. Paola Ovalle Palma en el Tecnológico de Estudios Superiores Coacalco
Value Stream Mapping VSM Mapeo de la Cadena de Valor - Lean Manufacturing -BOM Consulting Group
VSM es la herramienta que permite visualizar y medir el desempeño del proceso con el fin de encontrar oportunidades de mejoramiento. Es una de las herramientas más poderosas de Lean Manufacturing. visite nuestra pagina para mayor informacio\ón: www.bomconsultingg.com
Recorded webinar: http://slidesha.re/1iJ2ZWu
Subscribe: http://ksmartin.com/subscribe
Purchase the book: http://bit.ly/VSMbk
This webinar presents case studies for several client engagements that involved value stream mapping. For each case, you'll learn:
• What the driver was for value stream improvement.
• What the planning process consisted of.
• The discoveries and challenges that surfaced—and the shifts that occurred—during the 3-day activity.
• Transformation results.
During the webinar, Karen also answers participant questions about facilitation, transformation plan ownership, team composition, going to the Gemba, and collecting data that's not easily measured.
This short document features 5 photos credited to Désirée Keller and encourages the reader to get started creating their own Haiku Deck presentation on SlideShare. The repeated photo credit and call to action suggest this is promoting the ability to easily make photo-based presentations on the Haiku Deck and SlideShare platforms.
Desiree Butler is an accomplished customer service professional with over 10 years of experience in retail management and visual merchandising. She has a background in visual merchandising and was a manager for Zara in Philadelphia from 2011 to 2014. Prior to that, she was a visual merchandiser for Zara from 2008 to 2011. She has strong communication, problem solving, and relationship building skills. Her resume emphasizes her experience in customer service, visual merchandising, and management.
For my AS Media Evaluation Question 5: How did you attract/address your audience?
With this slide, I explain the many features I created and the steps I made to create a relationship with my audience.
Suchindra Samavedam has over 9 years of experience in software testing, including 5+ years as a test manager. He has worked on projects in various domains including retail banking, automobiles, life sciences, products, and insurance. As a test manager, he has led teams of up to 36 people and has been responsible for all test management activities including test planning, execution, and reporting. He has experience with agile methodologies, test automation using tools like Selenium and RFT, performance testing using LoadRunner and VSTS, and accessibility, security, and browser compatibility testing. He is P4 certified and has a Bachelor's degree in Electronics and Communications Engineering.
Global Metal Solutions provides precision machining services and components sourced from suppliers in the European Union. They have over 45 years of combined experience in metals manufacturing and engineering. Their suppliers use state-of-the-art CNC machines and are certified to quality standards like ISO 9001. Global Metal Solutions can offer services like deep hole drilling, 5-axis machining, and precision milling and turning to tolerances required by industries like oil and gas, automotive, and medical.
Our team worked with teenagers aged 13-17 at the New Community After School program to discuss important health and social issues. We focused on nutrition, drugs, relationships, and preparing for college. For nutrition, we incorporated healthy cooking lessons and discussed the consequences of poor diets. When discussing drugs, we aimed to clarify misconceptions about marijuana and encourage candid discussion. We also addressed alcohol use through interactive games to provide facts while relating to the teens' experiences. To prepare for college, we highlighted the financial benefits and dispelled common myths, then reviewed the application process. Throughout, we strived to engage the teens through flexible discussions and activities tailored to their backgrounds.
The document describes ZigBee smart LED lighting products from XINGHUO LED TECH LIMITED. It discusses the advantages of the ZigBee system for controlling LED lights over other systems like TRIAC, 0/1-10V, DALI and DMX. The ZigBee system allows controlling lights independently via a mobile app for settings like on/off, brightness, color and scheduling. It then provides details on their single color, CCT adjustable, RGB and RGBW light series along with specifications and warranty information.
This short document promotes creating presentations using Haiku Deck on SlideShare. It encourages the reader to get started making their own Haiku Deck presentation by providing a button to click to begin the process. The document is advertising the ability to easily create presentations on SlideShare using Haiku Deck.
Xbox is a video game brand created by Microsoft in 2001 that has released three consoles - the original Xbox, Xbox 360, and Xbox One. It competes with Sony and Nintendo in the video game market and connects players worldwide through its Xbox Live online service, allowing friends to play games and share experiences across consoles using Xbox controllers.
This document summarizes the agenda and instructions for a resume tutorial session. It provides feedback on resume formatting and content, highlighting common errors to avoid. Students are instructed to peer review resumes based on the provided criteria, such as ensuring consistent formatting, using accomplishment statements, and showcasing personality in the interests section. Students are given action items to improve their resumes, including a due date to submit drafts and attending additional career support sessions.
This document discusses engagement and wedding rings from various luxury jewelers. It provides descriptions of rings from brands like Hans D. Krieger, Chaumet, Tiffany & Co., Graff, Dior, Lazare Diamonds, and La Splendour. The rings featured incorporate diamonds in cuts like princess, marquise, cushion, and pear and are made with precious metals like white gold and rose gold. Many of the rings discussed are designed to be passed down as heirlooms from generation to generation.
Examen senescyt 2014 enes snna pdf - modelo pruebaDanilo Lapo
Este documento presenta un examen de aptitud verbal que contiene preguntas sobre el significado de palabras, relaciones entre palabras y completar oraciones. Las preguntas incluyen seleccionar sinónimos, antónimos, relaciones similares y completar oraciones con pares de palabras que den sentido. El examen contiene secciones de comprensión lectora y razonamiento numérico.
Application of Lean Manufacturing tools in Garments Industries Nasif Chowdhury
This presentation summarizes the application of lean manufacturing tools in the garment industry. It introduces lean manufacturing and some key lean tools such as value stream mapping (VSM), Just-in-Time (JIT), and 5S. VSM is discussed in more detail, including its benefits and four-stage implementation process. An example VSM analysis of a garment production line found large inventories, low value-added time, and lack of synchronization between processes. The conclusion is that VSM can help identify waste and opportunities for process improvement.
The document discusses value stream mapping (VSM) which focuses on maximizing overall flow across the entire value chain. It provides an overview of VSM including why, what, when and who is involved. The document outlines key aspects of VSM including identifying value-added versus non-value added activities, defining process boundaries and metrics, mapping current and future states, and developing implementation plans and targets. The goal of VSM is to identify and eliminate waste to improve processes and flow through visualization.
This document outlines techniques for process analysis and improvement. It defines key process terminology and describes how to create a process flow diagram. The document provides an example of analyzing a scooter assembly process, including calculating activity times, capacity, cycle time, and worker utilization. It demonstrates how line balancing can increase process capacity and efficiency by reallocating tasks between workers.
This document discusses using value stream mapping (VSM) to improve the processes of a company called TKM. VSM is used to identify waste and non-value-added activities in order to reduce lead times and inventory levels. The author outlines conducting a study of TKM's current processes by creating a current state map, then developing a future state map to eliminate waste. The goal is to improve productivity, efficiency, and reduce problems related to materials handling and production instability. Preparing current and future state maps using VSM techniques could help TKM achieve desired outcomes like minimum inventory, reduced lead times, and effective production.
The document discusses the history and concepts of lean manufacturing. It originated from Henry Ford's mass production system and was further developed by Japanese engineers like Ohno at Toyota. Lean aims to reduce waste and non-value added activities in production. It identifies seven types of waste like overproduction, waiting, defects. The document also outlines various lean tools used in manufacturing like just-in-time, 5S, standardized work, visual management and value stream mapping to reduce waste and optimize flow. It discusses how lean principles align with FDA's process analytical technology initiative to build quality into pharmaceutical manufacturing processes.
The document provides an overview of value stream mapping (VSM) process. It discusses defining the current state and future state maps which involve mapping the material and information flows, identifying value-added and non-value added activities, calculating metrics like cycle time and takt time, and developing an implementation plan to eliminate waste and create flow. The future state aims to optimize processes, improve flow, implement pull systems, and achieve continuous improvement through periodic reviews.
Froehling Value Stream Mapping G2 2008 Final Versionhfroehling1
The document discusses value stream mapping as a tool for reducing defects and improving efficiency in anatomic pathology processes. It defines key terms like value, value stream, current state map, and future state map. The objectives of value stream mapping are outlined as demonstrating how lean principles from automotive can reduce defects and increase value in pathology, and how to develop a value stream map to identify opportunities in pathology. Guidelines are provided for mapping material and information flow, relevant data to collect, and developing current and future state maps to optimize costs, cycle times and quality.
FDA ASQ presentation metrics April 2012Doug Bryson
This document discusses metrics and how they can drive both positive and negative behaviors if not implemented properly. It provides examples of good metrics that are fact-based, objective, and focus attention on key goals like customer satisfaction and regulatory compliance. Good metrics also reflect both internal and external factors. The document outlines characteristics of effective metrics and provides examples for regulatory purposes and quality improvement. It emphasizes the importance of having metrics that are close to the problem source and drive accountability.
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry [irjet-v4 ...PERUMALSAMY M
Manufacturing lead time is the time required to produce product from its raw materials to final product.A company has to fulfill its customer needs to sustain in this competitive world. Lean has served the manufacturing sector with speed and quality. This project aims at lead time reduction in pump manufacturing company. Value Stream Map(VSM) served as an initiative for identifying bottlenecks process and waste in the manufacturing line; current state map is drawn by the observation made on the shop floor. The takt time is calculated for the demand to find out the bottleneck operations. After identifying the bottleneck operations line balancing is done. The Work In Process (WIP) inventory is reduced by balancing the workstation. Future state map is developed in the perspective of reduction of lead time and to match the takt time with bottleneck process. After line balancing implementation, the lead time for assembly of the SWJ pump is reduced 32 percent and work in process inventory is reduced 25 percent.
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump IndustryIRJET Journal
This document discusses reducing manufacturing lead time in a pump manufacturing company through lean manufacturing techniques. It begins with an introduction to lean manufacturing and value stream mapping. A current state value stream map is created to identify bottlenecks and waste in the production process. A time study is conducted to calculate takt time. Line balancing is then performed to match process times to takt time and reduce work in process inventory. The key findings are that after implementing line balancing, the lead time for pump assembly was reduced by 32% and work in process inventory was reduced by 25%.
CSA 2010 introduces a new Safety Measurement System (SMS) that assesses carriers' safety performance based on their violations in 7 Behavior Analysis and Safety Improvement Categories (BASICs) over the past 24 months, and identifies carriers for interventions based on their BASIC percentiles compared to similar carriers. The SMS aims to improve FMCSA's ability to identify safety problems and employ a range of interventions rather than just compliance reviews. Carriers can monitor their own data and address violations to improve their BASIC percentiles over time and avoid interventions.
Lean is a set of practices that aim to eliminate waste and optimize efficiency. It was originally developed for manufacturing but can also be applied to services. The goals of Lean are to identify and remove non-value adding activities, improve workflow by responding to customer demand, and do more with less. Key aspects of Lean include continuous improvement, reducing inventory levels, minimizing defects and wait times, and balancing workload across processes. Implementation involves analyzing value streams, addressing bottlenecks, and using tools like kanban systems, work cell layouts, and standardized processes to smooth production flow.
This summary provides an overview of key concepts from the document in 3 sentences:
The document discusses the concept of value and value streams in manufacturing. It defines value as something that provides benefit to customers at the right time and price. Various types of waste are identified such as overproduction, inventory, transportation, and motion, which do not add value from the customer perspective. Standard work and time observation studies are presented as lean tools to identify non-value added activities and improve process flow.
The lean team assessed the status of lean strategy implementation in an assembly unit of a company that specializes in low and medium voltage switchgear products. They formed a lean implementation team and defined key performance indicators like processing time. The existing assembly process was mapped and current performance was measured using Continuous Performance Measurement. Major wastes identified included long walk times, improper layout, and lack of tools at workstations. The lean tools implemented included redesigning the layout to reduce walking, separating tasks among operators to balance work, and providing necessary tools and parts at each station. After implementation, non-value added time decreased by 10 minutes, efficiency increased by 18%, and effectiveness increased by 22%, showing the methodology effectively improved operational performance.
This says about the basic concepts pertaining to Process Mapping and Value Stream Mapping , as an initiative towards Lean implemntation in Industrial environment.
This document discusses lean principles and their application in healthcare. It provides background on Toyota and defines lean as eliminating waste from the customer's perspective. Key lean concepts are presented, like the Toyota Production System's four pillars. Examples show lean improving productivity, quality and throughput in healthcare. Various lean tools are explained for analyzing and improving processes, like value stream mapping, standard work, and performance metrics. The document concludes by outlining Toyota's 14 principles for a lean development process in healthcare.
Lean is a philosophy and approach to process improvement based on Toyota's production system. It focuses on eliminating waste to improve flow and customer value. Key lean principles include identifying the value stream, continuously improving processes, and respecting people. In healthcare, lean aims to streamline clinical pathways and remove inefficiencies that get in the way of patient care. Initial steps involve mapping current processes and identifying opportunities to reduce waste, variability, and handoffs through small tests of change.
This document summarizes a student's synopsis for a project aimed at reducing cycle times in a cable assembly line using lean tools. The student provides background on lean manufacturing principles and goals of eliminating waste. Seven main types of waste are defined: overproduction, waiting, transportation, overprocessing, inventory, motion, and defects. Cycle time is described as the time between production units or the time a unit spends at each process step. The student introduces the concept of value stream mapping to identify non-value-added activities for elimination in order to synchronize process cycle times with customer demand, or takt time, through continuous improvement efforts.
This document describes implementing Value Stream Mapping (VSM) to improve product development processes at three GM engineering centers in South America. It outlines the VSM process, including scoping the project, mapping the current state, designing a future state, and planning implementation. As an example, the document describes a VSM workshop conducted on the "product engineering" value stream to standardize processes, reduce times, and increase effectiveness from 30% to 90%.
The document discusses key concepts in operation management. It defines operation management as overseeing and controlling production processes to design and improve operations. It identifies dimensions of performance like time, quality, cost and variety that are important for measuring performance and defining business strategy. Operation management can help organizations gain competitive advantages through cost leadership or differentiation. It can also help make trade-offs, overcome inefficiencies, and evaluate new ideas or technologies. The document outlines various operation management tools and concepts like process analysis, productivity measurement, inventory management, and quality control.
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2. AGENDA
What is value
Value added v/s non-value added
Value stream & VSM
VSM symbols & measures
VSM to identify waste
Current & future state
VSM in manufacture industry
2
3. WHAT IS VALUE ?
A capacity provided to a customer
- of the highest quality ,
- at the right time ,
-at an appropriate price,
as defined by the customer.
“Value” is what the customer is willing to pay for .
Stream: Sequential flow of activity .
3
4. VALUE ADDED V/S NON- VALUE ADDED
Value-Added
Creation of a competitive advantage by bundling,
combining, or packaging features and benefits that
result in greater customer acceptance.
Non-Value Added
Any activity that consumes time and/or resources & doesn’t add value to the
service or product. These activities should be simplified, reduced, integrated
or eliminated.
Necessary - Legal / regulatory requirements.
Unnecessary - Waiting, unnecessary processing,
errors/defects, motion (people), transportation
(product), underutilized people, Inventory.
4
5. VALUE ADDED V/S NON- VALUE ADDED
5
Our first goal is to identifying
wastes
6. TIPS FOR IDENTIFYING WASTE
Visual work place organization
VSM
Kaizen event
Human Resources development
Why VSM ?
Helps us see to where value is created, and where waste exists 6
7. VALUE STREAM V/S NON VSM
Value stream
Value stream mapping
VSM is a hands-on process to create a graphical
representation of the process, material and information flow
within a value stream.
Symbol uses known as “The langue of lean” 7
11. VSM TO IDENTIFY WASTE
What is waste in the context of organization?
Overproduction,waiting,motion,transportation,inventory,defects,over-
processing,intelect
Draw current state VSM
11
12. VSM TO IDENTIFY WASTE
Pareto analysis of wastes
The wastes that are found in current state mapping are ranked in terms of time to find
out the leading waste.
Total waste time = Total non-value adding time
= 4534.11 min
The factors and their percentages contributing this non value adding time are given
below,
Queuing by inventory: 4200 min (92.63%)
Waiting time: 283.58 min (6.25%)
Transportation time: 34.91 min (0.77%)
Excessive motion: 15.62 min (0.35%)
From the above information a Pareto chart has been drawn to visualise the significance
level of those waste
Source: International Journal of Engineering Research and General Science Volume 3, Issue 2, March-April, 2015
ISSN 2091-2730
12
14. FINDINGS OF 5 WHY ANALYSIS
14
Bottleneck analysis:
The bottleneck analysis is done to find out the bottleneck point and eventually improve
the condition. To find out if there is any bottleneck in the line Takt time is calculated and
then compared with the cycle time. If the Takt time is less than the cycle time then it’ll be
clear that, the production line suffers with bottleneck problem.