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UNDERGROUND MINE DESIGN AND SCHEDULING –
INFORMATION TECHNOLOGY IN MINE PLANNING
D.L.R Prasad1
, P. Srinivas2
, B. Sambasivarao3
INTRODUCTION:
Coal reserves amenable to surface mining are depleting fast at not only in
Singareni Collieries but also in all over the world due to the rapid coal demand. The
environmentally sensitive issues are also forcing to accelerate underground coal
production by meticulous planning using modern technologies.
Advancement in the information technology is of greater use to fulfill the
objectives and mining is no exception. Mining information systems have emerged
encompassing all aspects of mine planning. Real time analysis of mine data is now
possible to administer the mine effectively. The Singareni Collieries is a step ahead in
mine planning using MINEX software and prepared a project on ‘underground mine
design & scheduling’ successfully for the first time in INDIA.
Minex is an integrated modular software including survey, deposit evaluation, mine
planning and design, production scheduling and equipment simulation. The user has
the flexibility to select modules viz. Horizon, Apollo, Orion and Eclipse as per
requirement.
FEATURES:
Generation of Borehole database
Generation of reliable Geomodel
3D visualization of seam horizons/faults
Generation of Seam Reserves Database
Open Pit Design and Scheduling
Design of Haul roads, Earth works and Spoil dumps
Underground mine Design and Advanced Interactive Scheduling
Generation of Mine Reserves Database – panel wise
Production Scheduling by target or equipment
Generation of Plans, Sections, Production Barchart and reports
1. Chief General Manager, 2. Dy. Supdtg. Er, 3. Sr. Survey Officer
The Singareni Collieries Company Limited (A government Company), Kothagudem, Andhra Pradesh., INDIA
Singareni Collieries Page 2 of 26
Fig1. Typical view of Coal seams and Proposed Tunnels/Shaft.
TOPOGRAPHY
IA SEAM
I SEAM
II SEAM
III SEAM
INCLINE INCLINE
Inspection Drift (1 in 5)
Return Air Shaft (6.5m Dia.)
MID & MWD
Tunnels (1 in 5)
Central
Haulage
Drift
Central Coal
Drift (1 in 5)
Singareni Collieries Page 3 of 26
The MINEX – Underground program, Eclipse, provides for detailed underground
mine planning and scheduling of
- Coal or other layered deposits
- Bord (room) and pillar extraction techniques
Advance and retreat longwall extraction techniques
‘Eclipse’ is the state – of – the – art system for the design, resources
computation and scheduling of underground mining for stratified deposits.
Integrating current underground mining practices with advanced interaction
scheduling technique, Eclipse provides cost effective system for rapid evaluation
of long or short term mine plans.
SCOPE:
Prepared the mine designing and advanced interactive scheduling of the
Project for the first time as an attempt to computerize the process of underground
mine planning on Eclipse Module of Minex and to generate development layouts,
production barchart, schedule status plans showing the equipment sequence &
incremental advance etc.
Though there are ten coal seams within the mine boundary, it is proposed
to extract only four seams viz. IA, I, II & III since seams are not persistent and not
amenable for extraction. The targeted production of the project is 2.15
MT/Annum with 6 Road Headers, one set of Longwall Face Machinery and 5
SDLs.
PROJECT DETAILS:
The total area of the Project is 5.1 sq.km. covering 5.3 km. along strike
direction and 1.4 km. along dip direction.
SEAMS:
The block has 10 co-relatable coal seams viz. IB, IA, I, II, IIIB, IIIA, III,
IVA, IV and Index seam in descending order. Out of the total ten coal seams, IB,
IIIB, IIIA, IVA and Index seams are not considered for extraction as the seams
are not persistent and No. IV seam needs detailed exploration.
Singareni Collieries Page 4 of 26
Hence only four seams viz. IA, I, II, and III are considered for extraction.
The gradient of the coal seams varies from 1 in 2.8 to 1 in 3.3. The borehole
density is 10.90, 10.26, 9.65, and 6.48 in IA, I, II and III seams respectively.
Strata/Seam Lithology Thickness
Range (m)
Usual
Thickness
(m)
B A R R E N M E A S U R E S
Strata Grey white sandstone and
Shale/clay
8.25 - 20.90
IB Seam Coal and shaly coal 0.90 – 2.10 1.53
Parting Grey sandstone with shale
And clay bands within coal
Bands
16.45-22.60
IA Seam Coal with thin carbonaceous
Clay/shale band in the middle
1.24 – 2.54 2.02
Parting Grey white sandstone 27.85-33.49
I Seam Coal with shaly coal with occasional
carbonaceous shale band
1.58 –3.44 2.59
Parting Grey white sandstone, shale and
carbonaceous shale bands and a
thin coal band
27.10-38.90
II Seam Coal and shaly coal with
carbonaceous shale and clay at
places
1.41 – 3.60 2.72
Parting Grey white sand stone with
carbonaceous shale bands and thin
coal bands
31.69-42.80
IIIB Seam Coal 0.16 – 1.59 1.15
Parting Grey white sand stone 16.00-32.03
IIIA Seam Coal 0.10 – 1.24 0.80
Parting Grey white sand stone 7.60 –14.20
IIISeam (Top) Coal 0.60 – 1.78
III Seam
(Composite)
Coal 2.00 – 3.90 3.01
Parting Grey white sand stone 12.50-30.19
IVA Seam Coal and shaly coal 0.23 – 2.20 1.10
Parting Grey white sand stone with a thin
coal band
20.90-33.67
IV Seam Coal 0.60 – 2.35 1.40
Parting Grey white sand stone 6.79 –11.75
Index below
IV Seam
Coal 0.1 – 1.90 1.0
Parting Grey white sand stone with thin
coal bands
114.80 –
139.03
T A L C H I R F O R M A T I ON
Singareni Collieries Page 5 of 26
Fig2. Borehole Section
Singareni Collieries Page 6 of 26
FAULTS:
The general attitude of coal measures is WNW – ESE with corresponding
North – North Easterly dips. The block is structurally uniform except for two
number of faults with down throw of 20m to 30m, situated one at rise side of the
block (NW) and the other at dip side of the block (SE).
MODE OF ENTRIES:
A pair of tunnels is proposed from surface to III seam. Second pair of
tunnels will be driven from surface to II seam.
Length (m) *
Sl.
No
Description
Width
(m)
Height
(m) As per
Minex
As per
FR
Gradient
1. Tunnels upto III seam.
a) Manway/Belt
conveyor
b) Haulage/Material
transport
4.2
4.2
3.0
3.4
234.704
226.198
170.00
170.00
2. Tunnels upto II seam
a) Manway/Manriding
b) Main Incline
4.2
4.2
3.0
3.4
221.145
232.961
178.00
179.00
1 in 5
for
all
Tunnels
* Tunnel lengths differ from FR due to difference in incrop position between
geomodel and the GR manually prepared.
AIR SHAFT:
The return airshaft with 6.5m dia connecting all the seams is located
adjacent to the trunk roadways.
APPROACH TO SEAMS:
It is planned to connect III seam with other workable seams by driving
Central Haulage Drift, Central Coal Drift and Inspection Drift. The Central
Haulage Drift will be haulage connection to all seams from III seams. Coal will be
evacuated from all seams to III seam via Central Coal Drift. Inspection Drift
serves as an inspection route from one seam to other and also as a Manway.
Singareni Collieries Page 7 of 26
DIMENSIONS OF THE DRIFTS:
Length(m)S.No. Description Width
(m)
Height
(m) As per
Minex
As per FR
Gradient
1. Central Haulage
Drift
4.5 3.4 739.843 726.00 Level
2. Central Coal Drift 4.5 3.0 377.603 357.00 1 in 5
3. Inspection Drift 4.5 3.0 355.189 357.00 1 in 5
Depth, Thickness and Grade of Coal Seams;
Depth (m) Average UHV
(Inband)
K.Cal/Kg & Grade
S.No. Seam
Min. Max.
Thickness of
Extraction(m)
As per
Minex
As per FR
1. IA 35.81 338.74 2.0 5128 - C 3825 - E
2. I 43.14 369.70 2.5 3074 - F 3008 - F
3. II 35.45 403.80 2.5 3115 - F 3016 - F
4. III 19.89 464.62 3.0 5919 - B 5988 - B
METHOD OF WORK:
Longwall retreating with caving is chosen as principle method of mining in
all the above seams. The lengths of the panels vary from 2 km to 3 km and width
is 250 m.
TRUNK ROADWAYS:
Development of trunk roadways with Road Headers are planned in an
apparent dip at a gradient of 1 in 5 for operational convenience of belt conveyor
system and to have maximum length of longwall panels on either side.
A total of 4 trunk roadways are planned in each seam to cater to coal
conveyance, haulage and return airways. The dimensions of trunk roadways are
3.0m height x 4.5m width. The inter-connections between the trunk roadways will
be by conventional blasting and loading by Side Dump Loaders.
Singareni Collieries Page 8 of 26
DIMENSIONS OF TRUNK ROADWAYS:
Seam Width (m) Height (m) Gradient
All Seams 4.5 3.0 * 1 in 5 (approx)
* Trunk roadways in all the seams are proposed to develop at 3.0m height.
Where the seam thickness is less than 3.0m, it is proposed to extract the
roof/floor rock (dilution) to maintain the required height.
GATE ROADWAYS:
A pair of gate roadways with interconnections will be driven by two Road
Headers and one Side Dump Loader. The inter-connections at 100m interval
between the gate roadways will be by conventional blasting and loading by Side
Dump Loaders.
DIMENSIONS OF GATE ROADWAYS:
S.No. Seam Width (m) Height (m) Gradient
1. IA Seam 4.2 2.0
2. I & II Seams 4.2 2.5
3. III Seam 4.2 3.0
1 in 30
to
1 in 60
* Where the seam thickness is less than specified height of extraction (as given
in the above table), it is proposed to extract the roof/floor rock (dilution) to
maintain the required height.
Singareni Collieries Page 9 of 26
PRODUCTION PARAMETERS:
The following parameters are for the calculation of production from
different technologies.
Seam Technology Width Height Grade Sp.Gravity
SDL 4.2 2.0 C 1.53
RH(Trunks) 4.2 2.0 C 1.53
TG 4.2 2.0 C 1.53
MG 4.2 2.0 C 1.53
Seam IA
LW 250 2.0 C 1.53
SDL 4.2 2.5 F 1.66
RH(Trunks) 4.2 3.0 F 1.66
TG 4.2 2.5 F 1.66
MG 4.2 2.5 F 1.66
Seam I
LW 250 2.5 F 1.66
SDL 4.2 2.5 F 1.65
RH(Trunks) 4.2 3.0 F 1.65
TG 4.2 2.5 F 1.65
MG 4.2 2.5 F 1.65
Seam II
LW 250 2.5 F 1.65
SDL 4.2 3.0 B 1.45
RH(Trunks) 4.2 3.0 B 1.45
TG 4.2 3.0 B 1.45
MG 4.2 3.0 B 1.45
Seam III
LW 250 3.0 B 1.45
Note: i) TG – Tail Gate, MG – Main Gate, LW – Longwall, RH – Road Headers,
SDL – Side Dump Loader.
ii) Width of Face Rise is 7m for all the Longwall panels.
Singareni Collieries Page 10 of 26
PRODUCTION CAPACITY OF SIDE DUMP LOADER:
The interconnections between trunk and gate roadways will be done by
Side Dump Loader at a production of about 0.40 LT per year per SDL, in all the
seams.
PRODUCTION CAPACITY OF ROAD HEADER:
The trunk and gate roadways are proposed to be driven by Road Headers.
An average rate of 6m/day/RH in coal and 3m/day/RH in hard rock / Face Rise
drivages of Longwall panels is considered. Accordingly the production from gate
roadways of different seams varies depending on their seam thickness and
specific gravity and extent of roof/floor rock (dilution) proposed to be extracted to
maintain the required height of extraction.
PRODUCTION CAPACITY OF THE LONGWALL:
Production from Longwall Face is a function of face length, height of
extraction, depth of cut, cutting speed and density of coal.
Production per day = Face length x Ht.of Extn x Sp.Gr. x effective web x
No. of cuts/day
An advance of 6.4m of longwall face is envisaged per day (8 No. of cuts
and 0.8m web/cut). Accordingly the production from Longwall faces of different
seams varies depending on their seam thickness, specific gravity and the size of
the panel.
Singareni Collieries Page 11 of 26
UNDERGROUND MINE DESIGN:
Eclipse module allows access to geological grids, underground mine
design, evaluation of reserves and quick evaluation of schedules.
The design of an underground coal mine with Eclipse is as follows:
i) Define panel configurations:
The number of entries widths, spacing, cross-cut spacing and
widths, cut – through angles and / or offsets are defined.
ii) Define work types:
Define working heights
Permitted mining activities (Dev, Pill, LW etc)
Productivity / Recovery factor
Start and / or end delays
Precedence (mining logic) type
iii) Input of Centre lines:
Each Centre line is given a panel name, a panel type and a working
type
iv) Panel Boundaries:
Panels with Centre lines have their boundaries automatically
created or can also be manually created by selecting panel bound.
v) Splitting panels:
This procedure allows the setup of logical mining units which allows
a choice for two or more equipment items to be allocated where a
branching panel comes off a primary panel.
vi) Generation of pillars:
Optional. Generated from panel configuration.
Pillars can be edited.
Singareni Collieries Page 12 of 26
Fig3. Typical view of Underground mine design
TOPOGRAPHY
Return Air Shaft
Main Incline & Manway Tunnels
Inspection Drift
IA SEAM Floor
III SEAM Floor
Singareni Collieries Page 13 of 26
GENERATION OF PANEL RESERVES AND REPORTING:
Once the design has been created the reserves can be built and
saved in the mine reserves database. Reserves are calculated by using the
panels contained within a pit plus the relevant seam thickness grids. The
reserves generated use the maximum and minimum working heights, the seam
thickness grids and the default seam density to derive panel tonnages.
DETAILED PANEL RESERVES (SAMPLE)
Reserves in Gate Roadways (at an interval of 20m):
________________________________________________________
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel : TOPLN Start Chainage: 90.95 - 112.00
--------------------------------------------------------
III 3.00 0 357 0 1.44 6149.2
--------------------------------------------------------
Totals 3.00 0 357 0 1.44 6149.2
--------------------------------------------------------
-------------------BREAK--------------------------------
--------------------------------------------------------
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel : TOPLN End Chainage: 1170.00 - 1189.45
--------------------------------------------------------
III 2.13 0 257 0 1.45 5458.1
DIL 0.87 0 161 0 2.25 0.00
--------------------------------------------------------
Totals 3.00 0 418 0 1.68 3352.0
--------------------------------------------------------
--------------------------------------------------------
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel Summary : TOPLN
--------------------------------------------------------
III 2.89 0 18873 0 1.46 5570.5
*DIL 0.73 0 1352 0 2.25 0.00
*DIL : Dilution
Reserves in Long Wall panel (at an interval of 20m):
________________________________________________________
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel : LW1 Start Chainage: 468.25 - 490.00
Singareni Collieries Page 14 of 26
--------------------------------------------------------
III 3.00 23796 0 0 1.45 5888.5
--------------------------------------------------------
Totals 3.00 23796 0 0 1.45 5888.5
--------------------------------------------------------
-------------------BREAK--------------------------------
--------------------------------------------------------
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel : LW1 End Chainage: 2580.00 - 2599.26
--------------------------------------------------------
III 3.00 20980 0 0 1.45 5988.0
--------------------------------------------------------
Totals 3.00 20980 0 0 1.45 5988.0
--------------------------------------------------------
--------------------------------------------------------
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel Summary : LW1
--------------------------------------------------------
III 2.88 2227433 0 0 1.45 5863.0
________________________________________________________
Reserves in Bord & Pillar panels (at an interval of 20m):
_________________________________________________________
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel : BPS1 Start Chainage: 0.00 - 20.00
--------------------------------------------------------
III 3.00 0 721 5925 1.45 5967.1
--------------------------------------------------------
Totals 3.00 0 721 5925 1.45 5967.1
--------------------------------------------------------
-------------------BREAK--------------------------------
--------------------------------------------------------
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel : BPS1 End Chainage: 1014.00 - 1032.86
--------------------------------------------------------
III 2.91 0 5550 344 1.45 5988.0
--------------------------------------------------------
Totals 2.91 0 5550 344 1.45 5988.0
--------------------------------------------------------
Singareni Collieries Page 15 of 26
--------------------------------------------------------
Seams Thick Longwall Develop. Pillar SG UHV
--------------------------------------------------------
Panel Summary : BPS1
--------------------------------------------------------
III 2.93 0 63056 268279 1.45 5997.4
________________________________________________________
SUMMARY OF RESERVES FOR DESIGNED PANELS
(Fig. in Tonnes)
DEVSeam
No COAL Dilution
LW PILL
TOTAL
(COAL)
IA 587871 90842 4604459 2081562 7273892
I 851603 43855 7558922 3102431 11512956
II 1134142 49856 8229463 4239818 13603423
III 1425960 98492 11166126 5037092 17629178
TOTAL 3999576 283045 31558970 14460903 50019449
DETAILED INTERACTIVE SCHEDULING AND REPORTING:
The ultimate aim of ECLIPSE is to generate schedules to predict future
reserves timing and constraints.
A calendar file is created which controls the number of operational shifts
per day, days per week and the number of years the calendar will stay in effect.
An equipment list is required showing what machinery will operate throughout the
scheduling and their individual productivities.
Activity and Precedence lists are used to control the schedule. The activity
lists all permitted activities for each panel. The precedence list is a summary of
the logical or scheduling links.
After scheduling numerous reports of production, timing and activity,
equipment sequence etc. can be generated, as well as bar charts and coloured
plots shaded by period can be generated.
Singareni Collieries Page 16 of 26
Fig4. Detailed equipment Scheduling
Main Incline & Manway
Tunnels
Inspection Drift
IA SEAM Floor
III SEAM Floor
Longwall Panel
under extraction
Road Header
SDL
Singareni Collieries Page 17 of 26
YEAR-WISE, SEAM-WISE PRODUCTION OF LONGWALL PROJECT
-----------------------------------------------------------------
Seam Equip Scheduled Tonnes Tonnes Tonnes
Name Ident Year Develop Pillar LongWall
-----------------------------------------------------------------
III RH1 1 2682 0 0
III RH3 1 24675 0 0
III RH4 1 23509 0 0
III RH5 1 22433 0 0
III RH6 1 21996 0 0
III SDL1 1 25271 0 0
III SDL2 1 21282 0 0
III SDL3 1 7261 0 0
III SDL4 1 7261 0 0
-----------------------------------------------------------------
III 1 156371 0 0
-----------------------------------------------------------------
=================================================================
YEAR TOTAL 1 156371 0 0
=================================================================
----------------------------BREAK--------------------------------
-----------------------------------------------------------------
Seam Equip Scheduled Tonnes Tonnes Tonnes
Name Ident Year Develop Pillar LongWall
-----------------------------------------------------------------
I RH1 5 38560 0 0
I RH2 5 38567 0 0
I SDL2 5 25556 0 0
-----------------------------------------------------------------
I 5 102683 0 0
-----------------------------------------------------------------
IA LW 5 0 0 132525
IA RH3 5 22947 0 0
IA RH4 5 18930 0 0
IA RH5 5 23025 0 0
IA RH6 5 22161 0 0
IA SDL1 5 7709 0 0
IA SDL3 5 11236 0 0
-----------------------------------------------------------------
IA 5 106007 0 132525
-----------------------------------------------------------------
III LW 5 0 0 1542578
III SDL4 5 40759 0 0
III SDL5 5 40759 0 0
-----------------------------------------------------------------
III 5 81518 0 1542578
-----------------------------------------------------------------
=================================================================
YEAR TOTAL 5 290208 0 1675103
=================================================================
----------------------------BREAK--------------------------------
Singareni Collieries Page 18 of 26
-----------------------------------------------------------------
Seam Equip Scheduled Tonnes Tonnes Tonnes
Name Ident Year Develop Pillar LongWall
-----------------------------------------------------------------
II LW 23 0 0 127438
-----------------------------------------------------------------
II 23 0 0 127438
-----------------------------------------------------------------
III LW 23 0 0 1210748
III SDL2 23 0 21895 0
III SDL5 23 0 21895 0
-----------------------------------------------------------------
III 23 0 43790 1210748
-----------------------------------------------------------------
=================================================================
YEAR TOTAL 23 0 43790 1338185
=================================================================
=================================================================
GRAND TOTALS 23rd
yr 4273091 1413177 31558821
GRAND TOTAL(Coal in M.T) 3.99 1.41 31.56
(excl-dilution)
Total scheduled production (Coal in M.T): 36.96
(37.24 incl. dilution)
PERCENTAGE OF EXTRACTION:
(Coal in M.T)
Seam No Dev LW Pill Total
Panel Reserves 3. 99 31. 56 14.46 50.02
Scheduled production 3.99 31.56 1.41 36.96
%of extraction 100 100 9.75 * 73.89
* Due to Coal left in Pillars of Trunk roadways, panel barriers and 40% of pillar
reserves are considered for depillaring.
UTILISATION OF EQUIPMENT AT 100% AVAILABILITY:
Sl.No Equipment ID Utilisation % Sl.No Equipment ID Utilisation %
1 RH1 32.9 7 SDL1 83.2
2 RH2 31.8 8 SDL2 87.1
3 RH3 74.6 9 SDL3 84.1
4 RH4 73.3 10 SDL4 68.2
5 RH5 75.7 11 SDL5 87.0
6 RH6 74.3 12 LW 78.1
Singareni Collieries Page 19 of 26
SAMPLE REPORT SHOWING THE EQUIPMENT SEQUENCE
ROAD HEADER
Equipment/class RH6 Tonnage 538015 Availability 100.0 Utilisation 74.3
------------------------------------------------------------------------------------------------------
Start Finish Oper Cal Tonnage Prod. Distance Heading
Pit/Seam Panel Act. Date Date Shifts NO. Factor Start Finish Distance
------------------------------------------------------------------------------------------------------
1-III 1DS_A DEV 24-APR-06 12:28 25-NOV-06 19:52 540.9 1 21330 1.00 6.5 1088.3 1082
1-III TG2 DEV 25-DEC-06 00:00 30-JUL-08 06:14 1461.9 1 55882 1.00 154.3 3078.1 2924
1-IA TG2-IA DEV 27-AUG-08 00:00 19-MAR-10 22:49 1425.0 1 37888 1.00 154.5 3004.5 2850
1-IA MG3 DEV 19-APR-10 00:00 19-NOV-11 06:13 1464.9 1 39015 1.00 154.5 3084.2 2930
1-IA FD3 DEV 19-NOV-11 06:13 18-FEB-12 12:35 228.7 1 5381 0.50 22.1 250.8 229
1-I TG3 DEV 18-MAR-12 00:00 21-DEC-13 10:59 1609.3 1 57004 1.00 154.4 3373.0 3219
1-I MG4 DEV 22-JAN-14 04:45 04-DEC-14 01:26 794.4 1 29186 1.00 154.3 1743.2 1589
1-I FD4 DEV 04-DEC-14 01:26 02-APR-15 09:37 295.0 1 7553 0.50 0.0 295.0 295
1-II MG2 DEV 03-MAY-15 00:00 19-JAN-17 10:20 1576.2 1 55653 1.00 154.5 3306.9 3152
1-II FD2 DEV 04-FEB-17 00:00 15-MAY-17 14:33 250.9 1 7038 0.50 22.0 272.9 251
1-II DNGL DEV 15-JUN-17 00:00 21-MAR-18 22:20 701.9 1 23757 1.00 154.4 1558.1 1404
1-III MG3 DEV 21-APR-18 00:00 28-NOV-19 06:12 1464.9 1 54336 1.00 154.5 3084.2 2930
1-III FD3 DEV 28-NOV-19 06:12 06-MAR-20 21:09 250.8 1 7654 0.50 22.1 272.9 251
1-IA TOPLN DEV 06-APR-20 00:00 21-DEC-20 21:27 653.7 1 16913 1.00 91.2 1398.7 1307
1-IA TG6 DEV 21-JAN-21 00:00 04-DEC-21 04:41 798.6 1 19979 1.00 91.3 1688.5 1597
1-I TG5 DEV 03-JAN-22 22:03 24-AUG-22 21:18 587.9 1 20494 1.00 91.0 1266.8 1176
1-II TOPLN DEV 24-SEP-22 00:00 03-MAY-23 02:28 549.2 1 18417 1.00 91.0 1189.5 1098
1-III TG6 DEV 03-JUN-23 00:00 17-APR-24 04:41 798.6 1 30266 1.00 91.3 1688.5 1597
------------------------------------------------------------------------------------------------------
Singareni Collieries Page 20 of 26
LONGWALL
Equipment/class LW Tonnage 32769726 Availability 100.0 Utilisation 78.1
------------------------------------------------------------------------------------------------------
Start Finish Oper Cal Tonnage Prod. Distance Heading
Pit/Seam Panel Act. Date Date Shifts NO. Factor Start Finish Distance
------------------------------------------------------------------------------------------------------
1-III LW1 LW 31-AUG-09 22:59 04-OCT-10 22:30 998.9 1 2227431 1.00 2599.3 468.3
1-IA LW2-IA LW 03-NOV-10 22:30 29-FEB-12 20:19 1214.6 1 1029835 1.00 2864.8 273.6
1-IA LW3 LW 30-MAR-12 20:15 21-SEP-13 05:45 1354.2 1 2121665 1.00 3222.9 333.9
1-IA LW4 LW 23-OCT-13 05:44 28-JUN-14 05:11 623.9 1 898012 1.00 1667.3 336.3
1-I LW2 LW 28-JUL-14 05:11 26-NOV-15 02:25 1214.5 1 2076358 1.00 2898.0 307.0
1-I LW3 LW 25-DEC-15 02:22 16-JUN-17 11:52 1354.3 1 2930484 1.00 3221.9 332.9
1-I LW4 LW 15-JUL-17 11:52 16-APR-18 21:47 685.3 1 1370418 1.00 1798.2 336.1
1-II LW2 LW 16-MAY-18 21:46 12-SEP-19 18:59 1214.5 1 2527424 1.00 2927.3 336.3
1-II LW3 LW 14-OCT-19 18:59 08-APR-21 04:29 1354.3 1 2945855 1.00 3221.9 332.9
1-II LW4 LW 08-MAY-21 04:29 17-FEB-22 14:58 721.4 1 1590912 1.00 1875.1 336.1
1-III LW2 LW 18-MAR-22 14:57 13-JUL-23 12:11 1214.5 1 2775727 1.00 2927.3 336.3
1-III LW3 LW 11-AUG-23 12:11 03-FEB-25 21:41 1354.2 1 3024243 1.00 3221.9 332.9
1-III LW4 LW 05-MAR-25 21:41 31-JAN-26 10:30 832.5 1 1927940 1.00 2112.1 336.1
1-IA LW5 LW 03-MAR-26 10:30 28-SEP-26 22:29 529.7 1 554921 1.00 1505.2 375.3
1-I LW5 LW 29-OCT-26 22:29 31-MAY-27 12:28 529.7 1 1181619 1.00 1442.9 313.0
1-II LW5 LW 29-JUN-27 12:28 25-JAN-28 02:26 529.7 1 1165233 1.00 1442.9 313.0
1-III LW5 LW 24-FEB-28 02:24 19-SEP-28 14:23 529.7 1 1210748 1.00 1442.9 313.0
-------------------------------------------------------------------------------------------------------------------------------------
Singareni Collieries Page 21 of 26
PRODUCTION PHASING:
With the commissioning of Longwall Equipment in 4th
year, all the
production equipment proposed in the project will be put into operation. The year-
wise build up of production is as shown below.
YEARLY PRODUCTION:
YEAR Production
(in Lakh
tones)
YEAR Production
(in Lakh
tones)
1 1.56 13 19.76
2 3.08 14 21.06
3 3.06 15 22.22
4 9.87 16 21.11
5 19.65 17 22.01
6 10.44 18 21.45
7 15.60 19 22.76
8 15.74 20 21.14
9 16.51 21 12.42
10 17.37 22 19.57
11 22.54 23 13.81
12 19.43 TOTAL 372.4
PLOTTING OF MINE DESIGN LAYOUTS AND GENERATION OF BAR
CHARTS FOR DETAILED INTERACTIVE SCHEDULING:
After producing a mine design layout, it is possible to plot the same at a
specified scale and can be exported as Autocad dxf files.
Detailed Barchart showing activities and associated progress on each
equipment item can be plotted and can be exported as Autocad dxf files.
Once a schedule has been created, status plans can be generated which
show equipment sequence and incremental advance based on time periods.
The equipment sequence plan will display which piece of equipment mined
specific areas.
Singareni Collieries Page 22 of 26
N
DEPARTMENT OF PROJECT PLANNING
THE SINGARENI COLLIERIES COMPANY LTD.
PLATE No.
(A GOVERNMENT COMPANY)
DEVELOPMENT PLAN
III SEAM
Date:R.F :
LONGWALL PROJECT
(MINEX OUTPUT)
EN
O
NO
E
NOISSIM
OISV IENO
Y.
LIMAF
CS CL
N.
Fig5. Development plan showing the Seam Floor Contours and Iso-Chores
Singareni Collieries Page 23 of 26
DETAILED BARCHART (SAMPLE) :
Singareni Collieries Page 24 of 26
Fig6. Schedule Status plan showing the yearly incremental advance
Singareni Collieries Page 25 of 26
Fig7. Schedule Status plan showing the Equipment Sequence
Singareni Collieries Page 26 of 26
SUMMARY AND CONCLUSION:
It is found that the ‘Eclipse’ module of Minex software is more useful for
underground mine planning.
Panel reserves can be split up into number of blocks at user defined
chainage and can be reported from the reserves database. Detailed interactive
scheduling with user defined calendar can be made to ease the scheduling of
mining activities in multiple seams. Reporting of schedule as per users’
requirement like daily / weekly / monthly / yearly production, equipment
sequence, activity timing etc. are very much useful. Detailed Bar Chart and
schedule status plans for equipment sequence & incremental advance are useful
in finalizing the production phasing.
While interactive scheduling, SDLs are engaged during inter-connections
of Gate & Trunk Roadways and depillaring activities in bord & pillar panels for
detailed development/ panel-wise depillaring activities.
The authors have got confidence to generate the desired outputs to meet
the mine planning requirements.
ACKNOWLEDGEMENT:
The Authors are thankful to the management of Singareni for providing the
necessary software, hardware and encouragement in achieving the desired
outputs through Minex Software at Singareni Collieries.
REFERENCES :
‘Getting Started with Eclipse Mine Design & Scheduling’, ECS
International Pty Ltd, Surpac Minex Group, Australia.
Mark Kelly, Surpac Minex Group, Australia, “Training programme on
Eclipse module of Minex Software at Singareni Collieries”.

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Ug mine planning

  • 1. Singareni Collieries Page 1 of 26 UNDERGROUND MINE DESIGN AND SCHEDULING – INFORMATION TECHNOLOGY IN MINE PLANNING D.L.R Prasad1 , P. Srinivas2 , B. Sambasivarao3 INTRODUCTION: Coal reserves amenable to surface mining are depleting fast at not only in Singareni Collieries but also in all over the world due to the rapid coal demand. The environmentally sensitive issues are also forcing to accelerate underground coal production by meticulous planning using modern technologies. Advancement in the information technology is of greater use to fulfill the objectives and mining is no exception. Mining information systems have emerged encompassing all aspects of mine planning. Real time analysis of mine data is now possible to administer the mine effectively. The Singareni Collieries is a step ahead in mine planning using MINEX software and prepared a project on ‘underground mine design & scheduling’ successfully for the first time in INDIA. Minex is an integrated modular software including survey, deposit evaluation, mine planning and design, production scheduling and equipment simulation. The user has the flexibility to select modules viz. Horizon, Apollo, Orion and Eclipse as per requirement. FEATURES: Generation of Borehole database Generation of reliable Geomodel 3D visualization of seam horizons/faults Generation of Seam Reserves Database Open Pit Design and Scheduling Design of Haul roads, Earth works and Spoil dumps Underground mine Design and Advanced Interactive Scheduling Generation of Mine Reserves Database – panel wise Production Scheduling by target or equipment Generation of Plans, Sections, Production Barchart and reports 1. Chief General Manager, 2. Dy. Supdtg. Er, 3. Sr. Survey Officer The Singareni Collieries Company Limited (A government Company), Kothagudem, Andhra Pradesh., INDIA
  • 2. Singareni Collieries Page 2 of 26 Fig1. Typical view of Coal seams and Proposed Tunnels/Shaft. TOPOGRAPHY IA SEAM I SEAM II SEAM III SEAM INCLINE INCLINE Inspection Drift (1 in 5) Return Air Shaft (6.5m Dia.) MID & MWD Tunnels (1 in 5) Central Haulage Drift Central Coal Drift (1 in 5)
  • 3. Singareni Collieries Page 3 of 26 The MINEX – Underground program, Eclipse, provides for detailed underground mine planning and scheduling of - Coal or other layered deposits - Bord (room) and pillar extraction techniques Advance and retreat longwall extraction techniques ‘Eclipse’ is the state – of – the – art system for the design, resources computation and scheduling of underground mining for stratified deposits. Integrating current underground mining practices with advanced interaction scheduling technique, Eclipse provides cost effective system for rapid evaluation of long or short term mine plans. SCOPE: Prepared the mine designing and advanced interactive scheduling of the Project for the first time as an attempt to computerize the process of underground mine planning on Eclipse Module of Minex and to generate development layouts, production barchart, schedule status plans showing the equipment sequence & incremental advance etc. Though there are ten coal seams within the mine boundary, it is proposed to extract only four seams viz. IA, I, II & III since seams are not persistent and not amenable for extraction. The targeted production of the project is 2.15 MT/Annum with 6 Road Headers, one set of Longwall Face Machinery and 5 SDLs. PROJECT DETAILS: The total area of the Project is 5.1 sq.km. covering 5.3 km. along strike direction and 1.4 km. along dip direction. SEAMS: The block has 10 co-relatable coal seams viz. IB, IA, I, II, IIIB, IIIA, III, IVA, IV and Index seam in descending order. Out of the total ten coal seams, IB, IIIB, IIIA, IVA and Index seams are not considered for extraction as the seams are not persistent and No. IV seam needs detailed exploration.
  • 4. Singareni Collieries Page 4 of 26 Hence only four seams viz. IA, I, II, and III are considered for extraction. The gradient of the coal seams varies from 1 in 2.8 to 1 in 3.3. The borehole density is 10.90, 10.26, 9.65, and 6.48 in IA, I, II and III seams respectively. Strata/Seam Lithology Thickness Range (m) Usual Thickness (m) B A R R E N M E A S U R E S Strata Grey white sandstone and Shale/clay 8.25 - 20.90 IB Seam Coal and shaly coal 0.90 – 2.10 1.53 Parting Grey sandstone with shale And clay bands within coal Bands 16.45-22.60 IA Seam Coal with thin carbonaceous Clay/shale band in the middle 1.24 – 2.54 2.02 Parting Grey white sandstone 27.85-33.49 I Seam Coal with shaly coal with occasional carbonaceous shale band 1.58 –3.44 2.59 Parting Grey white sandstone, shale and carbonaceous shale bands and a thin coal band 27.10-38.90 II Seam Coal and shaly coal with carbonaceous shale and clay at places 1.41 – 3.60 2.72 Parting Grey white sand stone with carbonaceous shale bands and thin coal bands 31.69-42.80 IIIB Seam Coal 0.16 – 1.59 1.15 Parting Grey white sand stone 16.00-32.03 IIIA Seam Coal 0.10 – 1.24 0.80 Parting Grey white sand stone 7.60 –14.20 IIISeam (Top) Coal 0.60 – 1.78 III Seam (Composite) Coal 2.00 – 3.90 3.01 Parting Grey white sand stone 12.50-30.19 IVA Seam Coal and shaly coal 0.23 – 2.20 1.10 Parting Grey white sand stone with a thin coal band 20.90-33.67 IV Seam Coal 0.60 – 2.35 1.40 Parting Grey white sand stone 6.79 –11.75 Index below IV Seam Coal 0.1 – 1.90 1.0 Parting Grey white sand stone with thin coal bands 114.80 – 139.03 T A L C H I R F O R M A T I ON
  • 5. Singareni Collieries Page 5 of 26 Fig2. Borehole Section
  • 6. Singareni Collieries Page 6 of 26 FAULTS: The general attitude of coal measures is WNW – ESE with corresponding North – North Easterly dips. The block is structurally uniform except for two number of faults with down throw of 20m to 30m, situated one at rise side of the block (NW) and the other at dip side of the block (SE). MODE OF ENTRIES: A pair of tunnels is proposed from surface to III seam. Second pair of tunnels will be driven from surface to II seam. Length (m) * Sl. No Description Width (m) Height (m) As per Minex As per FR Gradient 1. Tunnels upto III seam. a) Manway/Belt conveyor b) Haulage/Material transport 4.2 4.2 3.0 3.4 234.704 226.198 170.00 170.00 2. Tunnels upto II seam a) Manway/Manriding b) Main Incline 4.2 4.2 3.0 3.4 221.145 232.961 178.00 179.00 1 in 5 for all Tunnels * Tunnel lengths differ from FR due to difference in incrop position between geomodel and the GR manually prepared. AIR SHAFT: The return airshaft with 6.5m dia connecting all the seams is located adjacent to the trunk roadways. APPROACH TO SEAMS: It is planned to connect III seam with other workable seams by driving Central Haulage Drift, Central Coal Drift and Inspection Drift. The Central Haulage Drift will be haulage connection to all seams from III seams. Coal will be evacuated from all seams to III seam via Central Coal Drift. Inspection Drift serves as an inspection route from one seam to other and also as a Manway.
  • 7. Singareni Collieries Page 7 of 26 DIMENSIONS OF THE DRIFTS: Length(m)S.No. Description Width (m) Height (m) As per Minex As per FR Gradient 1. Central Haulage Drift 4.5 3.4 739.843 726.00 Level 2. Central Coal Drift 4.5 3.0 377.603 357.00 1 in 5 3. Inspection Drift 4.5 3.0 355.189 357.00 1 in 5 Depth, Thickness and Grade of Coal Seams; Depth (m) Average UHV (Inband) K.Cal/Kg & Grade S.No. Seam Min. Max. Thickness of Extraction(m) As per Minex As per FR 1. IA 35.81 338.74 2.0 5128 - C 3825 - E 2. I 43.14 369.70 2.5 3074 - F 3008 - F 3. II 35.45 403.80 2.5 3115 - F 3016 - F 4. III 19.89 464.62 3.0 5919 - B 5988 - B METHOD OF WORK: Longwall retreating with caving is chosen as principle method of mining in all the above seams. The lengths of the panels vary from 2 km to 3 km and width is 250 m. TRUNK ROADWAYS: Development of trunk roadways with Road Headers are planned in an apparent dip at a gradient of 1 in 5 for operational convenience of belt conveyor system and to have maximum length of longwall panels on either side. A total of 4 trunk roadways are planned in each seam to cater to coal conveyance, haulage and return airways. The dimensions of trunk roadways are 3.0m height x 4.5m width. The inter-connections between the trunk roadways will be by conventional blasting and loading by Side Dump Loaders.
  • 8. Singareni Collieries Page 8 of 26 DIMENSIONS OF TRUNK ROADWAYS: Seam Width (m) Height (m) Gradient All Seams 4.5 3.0 * 1 in 5 (approx) * Trunk roadways in all the seams are proposed to develop at 3.0m height. Where the seam thickness is less than 3.0m, it is proposed to extract the roof/floor rock (dilution) to maintain the required height. GATE ROADWAYS: A pair of gate roadways with interconnections will be driven by two Road Headers and one Side Dump Loader. The inter-connections at 100m interval between the gate roadways will be by conventional blasting and loading by Side Dump Loaders. DIMENSIONS OF GATE ROADWAYS: S.No. Seam Width (m) Height (m) Gradient 1. IA Seam 4.2 2.0 2. I & II Seams 4.2 2.5 3. III Seam 4.2 3.0 1 in 30 to 1 in 60 * Where the seam thickness is less than specified height of extraction (as given in the above table), it is proposed to extract the roof/floor rock (dilution) to maintain the required height.
  • 9. Singareni Collieries Page 9 of 26 PRODUCTION PARAMETERS: The following parameters are for the calculation of production from different technologies. Seam Technology Width Height Grade Sp.Gravity SDL 4.2 2.0 C 1.53 RH(Trunks) 4.2 2.0 C 1.53 TG 4.2 2.0 C 1.53 MG 4.2 2.0 C 1.53 Seam IA LW 250 2.0 C 1.53 SDL 4.2 2.5 F 1.66 RH(Trunks) 4.2 3.0 F 1.66 TG 4.2 2.5 F 1.66 MG 4.2 2.5 F 1.66 Seam I LW 250 2.5 F 1.66 SDL 4.2 2.5 F 1.65 RH(Trunks) 4.2 3.0 F 1.65 TG 4.2 2.5 F 1.65 MG 4.2 2.5 F 1.65 Seam II LW 250 2.5 F 1.65 SDL 4.2 3.0 B 1.45 RH(Trunks) 4.2 3.0 B 1.45 TG 4.2 3.0 B 1.45 MG 4.2 3.0 B 1.45 Seam III LW 250 3.0 B 1.45 Note: i) TG – Tail Gate, MG – Main Gate, LW – Longwall, RH – Road Headers, SDL – Side Dump Loader. ii) Width of Face Rise is 7m for all the Longwall panels.
  • 10. Singareni Collieries Page 10 of 26 PRODUCTION CAPACITY OF SIDE DUMP LOADER: The interconnections between trunk and gate roadways will be done by Side Dump Loader at a production of about 0.40 LT per year per SDL, in all the seams. PRODUCTION CAPACITY OF ROAD HEADER: The trunk and gate roadways are proposed to be driven by Road Headers. An average rate of 6m/day/RH in coal and 3m/day/RH in hard rock / Face Rise drivages of Longwall panels is considered. Accordingly the production from gate roadways of different seams varies depending on their seam thickness and specific gravity and extent of roof/floor rock (dilution) proposed to be extracted to maintain the required height of extraction. PRODUCTION CAPACITY OF THE LONGWALL: Production from Longwall Face is a function of face length, height of extraction, depth of cut, cutting speed and density of coal. Production per day = Face length x Ht.of Extn x Sp.Gr. x effective web x No. of cuts/day An advance of 6.4m of longwall face is envisaged per day (8 No. of cuts and 0.8m web/cut). Accordingly the production from Longwall faces of different seams varies depending on their seam thickness, specific gravity and the size of the panel.
  • 11. Singareni Collieries Page 11 of 26 UNDERGROUND MINE DESIGN: Eclipse module allows access to geological grids, underground mine design, evaluation of reserves and quick evaluation of schedules. The design of an underground coal mine with Eclipse is as follows: i) Define panel configurations: The number of entries widths, spacing, cross-cut spacing and widths, cut – through angles and / or offsets are defined. ii) Define work types: Define working heights Permitted mining activities (Dev, Pill, LW etc) Productivity / Recovery factor Start and / or end delays Precedence (mining logic) type iii) Input of Centre lines: Each Centre line is given a panel name, a panel type and a working type iv) Panel Boundaries: Panels with Centre lines have their boundaries automatically created or can also be manually created by selecting panel bound. v) Splitting panels: This procedure allows the setup of logical mining units which allows a choice for two or more equipment items to be allocated where a branching panel comes off a primary panel. vi) Generation of pillars: Optional. Generated from panel configuration. Pillars can be edited.
  • 12. Singareni Collieries Page 12 of 26 Fig3. Typical view of Underground mine design TOPOGRAPHY Return Air Shaft Main Incline & Manway Tunnels Inspection Drift IA SEAM Floor III SEAM Floor
  • 13. Singareni Collieries Page 13 of 26 GENERATION OF PANEL RESERVES AND REPORTING: Once the design has been created the reserves can be built and saved in the mine reserves database. Reserves are calculated by using the panels contained within a pit plus the relevant seam thickness grids. The reserves generated use the maximum and minimum working heights, the seam thickness grids and the default seam density to derive panel tonnages. DETAILED PANEL RESERVES (SAMPLE) Reserves in Gate Roadways (at an interval of 20m): ________________________________________________________ Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel : TOPLN Start Chainage: 90.95 - 112.00 -------------------------------------------------------- III 3.00 0 357 0 1.44 6149.2 -------------------------------------------------------- Totals 3.00 0 357 0 1.44 6149.2 -------------------------------------------------------- -------------------BREAK-------------------------------- -------------------------------------------------------- Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel : TOPLN End Chainage: 1170.00 - 1189.45 -------------------------------------------------------- III 2.13 0 257 0 1.45 5458.1 DIL 0.87 0 161 0 2.25 0.00 -------------------------------------------------------- Totals 3.00 0 418 0 1.68 3352.0 -------------------------------------------------------- -------------------------------------------------------- Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel Summary : TOPLN -------------------------------------------------------- III 2.89 0 18873 0 1.46 5570.5 *DIL 0.73 0 1352 0 2.25 0.00 *DIL : Dilution Reserves in Long Wall panel (at an interval of 20m): ________________________________________________________ Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel : LW1 Start Chainage: 468.25 - 490.00
  • 14. Singareni Collieries Page 14 of 26 -------------------------------------------------------- III 3.00 23796 0 0 1.45 5888.5 -------------------------------------------------------- Totals 3.00 23796 0 0 1.45 5888.5 -------------------------------------------------------- -------------------BREAK-------------------------------- -------------------------------------------------------- Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel : LW1 End Chainage: 2580.00 - 2599.26 -------------------------------------------------------- III 3.00 20980 0 0 1.45 5988.0 -------------------------------------------------------- Totals 3.00 20980 0 0 1.45 5988.0 -------------------------------------------------------- -------------------------------------------------------- Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel Summary : LW1 -------------------------------------------------------- III 2.88 2227433 0 0 1.45 5863.0 ________________________________________________________ Reserves in Bord & Pillar panels (at an interval of 20m): _________________________________________________________ Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel : BPS1 Start Chainage: 0.00 - 20.00 -------------------------------------------------------- III 3.00 0 721 5925 1.45 5967.1 -------------------------------------------------------- Totals 3.00 0 721 5925 1.45 5967.1 -------------------------------------------------------- -------------------BREAK-------------------------------- -------------------------------------------------------- Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel : BPS1 End Chainage: 1014.00 - 1032.86 -------------------------------------------------------- III 2.91 0 5550 344 1.45 5988.0 -------------------------------------------------------- Totals 2.91 0 5550 344 1.45 5988.0 --------------------------------------------------------
  • 15. Singareni Collieries Page 15 of 26 -------------------------------------------------------- Seams Thick Longwall Develop. Pillar SG UHV -------------------------------------------------------- Panel Summary : BPS1 -------------------------------------------------------- III 2.93 0 63056 268279 1.45 5997.4 ________________________________________________________ SUMMARY OF RESERVES FOR DESIGNED PANELS (Fig. in Tonnes) DEVSeam No COAL Dilution LW PILL TOTAL (COAL) IA 587871 90842 4604459 2081562 7273892 I 851603 43855 7558922 3102431 11512956 II 1134142 49856 8229463 4239818 13603423 III 1425960 98492 11166126 5037092 17629178 TOTAL 3999576 283045 31558970 14460903 50019449 DETAILED INTERACTIVE SCHEDULING AND REPORTING: The ultimate aim of ECLIPSE is to generate schedules to predict future reserves timing and constraints. A calendar file is created which controls the number of operational shifts per day, days per week and the number of years the calendar will stay in effect. An equipment list is required showing what machinery will operate throughout the scheduling and their individual productivities. Activity and Precedence lists are used to control the schedule. The activity lists all permitted activities for each panel. The precedence list is a summary of the logical or scheduling links. After scheduling numerous reports of production, timing and activity, equipment sequence etc. can be generated, as well as bar charts and coloured plots shaded by period can be generated.
  • 16. Singareni Collieries Page 16 of 26 Fig4. Detailed equipment Scheduling Main Incline & Manway Tunnels Inspection Drift IA SEAM Floor III SEAM Floor Longwall Panel under extraction Road Header SDL
  • 17. Singareni Collieries Page 17 of 26 YEAR-WISE, SEAM-WISE PRODUCTION OF LONGWALL PROJECT ----------------------------------------------------------------- Seam Equip Scheduled Tonnes Tonnes Tonnes Name Ident Year Develop Pillar LongWall ----------------------------------------------------------------- III RH1 1 2682 0 0 III RH3 1 24675 0 0 III RH4 1 23509 0 0 III RH5 1 22433 0 0 III RH6 1 21996 0 0 III SDL1 1 25271 0 0 III SDL2 1 21282 0 0 III SDL3 1 7261 0 0 III SDL4 1 7261 0 0 ----------------------------------------------------------------- III 1 156371 0 0 ----------------------------------------------------------------- ================================================================= YEAR TOTAL 1 156371 0 0 ================================================================= ----------------------------BREAK-------------------------------- ----------------------------------------------------------------- Seam Equip Scheduled Tonnes Tonnes Tonnes Name Ident Year Develop Pillar LongWall ----------------------------------------------------------------- I RH1 5 38560 0 0 I RH2 5 38567 0 0 I SDL2 5 25556 0 0 ----------------------------------------------------------------- I 5 102683 0 0 ----------------------------------------------------------------- IA LW 5 0 0 132525 IA RH3 5 22947 0 0 IA RH4 5 18930 0 0 IA RH5 5 23025 0 0 IA RH6 5 22161 0 0 IA SDL1 5 7709 0 0 IA SDL3 5 11236 0 0 ----------------------------------------------------------------- IA 5 106007 0 132525 ----------------------------------------------------------------- III LW 5 0 0 1542578 III SDL4 5 40759 0 0 III SDL5 5 40759 0 0 ----------------------------------------------------------------- III 5 81518 0 1542578 ----------------------------------------------------------------- ================================================================= YEAR TOTAL 5 290208 0 1675103 ================================================================= ----------------------------BREAK--------------------------------
  • 18. Singareni Collieries Page 18 of 26 ----------------------------------------------------------------- Seam Equip Scheduled Tonnes Tonnes Tonnes Name Ident Year Develop Pillar LongWall ----------------------------------------------------------------- II LW 23 0 0 127438 ----------------------------------------------------------------- II 23 0 0 127438 ----------------------------------------------------------------- III LW 23 0 0 1210748 III SDL2 23 0 21895 0 III SDL5 23 0 21895 0 ----------------------------------------------------------------- III 23 0 43790 1210748 ----------------------------------------------------------------- ================================================================= YEAR TOTAL 23 0 43790 1338185 ================================================================= ================================================================= GRAND TOTALS 23rd yr 4273091 1413177 31558821 GRAND TOTAL(Coal in M.T) 3.99 1.41 31.56 (excl-dilution) Total scheduled production (Coal in M.T): 36.96 (37.24 incl. dilution) PERCENTAGE OF EXTRACTION: (Coal in M.T) Seam No Dev LW Pill Total Panel Reserves 3. 99 31. 56 14.46 50.02 Scheduled production 3.99 31.56 1.41 36.96 %of extraction 100 100 9.75 * 73.89 * Due to Coal left in Pillars of Trunk roadways, panel barriers and 40% of pillar reserves are considered for depillaring. UTILISATION OF EQUIPMENT AT 100% AVAILABILITY: Sl.No Equipment ID Utilisation % Sl.No Equipment ID Utilisation % 1 RH1 32.9 7 SDL1 83.2 2 RH2 31.8 8 SDL2 87.1 3 RH3 74.6 9 SDL3 84.1 4 RH4 73.3 10 SDL4 68.2 5 RH5 75.7 11 SDL5 87.0 6 RH6 74.3 12 LW 78.1
  • 19. Singareni Collieries Page 19 of 26 SAMPLE REPORT SHOWING THE EQUIPMENT SEQUENCE ROAD HEADER Equipment/class RH6 Tonnage 538015 Availability 100.0 Utilisation 74.3 ------------------------------------------------------------------------------------------------------ Start Finish Oper Cal Tonnage Prod. Distance Heading Pit/Seam Panel Act. Date Date Shifts NO. Factor Start Finish Distance ------------------------------------------------------------------------------------------------------ 1-III 1DS_A DEV 24-APR-06 12:28 25-NOV-06 19:52 540.9 1 21330 1.00 6.5 1088.3 1082 1-III TG2 DEV 25-DEC-06 00:00 30-JUL-08 06:14 1461.9 1 55882 1.00 154.3 3078.1 2924 1-IA TG2-IA DEV 27-AUG-08 00:00 19-MAR-10 22:49 1425.0 1 37888 1.00 154.5 3004.5 2850 1-IA MG3 DEV 19-APR-10 00:00 19-NOV-11 06:13 1464.9 1 39015 1.00 154.5 3084.2 2930 1-IA FD3 DEV 19-NOV-11 06:13 18-FEB-12 12:35 228.7 1 5381 0.50 22.1 250.8 229 1-I TG3 DEV 18-MAR-12 00:00 21-DEC-13 10:59 1609.3 1 57004 1.00 154.4 3373.0 3219 1-I MG4 DEV 22-JAN-14 04:45 04-DEC-14 01:26 794.4 1 29186 1.00 154.3 1743.2 1589 1-I FD4 DEV 04-DEC-14 01:26 02-APR-15 09:37 295.0 1 7553 0.50 0.0 295.0 295 1-II MG2 DEV 03-MAY-15 00:00 19-JAN-17 10:20 1576.2 1 55653 1.00 154.5 3306.9 3152 1-II FD2 DEV 04-FEB-17 00:00 15-MAY-17 14:33 250.9 1 7038 0.50 22.0 272.9 251 1-II DNGL DEV 15-JUN-17 00:00 21-MAR-18 22:20 701.9 1 23757 1.00 154.4 1558.1 1404 1-III MG3 DEV 21-APR-18 00:00 28-NOV-19 06:12 1464.9 1 54336 1.00 154.5 3084.2 2930 1-III FD3 DEV 28-NOV-19 06:12 06-MAR-20 21:09 250.8 1 7654 0.50 22.1 272.9 251 1-IA TOPLN DEV 06-APR-20 00:00 21-DEC-20 21:27 653.7 1 16913 1.00 91.2 1398.7 1307 1-IA TG6 DEV 21-JAN-21 00:00 04-DEC-21 04:41 798.6 1 19979 1.00 91.3 1688.5 1597 1-I TG5 DEV 03-JAN-22 22:03 24-AUG-22 21:18 587.9 1 20494 1.00 91.0 1266.8 1176 1-II TOPLN DEV 24-SEP-22 00:00 03-MAY-23 02:28 549.2 1 18417 1.00 91.0 1189.5 1098 1-III TG6 DEV 03-JUN-23 00:00 17-APR-24 04:41 798.6 1 30266 1.00 91.3 1688.5 1597 ------------------------------------------------------------------------------------------------------
  • 20. Singareni Collieries Page 20 of 26 LONGWALL Equipment/class LW Tonnage 32769726 Availability 100.0 Utilisation 78.1 ------------------------------------------------------------------------------------------------------ Start Finish Oper Cal Tonnage Prod. Distance Heading Pit/Seam Panel Act. Date Date Shifts NO. Factor Start Finish Distance ------------------------------------------------------------------------------------------------------ 1-III LW1 LW 31-AUG-09 22:59 04-OCT-10 22:30 998.9 1 2227431 1.00 2599.3 468.3 1-IA LW2-IA LW 03-NOV-10 22:30 29-FEB-12 20:19 1214.6 1 1029835 1.00 2864.8 273.6 1-IA LW3 LW 30-MAR-12 20:15 21-SEP-13 05:45 1354.2 1 2121665 1.00 3222.9 333.9 1-IA LW4 LW 23-OCT-13 05:44 28-JUN-14 05:11 623.9 1 898012 1.00 1667.3 336.3 1-I LW2 LW 28-JUL-14 05:11 26-NOV-15 02:25 1214.5 1 2076358 1.00 2898.0 307.0 1-I LW3 LW 25-DEC-15 02:22 16-JUN-17 11:52 1354.3 1 2930484 1.00 3221.9 332.9 1-I LW4 LW 15-JUL-17 11:52 16-APR-18 21:47 685.3 1 1370418 1.00 1798.2 336.1 1-II LW2 LW 16-MAY-18 21:46 12-SEP-19 18:59 1214.5 1 2527424 1.00 2927.3 336.3 1-II LW3 LW 14-OCT-19 18:59 08-APR-21 04:29 1354.3 1 2945855 1.00 3221.9 332.9 1-II LW4 LW 08-MAY-21 04:29 17-FEB-22 14:58 721.4 1 1590912 1.00 1875.1 336.1 1-III LW2 LW 18-MAR-22 14:57 13-JUL-23 12:11 1214.5 1 2775727 1.00 2927.3 336.3 1-III LW3 LW 11-AUG-23 12:11 03-FEB-25 21:41 1354.2 1 3024243 1.00 3221.9 332.9 1-III LW4 LW 05-MAR-25 21:41 31-JAN-26 10:30 832.5 1 1927940 1.00 2112.1 336.1 1-IA LW5 LW 03-MAR-26 10:30 28-SEP-26 22:29 529.7 1 554921 1.00 1505.2 375.3 1-I LW5 LW 29-OCT-26 22:29 31-MAY-27 12:28 529.7 1 1181619 1.00 1442.9 313.0 1-II LW5 LW 29-JUN-27 12:28 25-JAN-28 02:26 529.7 1 1165233 1.00 1442.9 313.0 1-III LW5 LW 24-FEB-28 02:24 19-SEP-28 14:23 529.7 1 1210748 1.00 1442.9 313.0 -------------------------------------------------------------------------------------------------------------------------------------
  • 21. Singareni Collieries Page 21 of 26 PRODUCTION PHASING: With the commissioning of Longwall Equipment in 4th year, all the production equipment proposed in the project will be put into operation. The year- wise build up of production is as shown below. YEARLY PRODUCTION: YEAR Production (in Lakh tones) YEAR Production (in Lakh tones) 1 1.56 13 19.76 2 3.08 14 21.06 3 3.06 15 22.22 4 9.87 16 21.11 5 19.65 17 22.01 6 10.44 18 21.45 7 15.60 19 22.76 8 15.74 20 21.14 9 16.51 21 12.42 10 17.37 22 19.57 11 22.54 23 13.81 12 19.43 TOTAL 372.4 PLOTTING OF MINE DESIGN LAYOUTS AND GENERATION OF BAR CHARTS FOR DETAILED INTERACTIVE SCHEDULING: After producing a mine design layout, it is possible to plot the same at a specified scale and can be exported as Autocad dxf files. Detailed Barchart showing activities and associated progress on each equipment item can be plotted and can be exported as Autocad dxf files. Once a schedule has been created, status plans can be generated which show equipment sequence and incremental advance based on time periods. The equipment sequence plan will display which piece of equipment mined specific areas.
  • 22. Singareni Collieries Page 22 of 26 N DEPARTMENT OF PROJECT PLANNING THE SINGARENI COLLIERIES COMPANY LTD. PLATE No. (A GOVERNMENT COMPANY) DEVELOPMENT PLAN III SEAM Date:R.F : LONGWALL PROJECT (MINEX OUTPUT) EN O NO E NOISSIM OISV IENO Y. LIMAF CS CL N. Fig5. Development plan showing the Seam Floor Contours and Iso-Chores
  • 23. Singareni Collieries Page 23 of 26 DETAILED BARCHART (SAMPLE) :
  • 24. Singareni Collieries Page 24 of 26 Fig6. Schedule Status plan showing the yearly incremental advance
  • 25. Singareni Collieries Page 25 of 26 Fig7. Schedule Status plan showing the Equipment Sequence
  • 26. Singareni Collieries Page 26 of 26 SUMMARY AND CONCLUSION: It is found that the ‘Eclipse’ module of Minex software is more useful for underground mine planning. Panel reserves can be split up into number of blocks at user defined chainage and can be reported from the reserves database. Detailed interactive scheduling with user defined calendar can be made to ease the scheduling of mining activities in multiple seams. Reporting of schedule as per users’ requirement like daily / weekly / monthly / yearly production, equipment sequence, activity timing etc. are very much useful. Detailed Bar Chart and schedule status plans for equipment sequence & incremental advance are useful in finalizing the production phasing. While interactive scheduling, SDLs are engaged during inter-connections of Gate & Trunk Roadways and depillaring activities in bord & pillar panels for detailed development/ panel-wise depillaring activities. The authors have got confidence to generate the desired outputs to meet the mine planning requirements. ACKNOWLEDGEMENT: The Authors are thankful to the management of Singareni for providing the necessary software, hardware and encouragement in achieving the desired outputs through Minex Software at Singareni Collieries. REFERENCES : ‘Getting Started with Eclipse Mine Design & Scheduling’, ECS International Pty Ltd, Surpac Minex Group, Australia. Mark Kelly, Surpac Minex Group, Australia, “Training programme on Eclipse module of Minex Software at Singareni Collieries”.