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Transporting Refrigerated Vaccine
IMM-983 (12/13)California Department of Public Health, Immunization Branch
www.eziz.org
Guidelines for vaccine transport and short-term storage
•	 The procedure below for packing vaccine will keep all vaccines (except varicella vaccine) within recommended tem-
peratures for 12 hours during transport and/or storage at room temperatures (inside a car, building, etc.). It will also main-
tain recommended temperatures if the cooler is exposed to outside temperatures as low as -4ºF for one of those 12 hours.
•	 If the vaccine will be stored in refrigerators after transport, be sure those refrigerators have maintained temperatures be-
tween 35ºF and 46ºF for at least 3 to 5 days.
Assemble packing supplies
1.	 Cooler.  Use hard plastic Igloo-type coolers. 	
Attach a “Vaccines: Do Not Freeze” label to the cooler.
2.	 “Conditioned” cold packs. Condition frozen gel packs by leaving
them at room temperature for 1 to 2 hours until the edges have defrost-
ed and packs look like they’ve been “sweating.”  Cold packs that are not
conditioned can freeze vaccine. Do not use dry ice.
3. 	 Thermometer. Prepare the thermometer by placing it in the refrigera-
tor at least 2 hours before you pack the vaccine.
4.	 Packing material. Use two 2-inch layers of bubble wrap. 	
Not using enough bubble wrap can cause the vaccine to freeze.
Pack vaccine
Spread conditioned cold packs
to cover only half of the bot-
tom of the cooler.
Spread “conditioned” cold packs to
cover only half of the bubble wrap.
Make sure that the cold packs do
not touch the boxes of vaccine.
Completely cover the vaccine with
another 2-inch layer of bubble
wrap.
Fill the cooler to the top with
bubble wrap. Place the thermom-
eter’s digital display and the Return
orTransfer of Vaccines Report form
on top.  It’s ok if temperatures go
above 46ºF while packing.
Stack layers of vaccine boxes on
the bubble wrap. Do not let the
boxes of vaccine touch the cold
packs.
Completely cover the cold
packs with a 2-inch layer of
bubble wrap.
Then, place the thermometer/
probe on top of the bubble
wrap directly above a cold pack.
1. Cold packs
2. Bubble wrap
3. Vaccine
& Thermometer
4. Bubble wrap
6. Form & display
5. Cold packs
As soon as you reach the destination site, check the vaccine temperature. If the vaccine is:
•	 Between 35ºF and 46ºF, put it in the refrigerator.
•	 Below 35ºF or above 46ºF, contact yourVFC Rep or theVFC program immediately at 1-877-243-8832.  	
Then label the vaccine “Do Not Use” and put it in the refrigerator.

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Transporting refrigerated vaccine

  • 1. Transporting Refrigerated Vaccine IMM-983 (12/13)California Department of Public Health, Immunization Branch www.eziz.org Guidelines for vaccine transport and short-term storage • The procedure below for packing vaccine will keep all vaccines (except varicella vaccine) within recommended tem- peratures for 12 hours during transport and/or storage at room temperatures (inside a car, building, etc.). It will also main- tain recommended temperatures if the cooler is exposed to outside temperatures as low as -4ºF for one of those 12 hours. • If the vaccine will be stored in refrigerators after transport, be sure those refrigerators have maintained temperatures be- tween 35ºF and 46ºF for at least 3 to 5 days. Assemble packing supplies 1. Cooler. Use hard plastic Igloo-type coolers. Attach a “Vaccines: Do Not Freeze” label to the cooler. 2. “Conditioned” cold packs. Condition frozen gel packs by leaving them at room temperature for 1 to 2 hours until the edges have defrost- ed and packs look like they’ve been “sweating.” Cold packs that are not conditioned can freeze vaccine. Do not use dry ice. 3. Thermometer. Prepare the thermometer by placing it in the refrigera- tor at least 2 hours before you pack the vaccine. 4. Packing material. Use two 2-inch layers of bubble wrap. Not using enough bubble wrap can cause the vaccine to freeze. Pack vaccine Spread conditioned cold packs to cover only half of the bot- tom of the cooler. Spread “conditioned” cold packs to cover only half of the bubble wrap. Make sure that the cold packs do not touch the boxes of vaccine. Completely cover the vaccine with another 2-inch layer of bubble wrap. Fill the cooler to the top with bubble wrap. Place the thermom- eter’s digital display and the Return orTransfer of Vaccines Report form on top. It’s ok if temperatures go above 46ºF while packing. Stack layers of vaccine boxes on the bubble wrap. Do not let the boxes of vaccine touch the cold packs. Completely cover the cold packs with a 2-inch layer of bubble wrap. Then, place the thermometer/ probe on top of the bubble wrap directly above a cold pack. 1. Cold packs 2. Bubble wrap 3. Vaccine & Thermometer 4. Bubble wrap 6. Form & display 5. Cold packs As soon as you reach the destination site, check the vaccine temperature. If the vaccine is: • Between 35ºF and 46ºF, put it in the refrigerator. • Below 35ºF or above 46ºF, contact yourVFC Rep or theVFC program immediately at 1-877-243-8832. Then label the vaccine “Do Not Use” and put it in the refrigerator.