Planned Maintenance is a proactive approach to maintenance that focuses on minimizing the downtime and costs associated with machine breakdowns. As one of the key pillars of the TPM Excellence framework, the goal of Planned Maintenance is to have trouble-free equipment that produce defect-free products.
Planned Maintenance achieves and sustains availability of machines at an optimum maintenance cost, reduces spares inventory, and improves reliability and maintainability of machines.
In this presentation developed by our JIPM-certified TPM Instructor, you will learn how to plan and organize the Plan Maintenance activities to strengthen the capabilities of your Maintenance department. It clarifies the roles of the Operations and Maintenance departments in supporting the TPM initiative and provides step-by-step guidance on the implementation of the Planned Maintenance pillar.
LEARNING OBJECTIVES
1. Understand what is Planned Maintenance and why it is important in TPM implementation
2. Acquire knowledge on how to plan and organize Planned Maintenance activities
3. Describe the seven implementation steps of Planned Maintenance
4. Gain knowledge on the JIPM TPM Excellence Criteria for Planned Maintenance
CONTENTS
1. Introduction to Planned Maintenance
2. What is Planned Maintenance?
3. Planning & Organizing for Planned Maintenance
4. The 7 Steps of Planned Maintenance
5. JIPM TPM Excellence Criteria for Planned Maintenance
To download this complete presentation, goto:
https://www.oeconsulting.com.sg/training-presentations
Reliability and Maintenance in production ManagementNazneen sheikh
This ppt may help you to get a clear picture about reliability and maintenance in Production Management.
Feedback is a must!!!1
Regards.
Nazneen Sheikh
Authors: (i) Prashanth Lakshmi Narasimhan,
(ii) Mukesh Ravichandran
Industry: Automobile -Auto Ancillary Equipment ( Turbocharger)
This was presented after the completion of our 2 months internship at Turbo Energy Limited during our 3rd Year Summer holidays (2013)
This is a three parts lecture series. The parts will cover the basics and fundamentals of reliability engineering. Part 1 begins with introduction of reliability definition and other reliability characteristics and measurements. It will be followed by reliability calculation, estimation of failure rates and understanding of the implications of failure rates on system maintenance and replacements in Part 2. Then Part 3 will cover the most important and practical failure time distributions and how to obtain the parameters of the distributions and interpretations of these parameters. Hands-on computations of the failure rates and the estimation of the failure time distribution parameters will be conducted using standard Microsoft Excel.
Part 1. Reliability Definitions
1.Reliability---Time dependent characteristic
2.Failure rate
3.Mean Time to Failure
4.Availability
5.Mean residual life
Planned Maintenance is a proactive approach to maintenance that focuses on minimizing the downtime and costs associated with machine breakdowns. As one of the key pillars of the TPM Excellence framework, the goal of Planned Maintenance is to have trouble-free equipment that produce defect-free products.
Planned Maintenance achieves and sustains availability of machines at an optimum maintenance cost, reduces spares inventory, and improves reliability and maintainability of machines.
In this presentation developed by our JIPM-certified TPM Instructor, you will learn how to plan and organize the Plan Maintenance activities to strengthen the capabilities of your Maintenance department. It clarifies the roles of the Operations and Maintenance departments in supporting the TPM initiative and provides step-by-step guidance on the implementation of the Planned Maintenance pillar.
LEARNING OBJECTIVES
1. Understand what is Planned Maintenance and why it is important in TPM implementation
2. Acquire knowledge on how to plan and organize Planned Maintenance activities
3. Describe the seven implementation steps of Planned Maintenance
4. Gain knowledge on the JIPM TPM Excellence Criteria for Planned Maintenance
CONTENTS
1. Introduction to Planned Maintenance
2. What is Planned Maintenance?
3. Planning & Organizing for Planned Maintenance
4. The 7 Steps of Planned Maintenance
5. JIPM TPM Excellence Criteria for Planned Maintenance
To download this complete presentation, goto:
https://www.oeconsulting.com.sg/training-presentations
Reliability and Maintenance in production ManagementNazneen sheikh
This ppt may help you to get a clear picture about reliability and maintenance in Production Management.
Feedback is a must!!!1
Regards.
Nazneen Sheikh
Authors: (i) Prashanth Lakshmi Narasimhan,
(ii) Mukesh Ravichandran
Industry: Automobile -Auto Ancillary Equipment ( Turbocharger)
This was presented after the completion of our 2 months internship at Turbo Energy Limited during our 3rd Year Summer holidays (2013)
This is a three parts lecture series. The parts will cover the basics and fundamentals of reliability engineering. Part 1 begins with introduction of reliability definition and other reliability characteristics and measurements. It will be followed by reliability calculation, estimation of failure rates and understanding of the implications of failure rates on system maintenance and replacements in Part 2. Then Part 3 will cover the most important and practical failure time distributions and how to obtain the parameters of the distributions and interpretations of these parameters. Hands-on computations of the failure rates and the estimation of the failure time distribution parameters will be conducted using standard Microsoft Excel.
Part 1. Reliability Definitions
1.Reliability---Time dependent characteristic
2.Failure rate
3.Mean Time to Failure
4.Availability
5.Mean residual life
Instant GMP Compliance Series -Better Compliance through Master Manufacturing...InstantGMP™
FDA inspections are increasing every year and they have published the results on their website. 50% of dietary supplement manufacturers are not in GMP compliance and 1 in 4 dietary supplement companies have received a warning letter which could result in a significant enforcement action such as halting production and distribution. Many of these producers received citation because they were not using Master Manufacturing Records.
InstantGMP Compliance Series - EquipmentInstantGMP™
Equipment used in producing dietary supplements fall under Good Manufacturing Practices. This presentation offers guidance on how to keep equipment in compliance.
You CAN Reach Great Heights - Knowledge Day 2016Poultry India
Deepa Malik marked her presence at Poultry India 2016 Knowledge day and gave a excellent motivational speech - "You CAN Reach Great Heights" at Hyderabad International Convention Complex - Novotel
Diseases Among Layers & Broilers in India - Knowledge Day 2016Poultry India
Diseases Among Layers & Broilers in India - By Dr. M. R Reddy at Poultry India 2016, Knowledge Day technical seminar at Hyderabad International Convention Center, Novotel
Converting a Commodity into a Brand - Knowledge Day 2016Poultry India
Converting a Commodity into a Brand - By Kiran Khalap at Poultry India 2016, Knowledge Day technical seminar at Hyderabad International Convention Center, Novotel
Dr. Ajit Ranade Speaker at Knowledge Day 2015 Poultry India
Poultry India 2015 - Knowledge Day Technical Seminar - Presentation by Dr. Ajit Ranade on " Comparative study of performance of layers housed in conventional and enhanced cages in India"
Dr. Tugrul Durali Speaker at Knowledge Day 2015 Poultry India
Poultry India 2015 - Knowledge Day Technical Seminar - Presentation by Prof. Dr Tugrul Durali on "Critical care of Day-old-Chicks from Pull-Out to Housing"
Mr. Nadir Burjorji Godrej - Keynote address at Knowledge day 2015Poultry India
Mr. Nadir Burjorji Godrej serves as the Managing Director of Godrej Industries Ltd. He developed the animal feed, agricultural inputs and chemicals business and has been Chairman of Astec Life Sciences since November 6, 2015. Mr. Godrej serves as Chairman of Godrej Agrovet, Poultry Processors' Association of India, Goldmohur Foods & Feeds, Godrej Global Solutions and Godrej Plant Biotech.
Poultry India - Knowledge Day 2015 Speaker Mr. Christodoulou YiannisPoultry India
Poultry India 2015 - Knowledge Day Technical Seminar - Presentation by Mr. Christodoulou Yiannis on "Attracting and Retaining Talent in Poultry Sector"
NUMERICAL SIMULATIONS OF HEAT AND MASS TRANSFER IN CONDENSING HEAT EXCHANGERS...ssuser7dcef0
Power plants release a large amount of water vapor into the
atmosphere through the stack. The flue gas can be a potential
source for obtaining much needed cooling water for a power
plant. If a power plant could recover and reuse a portion of this
moisture, it could reduce its total cooling water intake
requirement. One of the most practical way to recover water
from flue gas is to use a condensing heat exchanger. The power
plant could also recover latent heat due to condensation as well
as sensible heat due to lowering the flue gas exit temperature.
Additionally, harmful acids released from the stack can be
reduced in a condensing heat exchanger by acid condensation. reduced in a condensing heat exchanger by acid condensation.
Condensation of vapors in flue gas is a complicated
phenomenon since heat and mass transfer of water vapor and
various acids simultaneously occur in the presence of noncondensable
gases such as nitrogen and oxygen. Design of a
condenser depends on the knowledge and understanding of the
heat and mass transfer processes. A computer program for
numerical simulations of water (H2O) and sulfuric acid (H2SO4)
condensation in a flue gas condensing heat exchanger was
developed using MATLAB. Governing equations based on
mass and energy balances for the system were derived to
predict variables such as flue gas exit temperature, cooling
water outlet temperature, mole fraction and condensation rates
of water and sulfuric acid vapors. The equations were solved
using an iterative solution technique with calculations of heat
and mass transfer coefficients and physical properties.
6th International Conference on Machine Learning & Applications (CMLA 2024)ClaraZara1
6th International Conference on Machine Learning & Applications (CMLA 2024) will provide an excellent international forum for sharing knowledge and results in theory, methodology and applications of on Machine Learning & Applications.
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
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Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
2. What is Preventive maintenance
Preventive maintenance is
Systematic inspection, detection, correction and
prevention of likely failures
to
avoid any unexpected , major and expensive failures
of critical equipment and machines (in terms of cost
& time)
3. Why Preventive maintenance
Restoring the basic condition
Extending the life and reliability of
equipment
Avoiding forced degradation
Avoiding unexpected and expensive failures
Reduced cost of maintenance
Achieving higher productivity
Achieving better output quality
4. Why Preventive maintenance
• Restoring the basic condition
• Extending the life and reliability of equipment
• Avoiding forced degradation
• Avoiding unexpected and expensive failures
• Reduced cost of maintenance
• Achieving higher productivity
• Achieving better output quality
5. FDA requirements
Preventive maintenance of equipment and calibration of instruments
are good essential practices for cost, quality, time saving etc.
It is also essential from the GMP/GAP (Good manufacturing practices,
Good Agricultural Practices) which are compulsory to meet FDA
regulations applicable to Poultry industry.
6. Today’s market scenario
For any product
• Raw material/ input cost are going up
• Operating cost are going up and
• Finished product selling prices are becoming more and
competitive
• consumer is demanding more/better for less price
• Profit margins are getting squeezed
• Producer have no control over input material cost or final
product pricing
7. Issues in Poultry Industry (Hatcheries,
Layers/Broiler farms, processing plants)
• Controlling diseases and mortality
• Maintaining feed efficiency,
• Proper handling of wastes
• Proper sanitizing of the poultry house
• Maintaining quality of processed products
• Remaining cost competitive and profitable
8. Transformation happening
• Automatic feeding, watering, egg collection, environment control, litter/waste
handling and processing, automated feed manufacturing systems, sprayers,
weighing scales, fans, coolers, refrigerators, incubators, hatchers, feed mills,
hammer mills, batch mixers, feed storage systems/cellos, conveyors for feed,
litter conveyors are becoming need of hour due to labour shortages,
productivity issues, quality issues, cost issues as well as FDA guidelines and
rules.
• These are technologically advanced equipment with programmable and remote
control systems having huge benefits on long term.
• Preventive or productive maintenance of such equipment becomes very
essential considering the investments made and it pays back handsomely.
9. To sustain profits producer needs to cut down operating
expenses / OPEX without compromising quality of the final
product
Major components of operating Expenses
Inputs
Energy
Manpower
Maintenance
Logistics
10. Key parameters effecting OPEX in Poultry industry
• Economy conversion ratio (ECR)
• Mortality
• Feed conversion ratio (FCR)
• Other major operating expenses
• Manpower cost
• Utilities (Energy, water, ventilation etc.,) cost
• Maintenance cost
• Logistics
... Can be reduced /controlled using Preventive maintenance
11. Mortality
• Mortality is end consequence / result but not the
reason
• Mortality in India is ~ 10% , bench mark is < 5 %
( 100% higher)
• Main reasons for mortality or less FCR could be
• Poor feed quality or quantity
• Diseases not controlled
• Hygienic conditions
• Cleaning and cleanliness
• Odour due to poor air quality
• Environmental control
... Can be reduced /controlled using Preventive maintenance
12. Mortality is the final event which occurs due to the combination of many invisible problems.
Latent problems are normally neglected or ignored.
Mortality is the consequence…
Poor feed quality
Cleaning and cleanliness
... Can be reduced /controlled using Preventive maintenance
13. Human body (Me) Machine
Goal of TPM Keep the body healthy & fully efficient
all the time
Keep the machine fully efficient &
without problems
Break Down
Maintenance
Heart attack, Illness like Pneumonia,
Jaundice, chickengunia?
Breaking of part, Compressor
seizure sudden stoppage due to
malfunction etc.
Preventive
Maintenance
Inoculation, Regular check-ups like BP,
Sugar. Modify food habits to avoid total
break down
Regular inspection Periodic change
of parts etc.
TPM * Habit of cleanliness
* Proper diet & exercise from beginning
* Avoiding bad habits like smoking
* Keeping close watch on our body &
taking immediate countermeasures.
* Housekeeping
* Regular lubrication
* Proper operation of
machine
* Close watch on M/C & taking
immediate actions if any
abnormality is noticed
TPM & Me
14. Financial Impact of PM on Mortality
• Assuming a farm with 1 Lakh birds
• Mortality is 10,000 birds in a year ( 10%)
• Loss is Rs 16 Lakhs
• (10,000birds * x 2.5Kg/bird * 65 Rs/ kg)
• Mortality can be reduced by2.5% ( ie., 2,500 birds)with good & simple
preventive maintenance practices
• Possible gain with PM will Rs 4 Lakhs
• (2,500birds * x 2.5Kg/bird * 65 Rs/ kg)
16. Feed conversion ratio(FCR)
Field average of FCR for broiler is
~ 1.75 (Industry standard is 1.6)
and
Field average of FCR for egg production is
135 gm (Industry standard is 125 gm)
Both are ~ 8 % higher and industry standard
17. Reasons for Low FCR
• Rearing conditions
• Ventilation
• Water
• Litter
• Health issues
• Cleaning and cleanliness
• Damaged eggs
• Jerks in equipment
• Damaged parts
• Wastage of feed
... Can be reduced /controlled using Preventive maintenance
18. Other operating expenses
• Manpower cost
• Manpower for Cleaning of eggs
• Manpower for cleaning due to lack of maintenance
• Utilities (Energy, water, ventilation etc.,) cost
• Clogged cooling pads
• Poor maintenance or lack of maintenance of equipment
• Loose Fan belts
• Energy inefficient lighting system
• Non insulated roofs
• Dripping water
• Maintenance cost
• Spares
• Service
... Can be reduced /controlled using Preventive maintenance
19. Actions as part of prevention
• lubricating with correct lubricants, changing oil and filters, replacing
worn out parts, tightening loose bolts, screws, nuts adjusting
tension and alignment of conveyor belts, drive chains, pulleys and
belts. Checking electrical / electronic controls
• Inspect equipment for potential problems such as leakages, cracked
or pitted surfaces and leaking oil.
• Maintaining cleanliness (all around & equipment)
• Using correct tools for all such activities
• Ensuring availability of correct tools and spares
25. Realistic targets achievable with Preventive or
productive maintenance in 3 years
• Reduction of mortality by 50 %
• Improving FCR by 8 to 10%
• Reduction in operating expenses by10 to 15 %
• Reduction of breakdowns ( frequency & time) - 50 to 70 %
• Reduction of maintenance cost – 20 to 30%
• Capital equipment life - 200 %
26. Improving Preventive maintenance
• Man (training and retraining)
• Machine (Equipment) like Feed systems, water dispensers,
incubators, stacked cages, conveyors, environment control
equipment, fans/ventilators, feed plants, etc
• Materials ( Spares, tools )
• Methods (SOPs, Visual Management,
• Check list)
VSM/2013-06-04urityLevel
A stitch in time saves nine
27. Man• Training and retraining of workers in
• Equipment
• Critical processes and parameters
• Cleaning & cleanliness
• Sensing abnormality and taking early corrective action
• Ownership & Self discipline
• No short cuts
• No quick fixes
• Short time pains – long term gains
• Sharing and caring
• Recognition and rewarding
VSM/2013-06-04
SecurityLevel
28. Machine
• Pictorial depiction of simple PM jobs
• Tightening of fan belt
• Checking of clogged filter
• Creating CIL standards
• Cleaning, inspection and lubrication standards
• SOP for what to clean, where to inspect and how to lubricate (KISS) @ location
• Visual inspection
• Equipment history
• Details Modifications done on the machine and why
• Breakdown history
• Details of breakdowns with actions taken
VSM/2013-06-04SecurityLevel
30. Materials (Tools and spares)
• Quick fix is OK but temporary should not become
permanent
• Usage of right spares and tools for optimum
performance
• Right tools and methodologies to achieve world class
performance
32. • Standard Operating practices and procedures (SOP)
• @ machine
• Pictorial
• KISS
• Local language
• Visual Management
• Display of critical parameters
• Safety and hygiene practices
• Sharing and Deployment of best practices
• Poultry India
• Check lists
• Hourly, shift wise, daily, weekly
• Before and after photos
Methods
33. Check list example
Check list helps in easy monitoring , data collection, problem identification
34. Measurement (5th M)
• For any improvement measurement is must
• Examples of measurements
• Mortality
• Cleaning time
• Spares and maintenance cost per lakh birds
• Equipment downtime analysis/costs.,
• Define and set KPIs
VSM/2013-06-04urityLevel
35. Summary/Recap
TPM type preventive activities help organizations in saving money,
reducing wastes, improving productivity, improving quality, improving
competitiveness in market.
Let us all progress using such global practices and techniques
Thank You