Toyota is the second largest automaker globally but is also the most profitable, with 51 manufacturing companies across 26 countries producing a new vehicle every 6 seconds under its Toyota, Lexus, and Scion brands. Toyota has also diversified its business beyond automotive to include industries like housing, marine, telecommunications, and biotechnology. The company's success is largely attributed to its implementation of the Toyota Production System for efficient manufacturing operations.

1. Presented By:
Fatima

3. History of Toyota
Toyota Production System (TPS)
14 Management Principles
Production & Management
New Hybrids of Toyota
Toyota Manufacture
Major Competitors

4. The Land of the Rising
Sun!
Japan

5. Founders of Toyota
• Sakichi Toyoda(1867-1930)
 Automatic Loom
• Kiichiro Toyoda (1894- 1952)
 Used chain conveyor
 into the Assembly line
• Eiji Toyoda (1913)
• Implementation of Jidoka and JIT.

6. History From the Very Beginning ......
Began as a textile company in 1926
 (Toyoda Automatic Loom
Works)
 In 1933 an automobile
department was
 established within Toyoda
Automatic Loom Works.
 In 1937 Toyota Motor Co. was
established
 as an independent company.

7. The Golden period
 Becomes a major supplier of trucks to The
Imperial Army during WWII.
 Plants were scheduled to be destroyed by
allies, but the war ended first.

8. Launching First Car!
 Launched first car in 1947
 Toyota Production System
formed in 1950 based on
 Just-In-Time principle.

9. Innovations
 In 2002, entry in the Formula 1 circuit.
 In addition to manufacturing
automobiles, Toyota provides financial
services through its division
Toyota Financial Services and
 also creates robots.

10.  Toyota headquarters in
Toyota -Shi (Toyota
City) , Japan.
 In 1982, the Toyota
Motor Company and
Toyota Motor Sales
merged into one
company, the Toyota
Motor Corporation.

12. Taiichi Ohno
• Taiichi Ohno After Toyoda’s death
• it was this engineer and teacher
• who turned dreams into a reality.
• Unusual for a Japanese,
• he is something of a rebel.
• It was Ohno who brought
• all the elements
• together to form the
• Toyota Production System.

13. Toyota Production System(TPS)
• Also called The Toyota way
 The production
system developed by
Toyota Motor
Corporation to
provide best quality,
lowest cost, and
shortest lead time
through the
elimination of waste.

14. Toyota Production System
The three central
elements to this
revolutionary system
were:
Just-in-time
 Kanban
 Jidoka

15. • Just-in-Time : in which each
process produces only what is
needed by the next process in
a continuous flow.
Kanban : “ Kanban” – means
•
a signal of some kind.
Kanban System is used for
managing and ensuring the
flow and Production of
materials in a just-in-time
production system.

16. • Jidoka : Automation with
a human touch Means
that when a problem
occurs, the equipment
stops
immediately, preventing
defective products from
being produced.

17. Think…
What are the benefits of Just-in-time?
What are the costs of Just-in-time?

18. Presented by : Anam

33. PRODUCTION & OPERATIONS
MANAGEMENT OF TOYOTA
Presented By:
Marvi

34. QUALITY POLICY
• “We will strive to meet customer’s
expectations by providing world-class
products and services through total employee
commitment and continuous improvement.”

35. BASIC CONCEPT OF QUALITY
ASSURANCE
• Toyota purchases components
• from as many as two hundred
• suppliers it is very difficult
• to conduct detailed acceptance
• inspection.
• Therefore, in order to secure
• quality of the components

36. • it relies on the manufacturing and assembling
process of these components for excellent
process capability.

37. TOYOTA’S APPROACH TO QUALITY

38. Toyota’s approach to quality
• Toyota has achieved a
• reputation for the
• production of very high
• quality vehicles in all
• countries around the world.
• This has been achieved by an approach to
quality control and quality assurance.

39. Quality improvement
• Customer satisfaction is at
• the heart of all Toyota activities.
• In order to satisfy
• customer needs
• Toyota includes
• all Members
• in quality control
• activities
• Toyota quality
• relies on the
• flexibility and teamwork of its Members.

40. Toyota’s approach to quality
• Careful selection and
continuous structured
training has resulted in
a workforce which is
multi-skilled,
• flexible and highly
motivated; committed
to maintaining and
improving the
Company performance.

41. TOYOTA’S APPROACH TO QUALITY
• Toyota has achieved a reputation for the production of very
high quality vehicles in all countries around the
• world. This has been achieved by an approach to quality
control and quality assurance, which is unique to
• Toyota and has been developed over many years.

42. New Hybrids OF
Presented By:
Maryam

48. • 2011 TOYOTA ALTIS 1.6 G MANUAL
TRANSMISSION PHP 858,000.00
• FREE INSURANCE W/ACTS OF GOD
• TOTAL CASH OUT 151,600.00

50. AMAZING PROMO FOR 2012
• 2012 TOYOTA ALTIS 1.6 E M/T PHP
803,000.00
• FREE INSURANCE W/ ACTS OF GOD
• TOTAL CASH OUT ALL IN 140,800.00

53. Brief History and the New 2012 Toyota Corolla
Since its introduction in 1966, the Corolla has long been
regarded as one of the best family sedans because of its
features and its rather inexpensive price tag. For this
reason, it is one of the most well-known sedans
internationally.
2012 Toyota Corolla Design
Despite not belonging to the same price range as its more
expensive counterparts, the 2012 Toyota Corolla still
features a smooth design that appeals even to drivers with
a sense of style. It makes up for in its cost and its comfort.

55. Toyota motor manufacturing
• Customer satisfaction is at the heart of
all Toyota activities. In order to satisfy
customer needs Toyota
• includes all Members in quality control
activities. Everybody from research and
development to
• manufacturing, retailing and servicing
contribute to the quality control process.
All Members have two

56. Toyota motor manufacturing
• roles, their own job and quality assurance.
• At Toyota we call this “Company wide quality
control”.

57. Toyota motor manufacturing
• Some people understand quality assurance to mean
thoroughly inspecting parts after they are made or by
• promptly complying with claims on products in the
market. This is not the belief at Toyota. Total quality

58. Toyota motor manufacturing
• control is carried out using two basic
principles:
• quality is built in at every stage.
• quality is continually improved.
• To achieve total quality control Toyota
Manufacturing UK involves each and every
Member to ensure that

59. • Only the best work is passed on to the next
process. The use of standardized work together
with visual

60. Presented By:
Salma

62. Ford
 An American Multinational.
 Head office at Dearborn, Michigan.(USA)
 Incorporated on June 16, 1903.
 Major Products :
 Ford Fiesta
 Ford Mustang
 Ford Explorer
 Ford Mondeo

63. Volkswagen
 A German Multinational Co.
 Incorporated in 1937.
 Head Office at Wolfsburg, Germany.
 Major Products :
 Passat
 Jetta
 Taureg

64. Honda
• A Japanese Multinational Co.
• Incorporated on 24 September 1948.
• Headquarters at Minato, Tokyo (Japan)
 Major Products :
 Civic
 Accord
 CRV

65. General Motors
 An American automobile co.
 Incorporated in 1908.
Head office at Detroit, Michigan (USA)
Popular Brands :
Chevrolet, Holden
Major Products :
 Aveo
 Optra
 Commbador

66. Toyota Honda

67. Where is Toyota Today?
 Second Largest automaker, but most profitable
 51 manufacturing companies in 26 countries
 Produce a vehicle every 6 seconds
 Brands: Toyota, Lexus, Scion
 Business partners with Daihatsu and Hino
 automotive business accounted for 90% of
 revenues
 Other 10%: housing, marine, GAZOO,
 telecommunications, ITS, Biotechnology and
 A forestation
 Success attributed to Toyota Production System