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I




--
Textile Printing
The application of color to a fabric in a design or pattern
(localized dyeing)

Modern printing generally incorporates one of the following techniques:
  Flat-bed screen printing

      Rotary screen printing

      Engraved roller printing

     - Heat transfer printing




*-




                                  17-2 Textile Mntlng
I




                   Types Of Printing Processes
     Automatic Flat Screen Printing
     A Approximately 17%of printed goods

     B. Advantages
        1. Largerepeats
        2. Multiple strokes for pile fabrics

     C. Disadvantages
        1. Slow
        2. No continuous patterns

     Rotarv Screen Printing
     k Approximately 50% of printed goods
     B. Advantages
        1. Fast
        2. Quick changeover of patterns
        3. Continuous patterns

     C. Disadvantages
        1. Design limitations
        2. Small repeats

& Engraved Roller Printing
I
     A Approximately 26%of printed goods
     B. Advantages
--
        1. High design capability
           a. Finedetail
           b. Multiple tones


                                Textile Mnnng 17-3
C. Disadvantages
   1. Copper cylinders very expensive
   2. Not economical for short runs
   3. Requires highly skilled workers

Heat TransferPrinting
k Approximately 7% of printed goods
B. Advantages
   1. High quality prints
   2. Fewer seconds
   3. Economical for short runs
   4. Practically pollution free

C. Disadvantages
   1. Slow
   2. Primarily only for polyester
Steps In Printing Process
1. Preparation of print paste

2. Printing of fabric

3. Drying

4. Fixation of dyestuff

5. Washing - off




                                T xfe Prlntlng 1 7 4
                                 e tl
I




                  Preparation Of Printing Pastes
Type of specific formulation used depends on the fiber, the colorant
system used and, to some extent, the type of printing machine.
TvDicaZ Inmedients Used Include:
  Dyes or pigments

  Thickeners

  Binders, cross-linking agents

 . Sequestrants

  Dispersing agents - surfactants

  Water-retaining agents (humectants)

  Adhesion promoters

  Defoamers

  Catalysts

  Hand modifiers
Flat-Bed Screen Printing
Mechanization of hand screen process

Fabric glued to blanket

Screens rise and fall

Printing done while screen i down position
                            n

Rod or blade squeegee system

Up to four strokes possible

Slow process




                              TextfleMntlng 17-7
Figure 17- 1 Flat-Bed Screen Printing




Take-up   Dryer CuringOven         PrintingArea




                             1 7 6 Textile Rlnting
TextpeMntlng 17-9
Rotary Screen Printing
Continuous screen printing process

Fabric glued to blanket

Fabric moves under rotating screens

Rod or blade squeegee system

Fine adjustments easily made

Speeds up to 100 yd/min




                          17-10 Textlie Mntlng
I




Figure 17-2 Rotary Screen Printing
          Squeegee Principle
1




     Figure 17-3 Diagrammatic View Of A
                Roller-Printing System




--




                 17-12 Textile Wntlng
Heat Transfer Printing
         Advantages
         - Easier handling of units
         - Easier training of operators
         -Better registration and clarity
         - Fewer seconds
         - Inventory i paper
                      n
         -Pollution - free
         Disadvantages
     a   -Slow
         - Limited to synthetic fibers, mainly polyester




_-




                                    Textile Printing 17-13
E
f
    /                          t
        17-14 Textlle Mnling
Textile Printing Techniques by Sukhvir Sabharwal

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Textile Printing Techniques by Sukhvir Sabharwal

  • 1. ' . d' . : . ,..
  • 3. Textile Printing The application of color to a fabric in a design or pattern (localized dyeing) Modern printing generally incorporates one of the following techniques: Flat-bed screen printing Rotary screen printing Engraved roller printing - Heat transfer printing *- 17-2 Textile Mntlng
  • 4. I Types Of Printing Processes Automatic Flat Screen Printing A Approximately 17%of printed goods B. Advantages 1. Largerepeats 2. Multiple strokes for pile fabrics C. Disadvantages 1. Slow 2. No continuous patterns Rotarv Screen Printing k Approximately 50% of printed goods B. Advantages 1. Fast 2. Quick changeover of patterns 3. Continuous patterns C. Disadvantages 1. Design limitations 2. Small repeats & Engraved Roller Printing I A Approximately 26%of printed goods B. Advantages -- 1. High design capability a. Finedetail b. Multiple tones Textile Mnnng 17-3
  • 5. C. Disadvantages 1. Copper cylinders very expensive 2. Not economical for short runs 3. Requires highly skilled workers Heat TransferPrinting k Approximately 7% of printed goods B. Advantages 1. High quality prints 2. Fewer seconds 3. Economical for short runs 4. Practically pollution free C. Disadvantages 1. Slow 2. Primarily only for polyester
  • 6. Steps In Printing Process 1. Preparation of print paste 2. Printing of fabric 3. Drying 4. Fixation of dyestuff 5. Washing - off T xfe Prlntlng 1 7 4 e tl
  • 7. I Preparation Of Printing Pastes Type of specific formulation used depends on the fiber, the colorant system used and, to some extent, the type of printing machine. TvDicaZ Inmedients Used Include: Dyes or pigments Thickeners Binders, cross-linking agents . Sequestrants Dispersing agents - surfactants Water-retaining agents (humectants) Adhesion promoters Defoamers Catalysts Hand modifiers
  • 8. Flat-Bed Screen Printing Mechanization of hand screen process Fabric glued to blanket Screens rise and fall Printing done while screen i down position n Rod or blade squeegee system Up to four strokes possible Slow process TextfleMntlng 17-7
  • 9. Figure 17- 1 Flat-Bed Screen Printing Take-up Dryer CuringOven PrintingArea 1 7 6 Textile Rlnting
  • 11. Rotary Screen Printing Continuous screen printing process Fabric glued to blanket Fabric moves under rotating screens Rod or blade squeegee system Fine adjustments easily made Speeds up to 100 yd/min 17-10 Textlie Mntlng
  • 12. I Figure 17-2 Rotary Screen Printing Squeegee Principle
  • 13. 1 Figure 17-3 Diagrammatic View Of A Roller-Printing System -- 17-12 Textile Wntlng
  • 14. Heat Transfer Printing Advantages - Easier handling of units - Easier training of operators -Better registration and clarity - Fewer seconds - Inventory i paper n -Pollution - free Disadvantages a -Slow - Limited to synthetic fibers, mainly polyester _- Textile Printing 17-13
  • 15. E f / t 17-14 Textlle Mnling