This document contains numerous flow charts describing processes in the textile industry, including wet processing, knitting, dyeing, printing, garment manufacturing, and finishing. The charts use arrows and labels to illustrate the sequential steps and material flows for various textile and apparel production processes.
19. Merchandiser
↓
Negotiation with buyer & collect order
↓
Costing
↓
Sample making (according to buyer requirement)
↓
Get approval &Placement of order
↓
Getting started (In-house preparation of
accessories)
↓
Line balancing
↓
Commencing production
↓
Production Monitoring
↓
Inspection
↓
Buyer’s Inspection (After Finishing)
↓
Preparation of banking & documentation
↓
Shipment/delivery
Process Flow-Chart of Merchandising
20.
21.
22. Flow Chart of Weaving
Yarn from spinning section
↓
Doubling and Twisting
↓
Winding
↓
Creeling
↓
Warping
↓
Sizing
↓
Winding on weavers beam
↓
Weaving
23. Process Flow Chart for Knitting:
Yarn in package form
↓
Place the yarn package in the creel
↓
Feeding the yarn
↓
Set the m/c as per design & GSM
↓
Knitting
↓
Withdraw the roll fabric and weighting
↓
Roll marking
↓
Inspection
↓
Numbering
37. PRODUCTION FLOW-CHARTS:
Executive director takes order from Buyer
|
Merchandiser estimates total amount of yarn of production
|
Knitting manager gets production order sheet
|
Senior Production Officer ordered by K.M. and orders Production officer and Technical in-
charge.
|
Production officer fixes up stitch length and GSM With mechanical fitter.
|
Definite operator operates machine in his full conscious and Attention.
|
Mechanical fitter fixes machine if there is any m/c fault.
|
Supervisors keep daily production report and assure m/c is OK.
|
Fabric roll is checked by a troop of inspectors in inspection unit and weighted.
|
Final product to the required amount is delivered to dyeing unit.
39. Finishing input (style, color & size wise)
Ironing
Inspection
Hang tag
Get up change
Folding
Poly
Bar code (buyer wise sticker)
Metal check
Cartooning
Final inspection by buyer
Process flowchart of garment finishing:
40. Garments from store house
↓
Count
↓
Quality check
↓
Batch
↓
Washing
↓
Hydro extractor
↓
Drying
↓
Quality check
↓
Packing
↓
Delivery
Washing flow chart: