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What is supply chain management?
• Supply chain management (SCM) is the
  management of a network of interconnected
  businesses involved in the provision
  of product and service packages required by
  the end customers in a supply chain. Supply
  chain management spans all movement and
  storage of raw materials, work-in-process
  inventory, and finished goods from point of
  origin to point of consumption.
Value Chain
         Porter’s value chain within the enterprise
                 PRIMARY VALUE-ADDING ACTIVITIES
  Inbound                     Outbound       Marketing
                Production                               Service
  Logistics                    Logistics       & Sales




                                                                   Margin
                              IT systems
ACTIVITIES
SUPPORT




               Human resources management & training
                       Research & development
                       Purchasing & contracting
                        Finance, planning, etc.



                                                                    M1:U1:1.1-1
Delivery of a superior value: Quality, Flexibility,
      Innovation & Value flow to the customer




    Supplier’s                                                            Customer’s
                       Supplier        Buyer                Customer
    Supplier                                                              Customer




                    Demands for low pricing, high quality; Customer; Supplier
                 Integration across a responsive & flexible supply chain




Value acquisition from               Value added in              Value delivery to
Suppliers                            production                  customers
Supply Chain Varies
• Supply Chain varies
  from organization
  to organization and
  the it must be
  defined.
SZS’ Supply Chain (Northern Operations)
Supply chain varies from organization to organization.
SZS’ Supply Chain is as follows
1. The store submits purchase requisition to the procurement. Note:
     Store is using FIFO method with Warehousing Management
     System.
2. The procurement department issues a purchase order against the
     purchase requisition.
3. The supplier is intimated.
4. The supplier delivers the food and beverage stock to the store via
     inbound logistics.
5. The store intimates the logistics department who are using
     TTMECS (A TMS System).
6. Outbound logistics with supply to the site.
7. New demand sent to the store from the site.
Need for SCM
• Change in Customer Buying Habits
    – Demand changes frequently
    – Shorter product lifecycle
    – Increased cost of holding inventory

• Increased Competition
    –   Multiple buying options for customer
    –   Hence, need of making product accessible to customer
    –   Minimize the cost
    –   Efficient distribution result
Need for SCM Continued
• Increasing pressure of profit margins earned
   – Emphasis on integration of SCM process
   – Helps in cost cutting

• Technology Driven World
   – Information plays an important role
   – Product availability has increased
Vision, Mission, Goals..
Vision focuses on the long term, i.e., where the organisation aspires to be
in the future. Vision is broad & general.


Mission represents what the company considers its basic role
to be. Mission is more concrete.


Goals are aligned with the mission & are more specific.


Strategy is the way of achieving the goals.


Policies define the principles and guidelines to be complied with.


                                                                        M1:U3:3.3-2
How competitive are your firm’s
products or services?

• Quality

• Availability           Benefits
• Customer service &   = customers
                         seek
  responsiveness

• Low cost             Regularly obtain
                       feedback from actual
                       or potential
                       customers.

                                        M1:U4:4.4-5
Purchase Specification
                                      Purchase
                                    Specification
       Specifying                                                        Other
      the required                                                    information
        product/                                                     needed by the
         service                                                        supplier
                                                         Specifying
                      Specifying
                                        Specifying    supplier service/
                     the quantity
                                       the delivery    responsiveness
                                      requirements




ITC                                                                            M2:U3:3.1-1
Better Supply Chain Management
   helps a firm to...
                     Ensure continuity of production
Reduce total costs




Respond                                    Improve
quickly to                                  quality
market
changes                       Innovate
                                                  M1:U4:4.4-3
SZS Business Volume
The technique enables individual
      minimum/maximum levels of inventory
       to be easily determined by classifying
           inventory into three categories




ITC                                        M11:U3:3.3-2
Calculating the average usage value
                         of purchased items

      Item.   Average usage   X Unit value   = Average usage
       No       per week        (price)       value per week

       1           3             $ 2.5           $ 7.5

       2          2.5             $ 1            $ 2.5

       3           20             $ 5            $ 100

       4          175             $ 2            $ 350

       5           1             $ 10             $ 10

       6           15             $ 2             $ 30



ITC                                                       M11:U3:3.3-3
Ranking and ABC classification of purchase items



                                                 Cumulative
                                      Percentage
          Weekly    Total  Cumulative            percentage
  Item                                  of total                ABC
          Usage     value    Usage                 of total
   No.                                  usage               classification
          Value    ranking   Value                 usage
                                         value
                                                    value
      4    $ 350     1        $ 350       70 %        70 %          A
      3    $ 100     2        $ 450       20 %        90 %          B
      6    $ 30      3        $ 480        6%         96 %          C
      5    $ 10      4        $ 490        2%         98 %          C
      1    $ 7.5     5       $ 497.5      1.5 %      99.5 %         C
      2    $ 2.5     6        $ 500       0.5 %      100 %          C




ITC                                                               M11:U3:3.3-4
When designing an inventory or product coding
      system, the code used should:
         Be as brief as possible
         Relate uniquely to one individual part or product
         Allow for all parts currently in use as well as all foreseeable parts
         Be acceptable to all users of the code
         Take account of any relevant legislation, industry standards etc.




      Two basic types of coding systems:
         Simple sequential systems
         Structured coding systems

ITC                                                                               M11:U3:3.5-1
STOCK CODING SYSTEMS:
                       SIMPLE SEQUENTIAL CODES

                ADVANTAGES                    DISADVANTAGES

       Require no special knowledge or    Do not facilitate variety reduction
        understanding of the product
                                           Harder to remember
       Easily extendable
                                           Need an index
       Brief
                                           Easy to make errors




ITC                                                                       M11:U3:3.5-2
STOCK CODING SYSTEMS:
                           STRUCTURED CODES

               ADVANTAGES                     DISADVANTAGES

       Facilitate variety reduction      Difficult to customise or design
       Allow universal understanding     Limited life
       Easy to use                       Code length longer
       Built-in index
       No duplication of codes
       Facilitate error detection

ITC                                                                      M11:U3:3.5-3
Re-order Level
• Re-order level (or reorder point)
  is the inventory level at which a
  company would place a new
  order or start a new
  manufacturing run.
Re-order level systems - formula:

                   ROL = (R d x L) + S
      Where...

      Re-order level (ROL) =
      Demand in the lead-time       + Safety stock (S)

         Demand in the lead-time =
         Rate of demand/usage (Rd)            (e.g., per week)

         x Lead-time (L)   (e.g., in weeks)

ITC                                                              M11:U4:4.5-2
SWOT Analysis
• SWOT analysis (alternatively SWOT Matrix) is a
  structured planning method used to evaluate the
  Strengths, Weaknesses, Opportunities, and
  Threats involved in a project or in a business
  venture. A SWOT analysis can be carried out for a
  product, place, industry or person. It involves
  specifying the objective of the business venture
  or project and identifying the internal and
  external factors that are favorable and
  unfavorable to achieving that objective.
SWOT Analysis
Strengths:
• An effective supply chain
• Effective control
• Effective use of FIFO
Weaknesses:
• ERP is lacking complete features as compared to
  SAP
• PO should be computerized
• TTMECS Lacks features as well
SWOT Analysis
• Opportunities:
• SAP System
• System Generated Purchase Order
• RFIDs for Inventory Management in store
• Threats:
• Competing supply chain of Competitors like
  Western Industrial Catering.
• Ineffective procurement method compared to
  competitors.
PESTEL Analysis
•   Political
•   Economic
•   Social
•   Technological
•   Environmental
•   Legal
Reasons for Opting for Group Purchasing
         in Disadvantaged Areas

      • Lower unit price quotations arise from
        bigger volume orders

      • Lower-risk premium demanded by suppliers

      • Less product damages due to bulk and
        expert handling and storage



ITC                                                M14:U1:1.1-2
A successful partnership is characterised by:

      A high degree of interaction & information sharing

      High levels of trust

      Mutual interdependence

      A focus on costs rather than price

      Teamwork

      Investment in the relationship
ITC                                                        M14:U1:1.2-1
Value Addition


             Inputs          Transformation               Outputs
      Capital              Processing
                                                         Goods
      Intellect            Transporting
      Management           Storing                       and/or
      Staff                Exchanging                    Services
      Land                 Communicating
      Raw Materials        Inspecting
      Energy
      Components                                                Requirements
                                        Requirements &
      Facilities                                                & Feedback
                                        Feedback
      Equipment
      Information
      Time
                               OPERATIONS

            Requirements         CONTROL
            & Feedback
ITC                                                                     M17:U1:1.2-1
Environmentally Preferable Purchasing
                     (EPP):
       The purchase of products &
       services that have less
       negative     environmental
       impact
      Demonstrates an organization’s
      commitment      to   social  &
      environmental responsibility

      Promotes sustainable consumption!

       Involves making decisions on What
       To Purchase & Whom to Purchase
       From
ITC                                           M13:U2:2.4-2
Forming contract management teams
      For large contracts you may have
      “core teams” & “extended teams”

      Different contracts require different managers:

           “Arms-length” relationships require people
           who are good at applying contract law

           Co-operative relationships require good
           people managers


ITC                                                     M9:U2:2.1-1
Contract Managers: Roles
      •   Defines team roles
      •   Keeps the team motivated
      •   Ensures team members maintain communication
      •   Is responsible for the contract management plan
      •   Establishes contract management reporting systems
      •   Ensures proper contract administration
      •   Identifies & manages risk
      •   Identifies priorities
      •   Manages the buyer-supplier relationship
      •   Manages disputes
      •   Approves or rejects requests for contract changes
      •   Ensures learning points are fed back into the organisation



ITC                                                                    M9:U2:2.2-1
Contract Managers: Skills, Competencies &
      Experience
      •   An excellent communicator
      •   Relationship builder / good interpersonal skills
      •   Able to focus on issues & not personalities
      •   Has a working knowledge of the technical issues
      •   Respected, influential, & politically aware
      •   Knowledge of risk management techniques
      •   Knowledge of contract law
      •   Ability to see the “big picture”
      •   Skilled in project management techniques
      •   Skilled negotiator




ITC                                                          M9:U2:2.2-2
What makes a good contract?
       Know what you want, what you want to avoid & your options if
       things go wrong
       Know your supplier
       Aim at “win-win”
       Don’t accept unrealistic promises
       Avoid ambiguous drafting
       Keep technology in mind
       Keep intellectual & industrial property in mind
       Have a clear dispute resolution clause
       Have a clear termination clause
       Keep culture in mind
ITC                                                                   M8:U2:2.5-1
The Supply Positioning Model: 4 types of purchase items
                     H




                     M
      Impact/                Bottleneck                         Critical
      supply
      opportunity/
      risk rating              Routine                          Leverage
                     L




                     N
                         80% of items = 20% of value    20% of items = 80% of value

                                                  Expenditure
ITC                                                                               M6:U2:2.4-6
Action Point                            5.4-4

      Prioritising purchased items...

                                                      Annual     Impact
       Expenditure rank       Product or service
                                                   expenditure    rating
 Highest
                    20% of
  Medium – high     items

 Medium
  Low-medium        80% of
                    items
 Low




ITC                                                                 M2:U5:5.4-16
The supply positioning model as a basis for prioritising
               H                            Micro-
                                            valves
                                                                                Speakers

                   Give your highest priority
                   to items that represent
                   high levels of both
                                                                                      H
                   expenditure and of impact!
                                                                      Tuning               Electric
               M                                                      devices              motors

                                                                 M
      Impact

               L                          L      Tran-
                                                sistors
                                                                                      Valves



                   Confce.                             Casings
                    room
                     hire
                     Nuts &
                      bolts
                              N             Cleaning
                                             Suppl.
                                                                                     Welding
                                                                                      mater.
               N
                        80% of items = 20% of value       20% of items = 80% of value

                                                      Expenditure
ITC                                                                                             M2:U5:5.4-15
80/20 Rule
• 20 % Efforts & Planning gives 80 % Results !
Forecasting demand for Rice
                         Centred
       Year /
                Demand   moving    Trend    Seasonal variation
      quarter
                         average
      Y1/Q1      127

      Y1/Q2      155
                           144
      Y1/Q3      165                143            +22
                           141
      Y1/Q4      130                139             -9
                           136
      Y2/Q1      115                135            -20
                           133
      Y2/Q2      134                133             +1
                           132
      Y2/Q3      155                132            +23
                           132
      Y2/Q4      123                134            -11
                           136
      Y3/Q1      118                137            -19
                           137
      Y3/Q2      147                139             +8
                           140
ITC                                                        M2:U4:4.2-18
Forecasting demand for item Rice (Cont’d)

                                            Centred
           Year /
                            Demand          moving    Trend   Seasonal variation
          quarter
                                            average
           Y3/Q3                160                    142           +18
                                              143
           Y3/Q4                135                    145           -10
                                              146
           Y4/Q1                131                    148           -17
                                              149
           Y4/Q2                159                    151            +8
                                              152
           Y4/Q3                172                    154           +18
                                              156
           Y4/Q4                146

           Y5/Q1                147

           Y5/Q2

           Y5/Q3
           Y5/Q4
ITC                                                                          M2:U4:4.2-19
Switching costs

      Can be:
         Costs related to negotiating a contact

         Re-training of staff

         Changes in processes & design

         Obsolescence of old stock

         Penalties for terminating the previous contract

         Inefficiencies in start-up phase, etc.
ITC                                                        M4:U5:5.2-2
Switching costs

      Suppliers may try to build in switching costs by:

      • Offering benefits & discounts for customer loyalty

      • Developing strong links with your executive
        and/or technical staff

      • Providing free training and other services




ITC                                                       M4:U5:5.2-4
Buyer Characteristics

         Strong negotiators who are comfortable with
         arms-length relationships (spot purchases and
         when entering into term contracts)

         If switching costs are high, the person
         managing the contract need to be good at
         establishing and maintaining a co-operative
         relationship




ITC                                                      M4:U5:5.6-1
Determining appraisal criteria...
               The Performance Equation
       Performance   =     Capability               Motivation
                                              x

                           Evaluate the               Evaluate the
                         supplier’s ability        supplier’s interest &
                     to supply your company       potential commitment




ITC                                                                        M5:U2:2.5-1
Your appraisal criteria will relate to:


      • Cost
      • Quality
      • Availability
      • Supplier Service
      • Responsiveness



ITC                                     M5:U3:3.2-1
What is the 7 R’s Rule?
      The 7 R‘s Rule describes how customer service can be created
          through integrated logistics:
      • Having the right product
      •     in the right quantity
      •             in the right condition
      •                at the right place
      •                      at the right time
      •                            for the right customer
      •                                at the right cost

          Inadequate functioning of any of these areas can result in
          poor customer service


ITC                                                                  M10:U3:3.3-2
The Role of Packaging
      The physical characteristics of goods (solid, liquid, gas) affect the
      way they can be handled.

      Packaging has two important roles in relation to transport:
      1) Protection
      ensuring that the goods are adequately protected for transport in
      conjunction with the type of vehicle being used

      2) Optimising volumetric capacity & facilitating         handling
      allowing goods to be stacked more readily

      Because of the volumes and the materials involved, packaging is
      increasingly becoming an environmental issue




ITC                                                                       M10:A:2.1-1
Commonly used packaging materials:



Natural materials (jute, cardboard, wood) as well as various types of plastic and metals are
used for many break bulk goods

Materials such as straw, paper, chipped & moulded polystyrene, etc. are used to fill free
space in boxes & cartons

Metals, plastic, glass, etc. is also used for specialised containers


Remember that weak packing will result in losses & damage but too strong packing will be
unnecessarily expensive

Buyers should take a proactive role in specifying dimensions, type & capacity of packaging
provided by suppliers
Packaging instructions



      • Packaging is usually the supplier’s responsibility
         but the buyer can influence how it is done!
      • Dimensions of packaging should match standard storage location
        sizes in stores to efficiently use the space
      • Buyers could specify dimensions, type and capacity of packaging




ITC                                                                       M10:A:2.6-1
Crux
•   SCM
•   Value Chain
•   Delivery Process
•   Variation Of Supply Chain
•   Need For Supply Chain
•   Vision, Mission, Goals
•   Competitive Advantage
•   Purchase Specification
•   Benefits of Supply Chain
•   ABC Analysis
•   Inventory Coding System
•   Re-Order Level
•   SWOT Analysis
•   PESTEL Analysis
•   Group Purchasing
•   The Transformation Model
•   Environmentally Preferable Packaging
•   Contract Management
•   Supply Positioning
•   80/20 Rule
•   Packaging
Supply chain

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Supply chain

  • 1.
  • 2. What is supply chain management? • Supply chain management (SCM) is the management of a network of interconnected businesses involved in the provision of product and service packages required by the end customers in a supply chain. Supply chain management spans all movement and storage of raw materials, work-in-process inventory, and finished goods from point of origin to point of consumption.
  • 3. Value Chain Porter’s value chain within the enterprise PRIMARY VALUE-ADDING ACTIVITIES Inbound Outbound Marketing Production Service Logistics Logistics & Sales Margin IT systems ACTIVITIES SUPPORT Human resources management & training Research & development Purchasing & contracting Finance, planning, etc. M1:U1:1.1-1
  • 4. Delivery of a superior value: Quality, Flexibility, Innovation & Value flow to the customer Supplier’s Customer’s Supplier Buyer Customer Supplier Customer Demands for low pricing, high quality; Customer; Supplier Integration across a responsive & flexible supply chain Value acquisition from Value added in Value delivery to Suppliers production customers
  • 5. Supply Chain Varies • Supply Chain varies from organization to organization and the it must be defined.
  • 6. SZS’ Supply Chain (Northern Operations) Supply chain varies from organization to organization. SZS’ Supply Chain is as follows 1. The store submits purchase requisition to the procurement. Note: Store is using FIFO method with Warehousing Management System. 2. The procurement department issues a purchase order against the purchase requisition. 3. The supplier is intimated. 4. The supplier delivers the food and beverage stock to the store via inbound logistics. 5. The store intimates the logistics department who are using TTMECS (A TMS System). 6. Outbound logistics with supply to the site. 7. New demand sent to the store from the site.
  • 7. Need for SCM • Change in Customer Buying Habits – Demand changes frequently – Shorter product lifecycle – Increased cost of holding inventory • Increased Competition – Multiple buying options for customer – Hence, need of making product accessible to customer – Minimize the cost – Efficient distribution result
  • 8. Need for SCM Continued • Increasing pressure of profit margins earned – Emphasis on integration of SCM process – Helps in cost cutting • Technology Driven World – Information plays an important role – Product availability has increased
  • 9. Vision, Mission, Goals.. Vision focuses on the long term, i.e., where the organisation aspires to be in the future. Vision is broad & general. Mission represents what the company considers its basic role to be. Mission is more concrete. Goals are aligned with the mission & are more specific. Strategy is the way of achieving the goals. Policies define the principles and guidelines to be complied with. M1:U3:3.3-2
  • 10. How competitive are your firm’s products or services? • Quality • Availability Benefits • Customer service & = customers seek responsiveness • Low cost Regularly obtain feedback from actual or potential customers. M1:U4:4.4-5
  • 11. Purchase Specification Purchase Specification Specifying Other the required information product/ needed by the service supplier Specifying Specifying Specifying supplier service/ the quantity the delivery responsiveness requirements ITC M2:U3:3.1-1
  • 12. Better Supply Chain Management helps a firm to... Ensure continuity of production Reduce total costs Respond Improve quickly to quality market changes Innovate M1:U4:4.4-3
  • 14. The technique enables individual minimum/maximum levels of inventory to be easily determined by classifying inventory into three categories ITC M11:U3:3.3-2
  • 15. Calculating the average usage value of purchased items Item. Average usage X Unit value = Average usage No per week (price) value per week 1 3 $ 2.5 $ 7.5 2 2.5 $ 1 $ 2.5 3 20 $ 5 $ 100 4 175 $ 2 $ 350 5 1 $ 10 $ 10 6 15 $ 2 $ 30 ITC M11:U3:3.3-3
  • 16. Ranking and ABC classification of purchase items Cumulative Percentage Weekly Total Cumulative percentage Item of total ABC Usage value Usage of total No. usage classification Value ranking Value usage value value 4 $ 350 1 $ 350 70 % 70 % A 3 $ 100 2 $ 450 20 % 90 % B 6 $ 30 3 $ 480 6% 96 % C 5 $ 10 4 $ 490 2% 98 % C 1 $ 7.5 5 $ 497.5 1.5 % 99.5 % C 2 $ 2.5 6 $ 500 0.5 % 100 % C ITC M11:U3:3.3-4
  • 17. When designing an inventory or product coding system, the code used should:  Be as brief as possible  Relate uniquely to one individual part or product  Allow for all parts currently in use as well as all foreseeable parts  Be acceptable to all users of the code  Take account of any relevant legislation, industry standards etc. Two basic types of coding systems:  Simple sequential systems  Structured coding systems ITC M11:U3:3.5-1
  • 18. STOCK CODING SYSTEMS: SIMPLE SEQUENTIAL CODES ADVANTAGES DISADVANTAGES  Require no special knowledge or  Do not facilitate variety reduction understanding of the product  Harder to remember  Easily extendable  Need an index  Brief  Easy to make errors ITC M11:U3:3.5-2
  • 19. STOCK CODING SYSTEMS: STRUCTURED CODES ADVANTAGES DISADVANTAGES  Facilitate variety reduction  Difficult to customise or design  Allow universal understanding  Limited life  Easy to use  Code length longer  Built-in index  No duplication of codes  Facilitate error detection ITC M11:U3:3.5-3
  • 20. Re-order Level • Re-order level (or reorder point) is the inventory level at which a company would place a new order or start a new manufacturing run.
  • 21. Re-order level systems - formula: ROL = (R d x L) + S Where... Re-order level (ROL) = Demand in the lead-time + Safety stock (S) Demand in the lead-time = Rate of demand/usage (Rd) (e.g., per week) x Lead-time (L) (e.g., in weeks) ITC M11:U4:4.5-2
  • 22. SWOT Analysis • SWOT analysis (alternatively SWOT Matrix) is a structured planning method used to evaluate the Strengths, Weaknesses, Opportunities, and Threats involved in a project or in a business venture. A SWOT analysis can be carried out for a product, place, industry or person. It involves specifying the objective of the business venture or project and identifying the internal and external factors that are favorable and unfavorable to achieving that objective.
  • 23. SWOT Analysis Strengths: • An effective supply chain • Effective control • Effective use of FIFO Weaknesses: • ERP is lacking complete features as compared to SAP • PO should be computerized • TTMECS Lacks features as well
  • 24. SWOT Analysis • Opportunities: • SAP System • System Generated Purchase Order • RFIDs for Inventory Management in store • Threats: • Competing supply chain of Competitors like Western Industrial Catering. • Ineffective procurement method compared to competitors.
  • 25. PESTEL Analysis • Political • Economic • Social • Technological • Environmental • Legal
  • 26. Reasons for Opting for Group Purchasing in Disadvantaged Areas • Lower unit price quotations arise from bigger volume orders • Lower-risk premium demanded by suppliers • Less product damages due to bulk and expert handling and storage ITC M14:U1:1.1-2
  • 27. A successful partnership is characterised by: A high degree of interaction & information sharing High levels of trust Mutual interdependence A focus on costs rather than price Teamwork Investment in the relationship ITC M14:U1:1.2-1
  • 28. Value Addition Inputs Transformation Outputs Capital Processing Goods Intellect Transporting Management Storing and/or Staff Exchanging Services Land Communicating Raw Materials Inspecting Energy Components Requirements Requirements & Facilities & Feedback Feedback Equipment Information Time OPERATIONS Requirements CONTROL & Feedback ITC M17:U1:1.2-1
  • 29. Environmentally Preferable Purchasing (EPP): The purchase of products & services that have less negative environmental impact Demonstrates an organization’s commitment to social & environmental responsibility Promotes sustainable consumption! Involves making decisions on What To Purchase & Whom to Purchase From ITC M13:U2:2.4-2
  • 30. Forming contract management teams For large contracts you may have “core teams” & “extended teams” Different contracts require different managers: “Arms-length” relationships require people who are good at applying contract law Co-operative relationships require good people managers ITC M9:U2:2.1-1
  • 31. Contract Managers: Roles • Defines team roles • Keeps the team motivated • Ensures team members maintain communication • Is responsible for the contract management plan • Establishes contract management reporting systems • Ensures proper contract administration • Identifies & manages risk • Identifies priorities • Manages the buyer-supplier relationship • Manages disputes • Approves or rejects requests for contract changes • Ensures learning points are fed back into the organisation ITC M9:U2:2.2-1
  • 32. Contract Managers: Skills, Competencies & Experience • An excellent communicator • Relationship builder / good interpersonal skills • Able to focus on issues & not personalities • Has a working knowledge of the technical issues • Respected, influential, & politically aware • Knowledge of risk management techniques • Knowledge of contract law • Ability to see the “big picture” • Skilled in project management techniques • Skilled negotiator ITC M9:U2:2.2-2
  • 33. What makes a good contract? Know what you want, what you want to avoid & your options if things go wrong Know your supplier Aim at “win-win” Don’t accept unrealistic promises Avoid ambiguous drafting Keep technology in mind Keep intellectual & industrial property in mind Have a clear dispute resolution clause Have a clear termination clause Keep culture in mind ITC M8:U2:2.5-1
  • 34. The Supply Positioning Model: 4 types of purchase items H M Impact/ Bottleneck Critical supply opportunity/ risk rating Routine Leverage L N 80% of items = 20% of value 20% of items = 80% of value Expenditure ITC M6:U2:2.4-6
  • 35. Action Point 5.4-4 Prioritising purchased items... Annual Impact Expenditure rank Product or service expenditure rating Highest 20% of Medium – high items Medium Low-medium 80% of items Low ITC M2:U5:5.4-16
  • 36. The supply positioning model as a basis for prioritising H Micro- valves Speakers Give your highest priority to items that represent high levels of both H expenditure and of impact! Tuning Electric M devices motors M Impact L L Tran- sistors Valves Confce. Casings room hire Nuts & bolts N Cleaning Suppl. Welding mater. N 80% of items = 20% of value 20% of items = 80% of value Expenditure ITC M2:U5:5.4-15
  • 37. 80/20 Rule • 20 % Efforts & Planning gives 80 % Results !
  • 38. Forecasting demand for Rice Centred Year / Demand moving Trend Seasonal variation quarter average Y1/Q1 127 Y1/Q2 155 144 Y1/Q3 165 143 +22 141 Y1/Q4 130 139 -9 136 Y2/Q1 115 135 -20 133 Y2/Q2 134 133 +1 132 Y2/Q3 155 132 +23 132 Y2/Q4 123 134 -11 136 Y3/Q1 118 137 -19 137 Y3/Q2 147 139 +8 140 ITC M2:U4:4.2-18
  • 39. Forecasting demand for item Rice (Cont’d) Centred Year / Demand moving Trend Seasonal variation quarter average Y3/Q3 160 142 +18 143 Y3/Q4 135 145 -10 146 Y4/Q1 131 148 -17 149 Y4/Q2 159 151 +8 152 Y4/Q3 172 154 +18 156 Y4/Q4 146 Y5/Q1 147 Y5/Q2 Y5/Q3 Y5/Q4 ITC M2:U4:4.2-19
  • 40. Switching costs Can be: Costs related to negotiating a contact Re-training of staff Changes in processes & design Obsolescence of old stock Penalties for terminating the previous contract Inefficiencies in start-up phase, etc. ITC M4:U5:5.2-2
  • 41. Switching costs Suppliers may try to build in switching costs by: • Offering benefits & discounts for customer loyalty • Developing strong links with your executive and/or technical staff • Providing free training and other services ITC M4:U5:5.2-4
  • 42. Buyer Characteristics Strong negotiators who are comfortable with arms-length relationships (spot purchases and when entering into term contracts) If switching costs are high, the person managing the contract need to be good at establishing and maintaining a co-operative relationship ITC M4:U5:5.6-1
  • 43. Determining appraisal criteria... The Performance Equation Performance = Capability Motivation x Evaluate the Evaluate the supplier’s ability supplier’s interest & to supply your company potential commitment ITC M5:U2:2.5-1
  • 44. Your appraisal criteria will relate to: • Cost • Quality • Availability • Supplier Service • Responsiveness ITC M5:U3:3.2-1
  • 45. What is the 7 R’s Rule? The 7 R‘s Rule describes how customer service can be created through integrated logistics: • Having the right product • in the right quantity • in the right condition • at the right place • at the right time • for the right customer • at the right cost Inadequate functioning of any of these areas can result in poor customer service ITC M10:U3:3.3-2
  • 46. The Role of Packaging The physical characteristics of goods (solid, liquid, gas) affect the way they can be handled. Packaging has two important roles in relation to transport: 1) Protection ensuring that the goods are adequately protected for transport in conjunction with the type of vehicle being used 2) Optimising volumetric capacity & facilitating handling allowing goods to be stacked more readily Because of the volumes and the materials involved, packaging is increasingly becoming an environmental issue ITC M10:A:2.1-1
  • 47. Commonly used packaging materials: Natural materials (jute, cardboard, wood) as well as various types of plastic and metals are used for many break bulk goods Materials such as straw, paper, chipped & moulded polystyrene, etc. are used to fill free space in boxes & cartons Metals, plastic, glass, etc. is also used for specialised containers Remember that weak packing will result in losses & damage but too strong packing will be unnecessarily expensive Buyers should take a proactive role in specifying dimensions, type & capacity of packaging provided by suppliers
  • 48. Packaging instructions • Packaging is usually the supplier’s responsibility but the buyer can influence how it is done! • Dimensions of packaging should match standard storage location sizes in stores to efficiently use the space • Buyers could specify dimensions, type and capacity of packaging ITC M10:A:2.6-1
  • 49. Crux • SCM • Value Chain • Delivery Process • Variation Of Supply Chain • Need For Supply Chain • Vision, Mission, Goals • Competitive Advantage • Purchase Specification • Benefits of Supply Chain • ABC Analysis • Inventory Coding System • Re-Order Level • SWOT Analysis • PESTEL Analysis • Group Purchasing • The Transformation Model • Environmentally Preferable Packaging • Contract Management • Supply Positioning • 80/20 Rule • Packaging