Supply chain management involves the management of the flow of goods and services. It includes all activities related to sourcing, procurement, conversion, and logistics management. Effective supply chain management can help reduce costs, improve responsiveness to market changes, and enhance quality.
2. What is supply chain management?
• Supply chain management (SCM) is the
management of a network of interconnected
businesses involved in the provision
of product and service packages required by
the end customers in a supply chain. Supply
chain management spans all movement and
storage of raw materials, work-in-process
inventory, and finished goods from point of
origin to point of consumption.
3. Value Chain
Porter’s value chain within the enterprise
PRIMARY VALUE-ADDING ACTIVITIES
Inbound Outbound Marketing
Production Service
Logistics Logistics & Sales
Margin
IT systems
ACTIVITIES
SUPPORT
Human resources management & training
Research & development
Purchasing & contracting
Finance, planning, etc.
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4. Delivery of a superior value: Quality, Flexibility,
Innovation & Value flow to the customer
Supplier’s Customer’s
Supplier Buyer Customer
Supplier Customer
Demands for low pricing, high quality; Customer; Supplier
Integration across a responsive & flexible supply chain
Value acquisition from Value added in Value delivery to
Suppliers production customers
5. Supply Chain Varies
• Supply Chain varies
from organization
to organization and
the it must be
defined.
6. SZS’ Supply Chain (Northern Operations)
Supply chain varies from organization to organization.
SZS’ Supply Chain is as follows
1. The store submits purchase requisition to the procurement. Note:
Store is using FIFO method with Warehousing Management
System.
2. The procurement department issues a purchase order against the
purchase requisition.
3. The supplier is intimated.
4. The supplier delivers the food and beverage stock to the store via
inbound logistics.
5. The store intimates the logistics department who are using
TTMECS (A TMS System).
6. Outbound logistics with supply to the site.
7. New demand sent to the store from the site.
7. Need for SCM
• Change in Customer Buying Habits
– Demand changes frequently
– Shorter product lifecycle
– Increased cost of holding inventory
• Increased Competition
– Multiple buying options for customer
– Hence, need of making product accessible to customer
– Minimize the cost
– Efficient distribution result
8. Need for SCM Continued
• Increasing pressure of profit margins earned
– Emphasis on integration of SCM process
– Helps in cost cutting
• Technology Driven World
– Information plays an important role
– Product availability has increased
9. Vision, Mission, Goals..
Vision focuses on the long term, i.e., where the organisation aspires to be
in the future. Vision is broad & general.
Mission represents what the company considers its basic role
to be. Mission is more concrete.
Goals are aligned with the mission & are more specific.
Strategy is the way of achieving the goals.
Policies define the principles and guidelines to be complied with.
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10. How competitive are your firm’s
products or services?
• Quality
• Availability Benefits
• Customer service & = customers
seek
responsiveness
• Low cost Regularly obtain
feedback from actual
or potential
customers.
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11. Purchase Specification
Purchase
Specification
Specifying Other
the required information
product/ needed by the
service supplier
Specifying
Specifying
Specifying supplier service/
the quantity
the delivery responsiveness
requirements
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12. Better Supply Chain Management
helps a firm to...
Ensure continuity of production
Reduce total costs
Respond Improve
quickly to quality
market
changes Innovate
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14. The technique enables individual
minimum/maximum levels of inventory
to be easily determined by classifying
inventory into three categories
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15. Calculating the average usage value
of purchased items
Item. Average usage X Unit value = Average usage
No per week (price) value per week
1 3 $ 2.5 $ 7.5
2 2.5 $ 1 $ 2.5
3 20 $ 5 $ 100
4 175 $ 2 $ 350
5 1 $ 10 $ 10
6 15 $ 2 $ 30
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16. Ranking and ABC classification of purchase items
Cumulative
Percentage
Weekly Total Cumulative percentage
Item of total ABC
Usage value Usage of total
No. usage classification
Value ranking Value usage
value
value
4 $ 350 1 $ 350 70 % 70 % A
3 $ 100 2 $ 450 20 % 90 % B
6 $ 30 3 $ 480 6% 96 % C
5 $ 10 4 $ 490 2% 98 % C
1 $ 7.5 5 $ 497.5 1.5 % 99.5 % C
2 $ 2.5 6 $ 500 0.5 % 100 % C
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17. When designing an inventory or product coding
system, the code used should:
Be as brief as possible
Relate uniquely to one individual part or product
Allow for all parts currently in use as well as all foreseeable parts
Be acceptable to all users of the code
Take account of any relevant legislation, industry standards etc.
Two basic types of coding systems:
Simple sequential systems
Structured coding systems
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18. STOCK CODING SYSTEMS:
SIMPLE SEQUENTIAL CODES
ADVANTAGES DISADVANTAGES
Require no special knowledge or Do not facilitate variety reduction
understanding of the product
Harder to remember
Easily extendable
Need an index
Brief
Easy to make errors
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19. STOCK CODING SYSTEMS:
STRUCTURED CODES
ADVANTAGES DISADVANTAGES
Facilitate variety reduction Difficult to customise or design
Allow universal understanding Limited life
Easy to use Code length longer
Built-in index
No duplication of codes
Facilitate error detection
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20. Re-order Level
• Re-order level (or reorder point)
is the inventory level at which a
company would place a new
order or start a new
manufacturing run.
21. Re-order level systems - formula:
ROL = (R d x L) + S
Where...
Re-order level (ROL) =
Demand in the lead-time + Safety stock (S)
Demand in the lead-time =
Rate of demand/usage (Rd) (e.g., per week)
x Lead-time (L) (e.g., in weeks)
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22. SWOT Analysis
• SWOT analysis (alternatively SWOT Matrix) is a
structured planning method used to evaluate the
Strengths, Weaknesses, Opportunities, and
Threats involved in a project or in a business
venture. A SWOT analysis can be carried out for a
product, place, industry or person. It involves
specifying the objective of the business venture
or project and identifying the internal and
external factors that are favorable and
unfavorable to achieving that objective.
23. SWOT Analysis
Strengths:
• An effective supply chain
• Effective control
• Effective use of FIFO
Weaknesses:
• ERP is lacking complete features as compared to
SAP
• PO should be computerized
• TTMECS Lacks features as well
24. SWOT Analysis
• Opportunities:
• SAP System
• System Generated Purchase Order
• RFIDs for Inventory Management in store
• Threats:
• Competing supply chain of Competitors like
Western Industrial Catering.
• Ineffective procurement method compared to
competitors.
25. PESTEL Analysis
• Political
• Economic
• Social
• Technological
• Environmental
• Legal
26. Reasons for Opting for Group Purchasing
in Disadvantaged Areas
• Lower unit price quotations arise from
bigger volume orders
• Lower-risk premium demanded by suppliers
• Less product damages due to bulk and
expert handling and storage
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27. A successful partnership is characterised by:
A high degree of interaction & information sharing
High levels of trust
Mutual interdependence
A focus on costs rather than price
Teamwork
Investment in the relationship
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28. Value Addition
Inputs Transformation Outputs
Capital Processing
Goods
Intellect Transporting
Management Storing and/or
Staff Exchanging Services
Land Communicating
Raw Materials Inspecting
Energy
Components Requirements
Requirements &
Facilities & Feedback
Feedback
Equipment
Information
Time
OPERATIONS
Requirements CONTROL
& Feedback
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29. Environmentally Preferable Purchasing
(EPP):
The purchase of products &
services that have less
negative environmental
impact
Demonstrates an organization’s
commitment to social &
environmental responsibility
Promotes sustainable consumption!
Involves making decisions on What
To Purchase & Whom to Purchase
From
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30. Forming contract management teams
For large contracts you may have
“core teams” & “extended teams”
Different contracts require different managers:
“Arms-length” relationships require people
who are good at applying contract law
Co-operative relationships require good
people managers
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31. Contract Managers: Roles
• Defines team roles
• Keeps the team motivated
• Ensures team members maintain communication
• Is responsible for the contract management plan
• Establishes contract management reporting systems
• Ensures proper contract administration
• Identifies & manages risk
• Identifies priorities
• Manages the buyer-supplier relationship
• Manages disputes
• Approves or rejects requests for contract changes
• Ensures learning points are fed back into the organisation
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32. Contract Managers: Skills, Competencies &
Experience
• An excellent communicator
• Relationship builder / good interpersonal skills
• Able to focus on issues & not personalities
• Has a working knowledge of the technical issues
• Respected, influential, & politically aware
• Knowledge of risk management techniques
• Knowledge of contract law
• Ability to see the “big picture”
• Skilled in project management techniques
• Skilled negotiator
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33. What makes a good contract?
Know what you want, what you want to avoid & your options if
things go wrong
Know your supplier
Aim at “win-win”
Don’t accept unrealistic promises
Avoid ambiguous drafting
Keep technology in mind
Keep intellectual & industrial property in mind
Have a clear dispute resolution clause
Have a clear termination clause
Keep culture in mind
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34. The Supply Positioning Model: 4 types of purchase items
H
M
Impact/ Bottleneck Critical
supply
opportunity/
risk rating Routine Leverage
L
N
80% of items = 20% of value 20% of items = 80% of value
Expenditure
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35. Action Point 5.4-4
Prioritising purchased items...
Annual Impact
Expenditure rank Product or service
expenditure rating
Highest
20% of
Medium – high items
Medium
Low-medium 80% of
items
Low
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36. The supply positioning model as a basis for prioritising
H Micro-
valves
Speakers
Give your highest priority
to items that represent
high levels of both
H
expenditure and of impact!
Tuning Electric
M devices motors
M
Impact
L L Tran-
sistors
Valves
Confce. Casings
room
hire
Nuts &
bolts
N Cleaning
Suppl.
Welding
mater.
N
80% of items = 20% of value 20% of items = 80% of value
Expenditure
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40. Switching costs
Can be:
Costs related to negotiating a contact
Re-training of staff
Changes in processes & design
Obsolescence of old stock
Penalties for terminating the previous contract
Inefficiencies in start-up phase, etc.
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41. Switching costs
Suppliers may try to build in switching costs by:
• Offering benefits & discounts for customer loyalty
• Developing strong links with your executive
and/or technical staff
• Providing free training and other services
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42. Buyer Characteristics
Strong negotiators who are comfortable with
arms-length relationships (spot purchases and
when entering into term contracts)
If switching costs are high, the person
managing the contract need to be good at
establishing and maintaining a co-operative
relationship
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43. Determining appraisal criteria...
The Performance Equation
Performance = Capability Motivation
x
Evaluate the Evaluate the
supplier’s ability supplier’s interest &
to supply your company potential commitment
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44. Your appraisal criteria will relate to:
• Cost
• Quality
• Availability
• Supplier Service
• Responsiveness
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45. What is the 7 R’s Rule?
The 7 R‘s Rule describes how customer service can be created
through integrated logistics:
• Having the right product
• in the right quantity
• in the right condition
• at the right place
• at the right time
• for the right customer
• at the right cost
Inadequate functioning of any of these areas can result in
poor customer service
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46. The Role of Packaging
The physical characteristics of goods (solid, liquid, gas) affect the
way they can be handled.
Packaging has two important roles in relation to transport:
1) Protection
ensuring that the goods are adequately protected for transport in
conjunction with the type of vehicle being used
2) Optimising volumetric capacity & facilitating handling
allowing goods to be stacked more readily
Because of the volumes and the materials involved, packaging is
increasingly becoming an environmental issue
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47. Commonly used packaging materials:
Natural materials (jute, cardboard, wood) as well as various types of plastic and metals are
used for many break bulk goods
Materials such as straw, paper, chipped & moulded polystyrene, etc. are used to fill free
space in boxes & cartons
Metals, plastic, glass, etc. is also used for specialised containers
Remember that weak packing will result in losses & damage but too strong packing will be
unnecessarily expensive
Buyers should take a proactive role in specifying dimensions, type & capacity of packaging
provided by suppliers
48. Packaging instructions
• Packaging is usually the supplier’s responsibility
but the buyer can influence how it is done!
• Dimensions of packaging should match standard storage location
sizes in stores to efficiently use the space
• Buyers could specify dimensions, type and capacity of packaging
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49. Crux
• SCM
• Value Chain
• Delivery Process
• Variation Of Supply Chain
• Need For Supply Chain
• Vision, Mission, Goals
• Competitive Advantage
• Purchase Specification
• Benefits of Supply Chain
• ABC Analysis
• Inventory Coding System
• Re-Order Level
• SWOT Analysis
• PESTEL Analysis
• Group Purchasing
• The Transformation Model
• Environmentally Preferable Packaging
• Contract Management
• Supply Positioning
• 80/20 Rule
• Packaging