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REAL RESULTSRECIPROCATING ROD LIFT
Specialty Reciprocating Rod Pump Improves
Objectives
• Provide a reliable artificial-lift method to produce heavy-oil wells (10° API)
in the Boscán Field.
• Reduce workover frequency, associated costs, and downtime in
conditions where conventional rod pumps frequently fail because of
sand, gas, water, and heavy oil.
Our Approach
• First, Weatherford conducted a thorough review of historical well-
performance data to gain a better understanding of the challenges and
conditions the operator was facing.
• Tasked with designing a pump that could withstand the unique conditions
of the Boscán Field and avoid the common problem of sand buildup
causing the plunger to stick, Weatherford engineers recommended a
modified assembly to an existing specialty pump design. This customized
design was especially effective at pumping heavy oil in sandy conditions.
• To date, Weatherford has installed more than 140 of these specially
configured pumps in this field for operator Petroboscan.
Reliability in Sand-Laden Oil Wells, Achieves
Continuous Run Time of More Than 5 Years
CLIENT
Petroboscan
LOCATION
Venezuela
FIELD
Boscán
WELL TYPE
Vertical, heavy oil
CASING SIZE
9-5/8 in.
TUBING SIZES
3-1/2 or 4-1/2 in., depending on well
DEPTH
8,000 to 9,000 ft (2,438 to 2,743 m)
ROD-STRING SIZE AND TYPE
1 1/8-, 1-, and 7/8-in. tapered, high-
strength steel
OIL TYPE
10° API oil
PRODUCTS/SERVICES
• Application review
• Customized tool design
• Specialized reciprocating rod pump
By designing a speciallymodified rod pump that prevents heavy, sand-laden oil from contactingthe polished surface of the
production barrel, Weatherford helped Petroboscan avoid interventionsand increase runtimes up to 400%.
weatherford.com © 2016 Weatherford. All rights reserved. 12525.00
REAL RESULTSRECIPROCATING ROD LIFT
Specialty Reciprocating Rod Pump Improves
Value to Client
• Because of its ability to protect the plunger/production-barrel interface in
sandy conditions, the pump significantly extended the average run life in
the field compared to rod pumps previously installed in the field, which
required interventions every 15 months.
• By starting each project with the understanding that no two fields are the
same, Weatherford provided Petroboscan with a customized solution that
provided superior performance, improved reliability, and greater value
than an off-the-shelf solution would have provided.
• As of August 2015, two of the units installed, referred to by Petroboscan
as the “Bomba Weatherford Sand Pump,” had completed 5 years of
continuous operation, which represents a run-life increase of up to 400%.
Reliability in Sand-Laden Oil Wells, Achieves
Continuous Run Time of More Than 5 Years
Weatherford products and services are subject to the Company’s standard terms and conditions, available on request or at weatherford.com. For more information contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford and may be
registered in the United States and/or other countries. Weatherford products named herein may be protected by one or more U.S. and/or foreign patents. Specifications are subject to change without notice. Weatherford sells its products and services in accordance with the terms and conditions set forth in the applicable
contractbetweenWeatherfordandthe client.
weatherford.com © 2016 Weatherford. All rights reserved. 12525.00

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Specialty reciprocating-rod-pump-improves-reliability-in-sand-laden-oil-wells,-achieves-continuous-run-time-of-more-than-5-years

  • 1. REAL RESULTSRECIPROCATING ROD LIFT Specialty Reciprocating Rod Pump Improves Objectives • Provide a reliable artificial-lift method to produce heavy-oil wells (10° API) in the Boscán Field. • Reduce workover frequency, associated costs, and downtime in conditions where conventional rod pumps frequently fail because of sand, gas, water, and heavy oil. Our Approach • First, Weatherford conducted a thorough review of historical well- performance data to gain a better understanding of the challenges and conditions the operator was facing. • Tasked with designing a pump that could withstand the unique conditions of the Boscán Field and avoid the common problem of sand buildup causing the plunger to stick, Weatherford engineers recommended a modified assembly to an existing specialty pump design. This customized design was especially effective at pumping heavy oil in sandy conditions. • To date, Weatherford has installed more than 140 of these specially configured pumps in this field for operator Petroboscan. Reliability in Sand-Laden Oil Wells, Achieves Continuous Run Time of More Than 5 Years CLIENT Petroboscan LOCATION Venezuela FIELD Boscán WELL TYPE Vertical, heavy oil CASING SIZE 9-5/8 in. TUBING SIZES 3-1/2 or 4-1/2 in., depending on well DEPTH 8,000 to 9,000 ft (2,438 to 2,743 m) ROD-STRING SIZE AND TYPE 1 1/8-, 1-, and 7/8-in. tapered, high- strength steel OIL TYPE 10° API oil PRODUCTS/SERVICES • Application review • Customized tool design • Specialized reciprocating rod pump By designing a speciallymodified rod pump that prevents heavy, sand-laden oil from contactingthe polished surface of the production barrel, Weatherford helped Petroboscan avoid interventionsand increase runtimes up to 400%. weatherford.com © 2016 Weatherford. All rights reserved. 12525.00
  • 2. REAL RESULTSRECIPROCATING ROD LIFT Specialty Reciprocating Rod Pump Improves Value to Client • Because of its ability to protect the plunger/production-barrel interface in sandy conditions, the pump significantly extended the average run life in the field compared to rod pumps previously installed in the field, which required interventions every 15 months. • By starting each project with the understanding that no two fields are the same, Weatherford provided Petroboscan with a customized solution that provided superior performance, improved reliability, and greater value than an off-the-shelf solution would have provided. • As of August 2015, two of the units installed, referred to by Petroboscan as the “Bomba Weatherford Sand Pump,” had completed 5 years of continuous operation, which represents a run-life increase of up to 400%. Reliability in Sand-Laden Oil Wells, Achieves Continuous Run Time of More Than 5 Years Weatherford products and services are subject to the Company’s standard terms and conditions, available on request or at weatherford.com. For more information contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford and may be registered in the United States and/or other countries. Weatherford products named herein may be protected by one or more U.S. and/or foreign patents. Specifications are subject to change without notice. Weatherford sells its products and services in accordance with the terms and conditions set forth in the applicable contractbetweenWeatherfordandthe client. weatherford.com © 2016 Weatherford. All rights reserved. 12525.00