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Smart Materials


and Structures
P r o f P e t e r C o c h r a n e O B E
Tech LandscapeS


Why are materials ‘always’ missing ?
VR & AR
small

data
AI
Quantum

Computing
Mobile Nets
Sensors

Actuators

Processing

Memory
Industry 4.0 Vision


Again materials are always missing?
At a fundamental level, human

progress is de
fi
ned by the
way we exploit, process, use,

and synthesise materials -
and yet they are almost never
included in descriptors of the
essentials or the future!
“New Materials are not only
core to our future progress,
they are essential in the
creation of sustainability”!
Reducin
g
Material
and
Energy
Used


for
the
produc
ti
on
of
a
given
product
Advancement of


Material Science,


Automa
ti
on, ITC,


Structures/Form


Productivity,


Performance


Knowledge,


E
ffi
ciency
CO2 Generation


Human Population


Ecological Damage


Material Consumption


HUMAN ADVANCEMENT


Materials and process innovation led
HUMan e xploitatio n


Finite resources & exponential demand
Sustainable

Provision
Excessive

Exploitation

“We have damaged our planet,
and now she is fighting back”
N e w M at e r i a l s


& s t r u c t u r e s


Provide us with ‘infinite’ energy
Our much bigger need is energy storage
N e w M at e r i a l s


& s t r u c t u r e s


Provide us with ‘infinite’ energy
Our much bigger need is energy storage
Todays technologies fall far short of

being sufficient/sustainable and we

need breakthroughs in thinking:
structures, materials, & basic 

operating modes…probably 

based on bio/nano tech

combinations to realise

a > 5x energy density

improvement!
T H I S I S N O T W A S T E


I t i s a s q u a n d e r e d l a t e n t r e s o u r c e
“ N o l i f e f o r m c a n s u r v i v e
i n i t ’ s o w n w a s t e
m a t e r i a l ”
“ R e p u r p o s i n g , R e u s i n g , R e c y c l i n g 

i s n o t w o r k i n g - i t i s a 

f u n d a m e n t a l f a i l u r e ”
I 4 . 0 : K e r n e l
Any sustainable future has
to embrace new materials,
s c i e n c e s , t e c h n o l o g i e s ,
e n g i n e e r i n g, p ro c e s s e s ,
a u t o m a t i o n , r o b o t i c s ,
organisational, operating,
and management modes,
intelligences and thinking…
and this centres on Nano/Bio
Tech, AI, Robotics, and most
likely, Quantum Computing!
BIO-TECH nano-TECH
Lower energ
y

Lower wast
e

Less friction
New material
s

New industrie
s

New processe
s

New capabilities
Multi-Disciplinar
y

hot spot for the 21C
AI


Robotics


Quantum


Computing
The first transformation step
The Io
T

Wrapper
M at e r i a l s d e f i n e
F O R M & F U N C T I O N
“Beyond global warming, pollution, and the denuding of material supplies
- we should remember that entire societies and civilisations rise and fall by
there mastery of materials and their manipulation/manufacture”
Stone
Wood

Metal
Woods

Metals
M e t a l 

Rubber
M e t a l 

A l l o y 

Rubber
N E W F O R M ( s )


& FUNCTION(s)
N E W F O R M ( s )


& FUNCTION(s)
From printed muscles stronger than
biology to sensors more capable than
a cats whiskers or a dogs nose!
From printed muscles stronger than
biology to sensors more capable than
a cats whiskers or a dogs nose!
HUMAN SUR VIVAL


Hinges on our ingenuity alone
“We have to limit population growth whilst realising
a sustainable living & working environment
symbiotic with nature”
“We have to stop producing more
and more for the few, and start
providing su
ffi
cient for the many”
SMART Materials


Tr a n s f o r m a t i o n a t a b a s e l e v e l
• Lower energy of extraction, re
fi
nement, shaping and forming

• Greater durability, application and utility per item produced

• Higher levels of Repurposing, Reusing, Recovery, Recycling

• Greater operating, distribution, delivery and operational e
ffi
ciency
New Properties: Mechanical, Electrical, Thermal, Chemical, Function…
• Conductivity

• Corrosion

• Density
• Malleability

• Elasticity

• Sti
ff
ness
• Hardness

• Plasticity

• Fracture
• Hardness

• Plasticity

• Memory
• Communication

• Networking

• Intelligence

• Adaptability

• Sensory

• ++++++
SMART CONCRETE


E n e r g y s t o r a g e + s e l f r e p a i r
+ i n t e g r a t e d s e n s o r s o n l i n e
SMART CONCRETE


O r g a n i c s e l f r e p a i r i n g
Integrated sensors can detect load
bearing distribution and detect any
precursors to failures
NO integrated sensors or utilities to record
wind and snow loading along with detecting
any precursors to failures et al
NO integrated sensors or utilities to record
wind and snow loading along with detecting
any precursors to failures et al
MULTI-LAYERED
S T R U C T U R E S
For all forms of panel and device
interface at a far lower cost
Rigid Mobile

Carry
Flexi Mobile

Pocket
Printed Mobile

Semi-Flex

Wearable
Printed Circuit Board

Soldered Components
Flexible Film Circuit

Surface Mount
Components
Printed Circuit Film

Welded/Deposited
Components
PRINTED MOBILES
The next phase of device evolution
Touch

Screen
Back

Light
Battery

Electronics

MULTI-LAYERED
STRUCTURES
Conventional

Rigid Products
Stretchable
Flexible
Textiles
Wearable
Phase 2: SMARTS - Embedded/Integrated
Electronic Sensors, Actuators, Processing
& Communication, Energy Storage, and
Limited Shape Shifting
3D PRINTED/
AM SPECIES
O i l r i g s & A i r c r a f t
C o n t i n u a l v i b r a t i o n / p e r f o r m a n c e /
m a i n t e n a n c e & a n a l y s i s r e p o r t i n g
Integrated sensors can detect operating condition of all
key components - precursors to failures - and failures
O i l r i g s & A i r c r a f t
C o n t i n u a l v i b r a t i o n / p e r f o r m a n c e /
m a i n t e n a n c e & a n a l y s i s r e p o r t i n g
Integrated sensors can detect operating condition of all
key components - precursors to failures - and failures
Tim
e
Frequency
Signal

Level
M Y F U T U R E C A R ? All components printed & smart ?
Entirely assembled by robots?
Always on-line?
Self driving ?
Body panels:
Energy storing
Colour programmable
Self repairing to a degree
Self cleaning - hydrophobic
100% recoverable materials
Components:
All IoT connected
Performance monitored
Highly recoverable materials
Windows/Glass:
PhotoChromatic
Self healing cracks/scratches
D U M B t o S M A R T
Wired and wireless vehicle IoT
D o z e n s o f s e n s o r s ,
r e c o r d e r s , c o n t r o l
u n i t s , a g g r e g a t e d b y
o n - b o a rd a n a l y s i s w i t h
s p o r a d i c I o T / I n t e r n e t
c o n n e c t v i a m u l t i p l e
channels
WiFi,3, 4, 5G Direct
to Service Centre
Communication
Direct Car-to-Car
Avoiding 3, 4, 5G Congestion
D U M B t o S M A R T
- Materials inventory & suppliers
- Production process detail
- Vehicle compatibilities
- Full logistics record
- Storage histories
- Handling details
- History of use
- Temperature
- Humidity
- Stress
- Failures
- Repairs
- Disposal
- Recycle
- Reuse
- +++
- Dynamic element of a vehicle
- Performance optimisation
- Parameter adjustment
- Pressure adaptation
- Suspension trim
- +++
- Reuse
- Repair
- Recycle
- Recover
- Replace
- Repurpose
W h e e l F u t u r e s
Pa ss i v e - A c t i v e
A ss e m b l e d ? ?
P r i n t e d ? ?
I oT E M B E D D E D C H I P S
I n e v e r y p r o d u c t & c o m m o d i t y i t e m
A u d i t
T r a i l s
H i s t o r y
D e s i g n D e t a i l s
M a t e r i a l S o u r c e s
E l e m e n t C r e a t i o n
C o m p o n e n t A s s e m b l y
P r o d u c t i o n P r o c e s s
P r o d u c t Te s t i n g
S u p p l y C h a i n
O w n e r D e t a i l s
R e p u r p o s i n g ?
R e c y c l i n g ?
R e u s e ?
Performance

& user feedback

failure detection

and prediction

For the first time users become 

a part of the design loop!
Users a part of
design loop for
decades!
“In many ways the IT industry is

is an exemplary pre-cursor of 

what is too come”
1.0
2.0
3.0
4.0
5.0
Water + Steam
Power
Mechanisation
Electrical Power
Mass Production
Computer
Control
Automation
Customisation Smart Factories
Efficient Additive
Production
INDUSTRY Evolves
A n e x p o n e n t i a l c y c l e
Smart Materials
Programable
Production
3R Greening
More & More
from
less and less
B I G C H A L L E N G E S
LIFETIME PERFORMANCE
W i l l t h e s e p ro p e r t i e s
remain stable for the
l i f e - t i m e o f t h e
p ro d u c t ?
Opportunity SPACE
I B M 2nm
Transistors
2 nm IBM

Transistors
C a r b o n
NanoTubes
V L S I
B i o
Tech
N a n o
Te c h
A huge amount of unexplored territory with potential
for combining/integrating proteins into plastics +++
O p p o r t u n i t y S P A C E
P r i n t e d a c t i v e / p a s s i v e m e t a - m a t e r i a l s
D i a p o l e L a y e r
R e f l e c t i v e L a y e r
R e f l e c t i v e
L a y e r
D i e l e c t r i c L a y e r s
P h a s e d A R R AY S
T r a c k i n g m u l t i p l e t a r g e t s
M e t a m a t e r i a l p a n e l s a l l o w
1 - 3 0 G H z r a d a r a p p s a n d
p r o v i d e a l o w r a d a r p r o f i l e
1 G H z = > ℷ = 3 3 c m
3 0 G H z = > ℷ = 1 c m
T h e b a s i c c o n c e p t s g o b a c k t o
W W I I , b u t r e a l i s a t i o n s i n f l a t
p a n e l f o r m h a v e o n l y b e e n w i t h u s
f o r ~ 5 0 y e a r s . O r i g i n s g o b a c k t o
t h e c o l d w a r a n d t h e n e e d t o
t r a c k m u l t i p l e b a l l i s t i c m i s s i l e s
T h e f i r s t ‘ t h i n ’ ( n e a r p r i n t e d )
l i g h t w e i g h t f l e x i b l e t e c h w a s
a p p l i e d t o a i r c r a f t s u r f a c e s i n
t h e l a t e 8 0 s a n d e a r l y 9 0 s
1 2 x 2 4 x 4 1000 x 1000
+6dB

Gain over 

single element
+9dB +60dB
ON

Equivalent Circuit

OFF
𝛌/2
f = 300GHz 

𝛌 = 1mm
P r i n t e d A r r ay s
T h e b a s i c r a d i a t o r g e o m e t r y
B e a m S H A P I N G
M u l t i - b e a m s t e e r i n g
W o r k i n g w i t h M o t h e r N a t u r e
s e e s b e t t e r p e r f o r m a n c e a s
f r e q u e n c i e s i n c r e a s e r i g h t u p
t o o p t i c s a n d b e y o n d !
Direct Path Reflected
Steered
Amplified
Controlled

Penetration

Amplification
Contained

WLAN Signal
Wall = Large

Active/Passive

Array
A da p t i v e
B U I L D I N G
B I G G E S T C H A L L E N G E
EMERGENT B E H AV I O U R S
T h e I o T / S o c i a l N e t s
a re ’ m i n d f u l ’ a n d we
a re u n a b l e t o p re d i c t
t h e a c t u a l o u t c o m e s !
Humans ARE NOW
A PRIME LIMITTER
Our in ab ilit y t o cope, ad ap t , a nd
u n d e r s t a n d f a s t c h a n g i n g n o n -
lin ear envi ro nm en ts m a kes us th e
‘c e n t re s t a g e’ p ro b l e m !
T h a n k Y o u
www.petercochrane.com
“Things that Think want to Link
and
Things that Link want to Think”

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Smart Materials and Structures

  • 1. Smart Materials and Structures P r o f P e t e r C o c h r a n e O B E
  • 2. Tech LandscapeS Why are materials ‘always’ missing ? VR & AR small data AI Quantum Computing Mobile Nets Sensors Actuators Processing Memory
  • 3. Industry 4.0 Vision Again materials are always missing? At a fundamental level, human progress is de fi ned by the way we exploit, process, use, and synthesise materials - and yet they are almost never included in descriptors of the essentials or the future! “New Materials are not only core to our future progress, they are essential in the creation of sustainability”!
  • 4. Reducin g Material and Energy Used for the produc ti on of a given product Advancement of Material Science, Automa ti on, ITC, Structures/Form Productivity, Performance Knowledge, E ffi ciency CO2 Generation Human Population Ecological Damage Material Consumption HUMAN ADVANCEMENT Materials and process innovation led
  • 5. HUMan e xploitatio n Finite resources & exponential demand Sustainable Provision Excessive Exploitation “We have damaged our planet, and now she is fighting back”
  • 6. N e w M at e r i a l s & s t r u c t u r e s Provide us with ‘infinite’ energy Our much bigger need is energy storage
  • 7. N e w M at e r i a l s & s t r u c t u r e s Provide us with ‘infinite’ energy Our much bigger need is energy storage Todays technologies fall far short of being sufficient/sustainable and we need breakthroughs in thinking: structures, materials, & basic operating modes…probably based on bio/nano tech combinations to realise a > 5x energy density improvement!
  • 8. T H I S I S N O T W A S T E I t i s a s q u a n d e r e d l a t e n t r e s o u r c e “ N o l i f e f o r m c a n s u r v i v e i n i t ’ s o w n w a s t e m a t e r i a l ” “ R e p u r p o s i n g , R e u s i n g , R e c y c l i n g i s n o t w o r k i n g - i t i s a f u n d a m e n t a l f a i l u r e ”
  • 9. I 4 . 0 : K e r n e l Any sustainable future has to embrace new materials, s c i e n c e s , t e c h n o l o g i e s , e n g i n e e r i n g, p ro c e s s e s , a u t o m a t i o n , r o b o t i c s , organisational, operating, and management modes, intelligences and thinking… and this centres on Nano/Bio Tech, AI, Robotics, and most likely, Quantum Computing! BIO-TECH nano-TECH Lower energ y Lower wast e Less friction New material s New industrie s New processe s New capabilities Multi-Disciplinar y hot spot for the 21C AI Robotics Quantum Computing The first transformation step The Io T Wrapper
  • 10. M at e r i a l s d e f i n e F O R M & F U N C T I O N “Beyond global warming, pollution, and the denuding of material supplies - we should remember that entire societies and civilisations rise and fall by there mastery of materials and their manipulation/manufacture” Stone Wood Metal Woods Metals M e t a l Rubber M e t a l A l l o y Rubber
  • 11. N E W F O R M ( s ) & FUNCTION(s)
  • 12. N E W F O R M ( s ) & FUNCTION(s) From printed muscles stronger than biology to sensors more capable than a cats whiskers or a dogs nose! From printed muscles stronger than biology to sensors more capable than a cats whiskers or a dogs nose!
  • 13. HUMAN SUR VIVAL Hinges on our ingenuity alone “We have to limit population growth whilst realising a sustainable living & working environment symbiotic with nature” “We have to stop producing more and more for the few, and start providing su ffi cient for the many”
  • 14. SMART Materials Tr a n s f o r m a t i o n a t a b a s e l e v e l • Lower energy of extraction, re fi nement, shaping and forming • Greater durability, application and utility per item produced • Higher levels of Repurposing, Reusing, Recovery, Recycling • Greater operating, distribution, delivery and operational e ffi ciency New Properties: Mechanical, Electrical, Thermal, Chemical, Function… • Conductivity • Corrosion • Density • Malleability • Elasticity • Sti ff ness • Hardness • Plasticity • Fracture • Hardness • Plasticity • Memory • Communication • Networking • Intelligence • Adaptability • Sensory • ++++++
  • 15. SMART CONCRETE E n e r g y s t o r a g e + s e l f r e p a i r + i n t e g r a t e d s e n s o r s o n l i n e
  • 16. SMART CONCRETE O r g a n i c s e l f r e p a i r i n g Integrated sensors can detect load bearing distribution and detect any precursors to failures
  • 17. NO integrated sensors or utilities to record wind and snow loading along with detecting any precursors to failures et al
  • 18. NO integrated sensors or utilities to record wind and snow loading along with detecting any precursors to failures et al
  • 19. MULTI-LAYERED S T R U C T U R E S For all forms of panel and device interface at a far lower cost
  • 20. Rigid Mobile Carry Flexi Mobile Pocket Printed Mobile Semi-Flex Wearable Printed Circuit Board Soldered Components Flexible Film Circuit Surface Mount Components Printed Circuit Film Welded/Deposited Components PRINTED MOBILES The next phase of device evolution
  • 22. Conventional Rigid Products Stretchable Flexible Textiles Wearable Phase 2: SMARTS - Embedded/Integrated Electronic Sensors, Actuators, Processing & Communication, Energy Storage, and Limited Shape Shifting 3D PRINTED/ AM SPECIES
  • 23. O i l r i g s & A i r c r a f t C o n t i n u a l v i b r a t i o n / p e r f o r m a n c e / m a i n t e n a n c e & a n a l y s i s r e p o r t i n g Integrated sensors can detect operating condition of all key components - precursors to failures - and failures
  • 24. O i l r i g s & A i r c r a f t C o n t i n u a l v i b r a t i o n / p e r f o r m a n c e / m a i n t e n a n c e & a n a l y s i s r e p o r t i n g Integrated sensors can detect operating condition of all key components - precursors to failures - and failures Tim e Frequency Signal Level
  • 25. M Y F U T U R E C A R ? All components printed & smart ? Entirely assembled by robots? Always on-line? Self driving ? Body panels: Energy storing Colour programmable Self repairing to a degree Self cleaning - hydrophobic 100% recoverable materials Components: All IoT connected Performance monitored Highly recoverable materials Windows/Glass: PhotoChromatic Self healing cracks/scratches
  • 26. D U M B t o S M A R T Wired and wireless vehicle IoT D o z e n s o f s e n s o r s , r e c o r d e r s , c o n t r o l u n i t s , a g g r e g a t e d b y o n - b o a rd a n a l y s i s w i t h s p o r a d i c I o T / I n t e r n e t c o n n e c t v i a m u l t i p l e channels WiFi,3, 4, 5G Direct to Service Centre Communication Direct Car-to-Car Avoiding 3, 4, 5G Congestion
  • 27. D U M B t o S M A R T - Materials inventory & suppliers - Production process detail - Vehicle compatibilities - Full logistics record - Storage histories - Handling details - History of use - Temperature - Humidity - Stress - Failures - Repairs - Disposal - Recycle - Reuse - +++ - Dynamic element of a vehicle - Performance optimisation - Parameter adjustment - Pressure adaptation - Suspension trim - +++ - Reuse - Repair - Recycle - Recover - Replace - Repurpose
  • 28. W h e e l F u t u r e s Pa ss i v e - A c t i v e A ss e m b l e d ? ? P r i n t e d ? ?
  • 29. I oT E M B E D D E D C H I P S I n e v e r y p r o d u c t & c o m m o d i t y i t e m A u d i t T r a i l s H i s t o r y D e s i g n D e t a i l s M a t e r i a l S o u r c e s E l e m e n t C r e a t i o n C o m p o n e n t A s s e m b l y P r o d u c t i o n P r o c e s s P r o d u c t Te s t i n g S u p p l y C h a i n O w n e r D e t a i l s R e p u r p o s i n g ? R e c y c l i n g ? R e u s e ?
  • 30. Performance & user feedback failure detection and prediction For the first time users become a part of the design loop!
  • 31. Users a part of design loop for decades! “In many ways the IT industry is is an exemplary pre-cursor of what is too come”
  • 32. 1.0 2.0 3.0 4.0 5.0 Water + Steam Power Mechanisation Electrical Power Mass Production Computer Control Automation Customisation Smart Factories Efficient Additive Production INDUSTRY Evolves A n e x p o n e n t i a l c y c l e Smart Materials Programable Production 3R Greening More & More from less and less
  • 33. B I G C H A L L E N G E S LIFETIME PERFORMANCE W i l l t h e s e p ro p e r t i e s remain stable for the l i f e - t i m e o f t h e p ro d u c t ?
  • 34. Opportunity SPACE I B M 2nm Transistors 2 nm IBM Transistors C a r b o n NanoTubes V L S I B i o Tech N a n o Te c h A huge amount of unexplored territory with potential for combining/integrating proteins into plastics +++
  • 35. O p p o r t u n i t y S P A C E P r i n t e d a c t i v e / p a s s i v e m e t a - m a t e r i a l s D i a p o l e L a y e r R e f l e c t i v e L a y e r R e f l e c t i v e L a y e r D i e l e c t r i c L a y e r s
  • 36. P h a s e d A R R AY S T r a c k i n g m u l t i p l e t a r g e t s M e t a m a t e r i a l p a n e l s a l l o w 1 - 3 0 G H z r a d a r a p p s a n d p r o v i d e a l o w r a d a r p r o f i l e 1 G H z = > ℷ = 3 3 c m 3 0 G H z = > ℷ = 1 c m T h e b a s i c c o n c e p t s g o b a c k t o W W I I , b u t r e a l i s a t i o n s i n f l a t p a n e l f o r m h a v e o n l y b e e n w i t h u s f o r ~ 5 0 y e a r s . O r i g i n s g o b a c k t o t h e c o l d w a r a n d t h e n e e d t o t r a c k m u l t i p l e b a l l i s t i c m i s s i l e s T h e f i r s t ‘ t h i n ’ ( n e a r p r i n t e d ) l i g h t w e i g h t f l e x i b l e t e c h w a s a p p l i e d t o a i r c r a f t s u r f a c e s i n t h e l a t e 8 0 s a n d e a r l y 9 0 s
  • 37. 1 2 x 2 4 x 4 1000 x 1000 +6dB Gain over single element +9dB +60dB ON Equivalent Circuit OFF 𝛌/2 f = 300GHz 𝛌 = 1mm P r i n t e d A r r ay s T h e b a s i c r a d i a t o r g e o m e t r y
  • 38. B e a m S H A P I N G M u l t i - b e a m s t e e r i n g W o r k i n g w i t h M o t h e r N a t u r e s e e s b e t t e r p e r f o r m a n c e a s f r e q u e n c i e s i n c r e a s e r i g h t u p t o o p t i c s a n d b e y o n d !
  • 39. Direct Path Reflected Steered Amplified Controlled Penetration Amplification Contained WLAN Signal Wall = Large Active/Passive Array A da p t i v e B U I L D I N G
  • 40. B I G G E S T C H A L L E N G E EMERGENT B E H AV I O U R S T h e I o T / S o c i a l N e t s a re ’ m i n d f u l ’ a n d we a re u n a b l e t o p re d i c t t h e a c t u a l o u t c o m e s !
  • 41. Humans ARE NOW A PRIME LIMITTER Our in ab ilit y t o cope, ad ap t , a nd u n d e r s t a n d f a s t c h a n g i n g n o n - lin ear envi ro nm en ts m a kes us th e ‘c e n t re s t a g e’ p ro b l e m !
  • 42. T h a n k Y o u www.petercochrane.com “Things that Think want to Link and Things that Link want to Think”