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Mechanisms
     Simple Machines
Lever, Wheel and Axle, & Pulley
Simple Machines
  Mechanisms that manipulate magnitude of
  force and distance.

The Six Simple Machines
 Lever       Wheel and Axle       Pulley
The Six Simple Machines

 Inclined Plane   Wedge   Screw
Mechanical Advantage

    Ratio of the magnitude of the
    resistance and effort forces
    Ratio of distance traveled by the effort
    and the resistance force
    Calculated ratios allow designers to
    manipulate speed, distance, force, and
    function
Mechanical Advantage Example
 A mechanical advantage of 4:1 tells us
 what about a mechanism?
 Magnitude of Force:
    Effort force magnitude is 4 times less than the magnitude
    of the resistance force.
 Distance Traveled by Forces:
    Effort force travels 4 times greater distance than
    the resistance force.
Work
 The force applied on an object times the
 distance traveled by the object parallel
 to the force
        Initial position                Final position
Force (F)




                           Parallel Distance (d║)

            Work = Force · Distance = F · d║
Work
 The product of the effort times the distance
 traveled will be the same regardless of the
 system mechanical advantage
Mechanical Advantage Ratios
 One is the magic number
  If MA is greater than 1:
      Proportionally less effort force is required to
      overcome the resistance force
     Proportionally greater effort distance is
     required to overcome the resistance force
  If MA is less than 1:
      Proportionally greater effort force is required
      to overcome the resistance force
     Proportionally less effort distance is
     required to overcome the resistance force
  MA can never be less than or equal to zero.
Ideal Mechanical Advantage (IMA)
    Theory-based calculation
    Friction loss is not taken into consideration
    Ratio of distance traveled by effort and
    resistance force
    Used in efficiency and safety factor design
    calculations
                                  DE
                            IMA =
                                  DR
DE = Distance traveled by effort force
DR = Distance traveled by resistance force
Actual Mechanical Advantage (AMA)
 Inquiry-based calculation
 Frictional losses are taken into consideration
 Used in efficiency calculations

                                 FR
 Ratio of force magnitudes

                           AMA =
                                 FE
 FR = Magnitude of resistance force
 FE = Magnitude of effort force
Real World Mechanical Advantage



 Can you think of a
 machine that has a
 mechanical advantage
 greater than 1?
Real World Mechanical Advantage


 Can you think of
 a machine that
 has a mechanical
 advantage less
 than 1?
Lever
  A rigid bar used to exert a pressure or
  sustain a weight at one point of its length
  by the application of a force at a second
  and turning at a third on a fulcrum.
1st Class Lever
   Fulcrum is located between the effort and
   the resistance force
   Effort and resistance forces are applied to
   the lever arm in the same direction
   Only class of lever that can have a MA
   greater than or less than 1
                 Effort                Resistance
                              MA =1

                          Effort                     Resistance
Resistance                         Effort
             MA <1                           MA >1
2nd Class Lever
 Fulcrum is located at one end of the lever
 Resistance force is located between the fulcrum
 and the effort force
 Resistance force and effort force are in opposing
 directions
 Always has a mechanical advantage >1
                                     Resistance




                            Effort
3rd Class Lever
 Fulcrum is located at one end of the lever
 Effort force is located between the fulcrum and
 the resistance
 Resistance force and effort force are in
 opposing directions
 Always has a mechanical advantage < 1
                          Resistance




                                       Effort
Moment
 The turning effect of a force about a point equal to
 the magnitude of the force times the
 perpendicular distance from the point to the line
 of action from the force.




                  M = dxF
  Torque:        A force that produces or tends to
                 produce rotation or torsion.
Lever Moment Calculation
                     5.5 in.   Resistance
             15 lb
               15 lbs

            Effort
 Calculate the effort moment acting on the lever above.

                     M= dxF

       Effort Moment = 5.5 in. x 15 lb

       Effort Moment = 82.5 in. lb
Lever Moment Calculation

 When the effort and resistance moments
 are equal, the lever is in static equilibrium.

  Static equilibrium:
  A condition where there are no net external
  forces acting upon a particle or rigid body
  and the body remains at rest or continues
  at a constant velocity.
Lever Moment Calculation
              Effort                Resistance
                       5.5 in.      ?
                                    36 2/3 lb
              15 15 lbs
                 lb




Using what you know regarding static equilibrium, calculate the
unknown distance from the fulcrum to the resistance force.

         Static equilibrium:
                Effort Moment = Resistance Moment

                       82.5 in.-lb = 36 2/3 lb x DR
             82.5 in.-lb /36.66 lb = DR
                              DR = 2.25 in.
Lever IMA
           DE                                    Resistance
     IMA =                    Effort
           DR
Both effort and resistance
forces will travel in a circle if
unopposed.
Circumference is the distance around the perimeter of a circle.
Circumference = 2 p r
           DE = 2 π (effort arm length)
              DR = 2 π (resistance arm length)

             2 π (effort arm length)
            ______________________
      IMA =
             2 π (resistance arm length)
Lever AMA
  The ratio of applied resistance force to
  applied effort force
                                                2.25
       FR                          5.5 in.       in.
 AMA =                                               32 lb
       FE               16 lb



                          Effort                    Resistance
 What is the AMA of the lever above?      AMA = 2:1
          32lb
 AMA =              Why is the IMA larger than the AMA?
          16lb
 What is the IMA of the lever above?       IMA = 2.44:1

           IMA=
                DE                     5.5in.
                                 IMA =
                DR                     2.25in.
Efficiency
   In a machine, the ratio of useful energy output to
   the total energy input, or the percentage of the
   work input that is converted to work output
   The ratio of AMA to IMA
                       AMA
        % Efficiency =     100
                       IMA
   What is the efficiency of the lever on the previous
   slide? Click to return to previous slide
                                 2.00
                                      100 = 82.0%
  AMA = 2:1
                  % Efficiency =
   IMA = 2.44:1                  2.44

         No machine is 100% efficient.
Wheel & Axle
  A wheel is a lever arm that is fixed to a shaft, which is
  called an axle.
  The wheel and axle move together as a simple lever to lift
  or to move an item by rolling.
  It is important to know within the wheel and axle system
  which is applying the effort and resistance force – the
  wheel or the axle.




Can you think of an example
of a wheel driving an axle?
Wheel & Axle IMA                              Ǿ6 in.         Ǿ20 in.


         DE
   IMA =
         DR
      Both effort and resistance
      forces will travel in a circle if
      unopposed.
                                      Circumference = 2pr or πd
  DE = π [Diameter of effort (wheel or axle)]
   DR = π [Diameter resistance (wheel or axle)]
           π (effort diameter)
          ______________________
  IMA =
           π (resistance diameter)
What is the IMA of the wheel above if the axle is driving the wheel?
                        6 in. / 20 in. = .3 = .3:1 = 3:10
What is the IMA of the wheel above if the wheel is driving the axle?
                         20 in. / 6 in. = 3.33 = 3.33:1
Ǿ6 in.
Wheel & Axle AMA                                          Ǿ20 in.


       FR                                         200lb
 AMA =
       FE
Use the wheel and axle assembly                       70lb
illustration to the right to solve the
following.
 What is the AMA if the wheel is driving the axle?
 200lb/70lb = 2.86 = 2.86:1
What is the efficiency of the wheel and axle assembly?
                  AMA       2.86
   % Efficiency =     100 =      100 = 85.9%
                  IMA       3.33
Pulley
  A pulley is a lever consisting of a wheel with a
  groove in its rim which is used to change the
  direction and magnitude of a force exerted by a
  rope or cable.
Pulley IMA
           Fixed Pulley
           - 1st class lever with an IMA of 1
           - Changes the direction of force

                                                10 lb
5 lb   5 lb
              Movable Pulley
              - 2nd class lever with an IMA of 2
              - Force directions stay constant

                                                        10 lb

   10 lb
Pulleys In Combination
   Fixed and movable pulleys in combination
   (called a block and tackle) provide
   mechanical advantage and a change of
   direction for effort force.
   If a single rope or cable is threaded
   multiple times through a system of pulleys,
   Pulley IMA = # strands opposing the
                  force of the load and
                  movable pulleys

   What is the IMA of the pulley
   system on the right? 4
Compound Machines
If one simple machine is used after another, the
mechanical advantages multiply.
Pulleys In Combination
              With separate ropes or cables, the output of one
              pulley system can become the input of another
              pulley system. This is a compound machine.
          10 lbf 10 lbf

                           What is the IMA of the
                           pulley system on the left?
         20 lbf 20 lbf




40 lbf        40 lbf




           80 lbf
Pulley AMA
           FR
     AMA =
           FE
    What is the AMA of the pulley system
    on the right?
        800lb
  AMA =           AMA = 3.48 = 3.48:1
        230lb
     What is the efficiency of the pulley
     system on the right?                             230 lb

                  AMA             3.48
 % Efficiency =       100              100
                  IMA               4        800 lb

                              = 87%
Common misconception: Angles don’t matter
Pulley IMA = # strands opposing load only if
strands are opposite/parallel to the resistance
force.




                          Calculating IMA
     IMA=2
                          requires trigonometry
Common misconception:
“Count the effort strand if it pulls up”
                             sometimes
Pulley IMA = # strands opposing the
load.                               80 lbf

  Count a strand if it    IMA=2
  opposes the load or the
  load’s movable pulley.
                             40 lbf        40 lbf
  It might pull up or
  down.
Image Resources

 Microsoft, Inc. (2008). Clip art. Retrieved January 10, 2008, from
    http://office.microsoft.com/en-us/clipart/default.aspx

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Simple machinesleverwheelandaxlepulley[1]

  • 1. Mechanisms Simple Machines Lever, Wheel and Axle, & Pulley
  • 2. Simple Machines Mechanisms that manipulate magnitude of force and distance. The Six Simple Machines Lever Wheel and Axle Pulley
  • 3. The Six Simple Machines Inclined Plane Wedge Screw
  • 4. Mechanical Advantage Ratio of the magnitude of the resistance and effort forces Ratio of distance traveled by the effort and the resistance force Calculated ratios allow designers to manipulate speed, distance, force, and function
  • 5. Mechanical Advantage Example A mechanical advantage of 4:1 tells us what about a mechanism? Magnitude of Force: Effort force magnitude is 4 times less than the magnitude of the resistance force. Distance Traveled by Forces: Effort force travels 4 times greater distance than the resistance force.
  • 6. Work The force applied on an object times the distance traveled by the object parallel to the force Initial position Final position Force (F) Parallel Distance (d║) Work = Force · Distance = F · d║
  • 7. Work The product of the effort times the distance traveled will be the same regardless of the system mechanical advantage
  • 8. Mechanical Advantage Ratios One is the magic number If MA is greater than 1: Proportionally less effort force is required to overcome the resistance force Proportionally greater effort distance is required to overcome the resistance force If MA is less than 1: Proportionally greater effort force is required to overcome the resistance force Proportionally less effort distance is required to overcome the resistance force MA can never be less than or equal to zero.
  • 9. Ideal Mechanical Advantage (IMA) Theory-based calculation Friction loss is not taken into consideration Ratio of distance traveled by effort and resistance force Used in efficiency and safety factor design calculations DE IMA = DR DE = Distance traveled by effort force DR = Distance traveled by resistance force
  • 10. Actual Mechanical Advantage (AMA) Inquiry-based calculation Frictional losses are taken into consideration Used in efficiency calculations FR Ratio of force magnitudes AMA = FE FR = Magnitude of resistance force FE = Magnitude of effort force
  • 11. Real World Mechanical Advantage Can you think of a machine that has a mechanical advantage greater than 1?
  • 12. Real World Mechanical Advantage Can you think of a machine that has a mechanical advantage less than 1?
  • 13. Lever A rigid bar used to exert a pressure or sustain a weight at one point of its length by the application of a force at a second and turning at a third on a fulcrum.
  • 14. 1st Class Lever Fulcrum is located between the effort and the resistance force Effort and resistance forces are applied to the lever arm in the same direction Only class of lever that can have a MA greater than or less than 1 Effort Resistance MA =1 Effort Resistance Resistance Effort MA <1 MA >1
  • 15. 2nd Class Lever Fulcrum is located at one end of the lever Resistance force is located between the fulcrum and the effort force Resistance force and effort force are in opposing directions Always has a mechanical advantage >1 Resistance Effort
  • 16. 3rd Class Lever Fulcrum is located at one end of the lever Effort force is located between the fulcrum and the resistance Resistance force and effort force are in opposing directions Always has a mechanical advantage < 1 Resistance Effort
  • 17. Moment The turning effect of a force about a point equal to the magnitude of the force times the perpendicular distance from the point to the line of action from the force. M = dxF Torque: A force that produces or tends to produce rotation or torsion.
  • 18. Lever Moment Calculation 5.5 in. Resistance 15 lb 15 lbs Effort Calculate the effort moment acting on the lever above. M= dxF Effort Moment = 5.5 in. x 15 lb Effort Moment = 82.5 in. lb
  • 19. Lever Moment Calculation When the effort and resistance moments are equal, the lever is in static equilibrium. Static equilibrium: A condition where there are no net external forces acting upon a particle or rigid body and the body remains at rest or continues at a constant velocity.
  • 20. Lever Moment Calculation Effort Resistance 5.5 in. ? 36 2/3 lb 15 15 lbs lb Using what you know regarding static equilibrium, calculate the unknown distance from the fulcrum to the resistance force. Static equilibrium: Effort Moment = Resistance Moment 82.5 in.-lb = 36 2/3 lb x DR 82.5 in.-lb /36.66 lb = DR DR = 2.25 in.
  • 21. Lever IMA DE Resistance IMA = Effort DR Both effort and resistance forces will travel in a circle if unopposed. Circumference is the distance around the perimeter of a circle. Circumference = 2 p r DE = 2 π (effort arm length) DR = 2 π (resistance arm length) 2 π (effort arm length) ______________________ IMA = 2 π (resistance arm length)
  • 22. Lever AMA The ratio of applied resistance force to applied effort force 2.25 FR 5.5 in. in. AMA = 32 lb FE 16 lb Effort Resistance What is the AMA of the lever above? AMA = 2:1 32lb AMA = Why is the IMA larger than the AMA? 16lb What is the IMA of the lever above? IMA = 2.44:1 IMA= DE 5.5in. IMA = DR 2.25in.
  • 23. Efficiency In a machine, the ratio of useful energy output to the total energy input, or the percentage of the work input that is converted to work output The ratio of AMA to IMA AMA % Efficiency = 100 IMA What is the efficiency of the lever on the previous slide? Click to return to previous slide 2.00 100 = 82.0% AMA = 2:1 % Efficiency = IMA = 2.44:1 2.44 No machine is 100% efficient.
  • 24. Wheel & Axle A wheel is a lever arm that is fixed to a shaft, which is called an axle. The wheel and axle move together as a simple lever to lift or to move an item by rolling. It is important to know within the wheel and axle system which is applying the effort and resistance force – the wheel or the axle. Can you think of an example of a wheel driving an axle?
  • 25. Wheel & Axle IMA Ǿ6 in. Ǿ20 in. DE IMA = DR Both effort and resistance forces will travel in a circle if unopposed. Circumference = 2pr or πd DE = π [Diameter of effort (wheel or axle)] DR = π [Diameter resistance (wheel or axle)] π (effort diameter) ______________________ IMA = π (resistance diameter) What is the IMA of the wheel above if the axle is driving the wheel? 6 in. / 20 in. = .3 = .3:1 = 3:10 What is the IMA of the wheel above if the wheel is driving the axle? 20 in. / 6 in. = 3.33 = 3.33:1
  • 26. Ǿ6 in. Wheel & Axle AMA Ǿ20 in. FR 200lb AMA = FE Use the wheel and axle assembly 70lb illustration to the right to solve the following. What is the AMA if the wheel is driving the axle? 200lb/70lb = 2.86 = 2.86:1 What is the efficiency of the wheel and axle assembly? AMA 2.86 % Efficiency = 100 = 100 = 85.9% IMA 3.33
  • 27. Pulley A pulley is a lever consisting of a wheel with a groove in its rim which is used to change the direction and magnitude of a force exerted by a rope or cable.
  • 28. Pulley IMA Fixed Pulley - 1st class lever with an IMA of 1 - Changes the direction of force 10 lb 5 lb 5 lb Movable Pulley - 2nd class lever with an IMA of 2 - Force directions stay constant 10 lb 10 lb
  • 29. Pulleys In Combination Fixed and movable pulleys in combination (called a block and tackle) provide mechanical advantage and a change of direction for effort force. If a single rope or cable is threaded multiple times through a system of pulleys, Pulley IMA = # strands opposing the force of the load and movable pulleys What is the IMA of the pulley system on the right? 4
  • 30. Compound Machines If one simple machine is used after another, the mechanical advantages multiply.
  • 31. Pulleys In Combination With separate ropes or cables, the output of one pulley system can become the input of another pulley system. This is a compound machine. 10 lbf 10 lbf What is the IMA of the pulley system on the left? 20 lbf 20 lbf 40 lbf 40 lbf 80 lbf
  • 32. Pulley AMA FR AMA = FE What is the AMA of the pulley system on the right? 800lb AMA = AMA = 3.48 = 3.48:1 230lb What is the efficiency of the pulley system on the right? 230 lb AMA 3.48 % Efficiency = 100 100 IMA 4 800 lb = 87%
  • 33. Common misconception: Angles don’t matter Pulley IMA = # strands opposing load only if strands are opposite/parallel to the resistance force. Calculating IMA IMA=2 requires trigonometry
  • 34. Common misconception: “Count the effort strand if it pulls up” sometimes Pulley IMA = # strands opposing the load. 80 lbf Count a strand if it IMA=2 opposes the load or the load’s movable pulley. 40 lbf 40 lbf It might pull up or down.
  • 35. Image Resources Microsoft, Inc. (2008). Clip art. Retrieved January 10, 2008, from http://office.microsoft.com/en-us/clipart/default.aspx

Editor's Notes

  1. The terms moment and torque are synonymous.
  2. Note: The IMA of this system is only about 3.9 because the shortest segment of the rope, tied to the fixed pulley, is not vertical. Since the load is downward, only the upward component of that strand’s force will count, and at the angle shown, the vertical component is about 0.9 times the angled force in that strand. Because resolving a vector into components is not covered until unit 2, this fine point is glossed over at this time. Could you lift this motorcycle? Ideally, it will take 150 lb of force. A student weighing less than 150 lb could hang on the rope without lifting the motorcycle. This demonstrates an advantage of having the free end pointing upward; then a person can pull with a force greater than their own weight.
  3. In the pulley on the right, the IMA is not 2. Although the vertical forces from the two strands still are each half the resistance force, the tension in the string depends on the angle. We will not be addressing these types of problems, though you will learn how to do so in unit 2 when you deal with trusses.In your measurements, keep the strands in the opposite direction from the resistance force to avoid this complication.
  4. In the movable pulley here, the effort force is used to pull the movable pulley down along with the load. This is used, for example, in pulling the foot of a sail downward after it has been hoisted. The resistance will only be forced downward 1 ft for every 2 ft of rope pulled out of the system.