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Engineering outputs of an industrial CCS
network in Teesside
Sarah Tennison
@Teescollective
www.teessidecollective.co.uk
info@teescollective.co.uk
SSI - Europe’s second largest
Blast Furnace
• Total site emits 7.1million tonnes of CO2 per
year
• After optioneering 3 concepts selected for
further study:
1. Post combustion capture on the flue gas from new
power station fueled by blast furnace gas – 1.6million
tonnes captured
2. Pre-combustion capture from entire blast furnace gas
– 2.1million tonnes captured
3. Pre-combustion capture from excess blast furnace
gas and BOS gas – carbon converted to H2 and CO2
in shift reaction – 2.2million tonnes captured
Comparison of options
Growhow – 35% of UK’s
fertilisers
• Produces CO2 as part of process, sells to
Greenhouses and Drinks industry
• Average of 375,000 tonnes of CO2 per year
• New 100barg compression plant required
(2 x 50tonne/hr compressors)
• Proven technology from existing suppliers
• No operation or integration issues identified
Compressor Compound
BOC Linde - UK’s largest Steam
Methane Reformer
• 305,000 tonnes of CO2 captured
• Conventional Amine Process on flue
gas from SMR
• No significant impact on the
hydrogen plant
• Significant power consumption –
5.9MW
ReformerCCP
Core
Plant
PSA
CCP Utilities
BOC Layout
Natural
Gas
Feed
SMR Shift PSA
Hydrogen
Export
Tail Gas
Flue
Gas
Steam
Export
HMU
Utilities
Existing
Hydrogen
Plant
CO2
Capture
Compression
&
Dehydration
CO2
Export
Vent Gas
CCP
Utilities
New CO2
Capture Plant
Lotte - Produces enough PET for
15billion drinks bottles every year
• 50,000 tonnes of CO2 captured
• Amine capture solution selected
• Pre-designed amine units
available – American – no
European pricing available
• 90% CO2 captured
New
Plant
Lotte Chemicals Layout
Onshore network
• 5 and 15million tonnes per year capacity pipe studied
• 100 barg from capture units with specified CO2, transport at dense phase
• Constraints identified to generate route:
– Environmental
– NG NTS Feeder
– Populations
– Access to suitable shore landing
– Rail and road crossings
Initial spine and extensions
Booster Station to Offshore Routes
Booster
Station
Booster
Station
Cleveland
Golf
Club
Cleveland
Golf
Club
SSI
CCS
SSI
CCS
Hot
Metal
Line
Hot
Metal
Line
Offshore network
• Two destinations:
• National Grid’s 5/42 / Bunter
– 154km
– 3 pipeline crossings, 3
communication crossings, 3
electrical transmission cable
crossings, submarine exercise area.
– 5mt/yr = 18in. 15mt/yr = 24in
• Captain
– 433km
– 4 pipeline crossings
– 5mt/yr = 20in. 15mt/yr = 30in
Thank you
Sarah Tennison
@Teescollective
www.teessidecollective.co.uk
info@teescollective.co.uk

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Sarah Tennison (Tees Valley Unlimited) - Teesside Collective: Designing an Industrial CCS Network in Teesside, Outcomes from the Engineering Design Work - UKCCSRC Cranfield Biannual 21-22 April 2015

  • 1. Engineering outputs of an industrial CCS network in Teesside Sarah Tennison @Teescollective www.teessidecollective.co.uk info@teescollective.co.uk
  • 2.
  • 3. SSI - Europe’s second largest Blast Furnace • Total site emits 7.1million tonnes of CO2 per year • After optioneering 3 concepts selected for further study: 1. Post combustion capture on the flue gas from new power station fueled by blast furnace gas – 1.6million tonnes captured 2. Pre-combustion capture from entire blast furnace gas – 2.1million tonnes captured 3. Pre-combustion capture from excess blast furnace gas and BOS gas – carbon converted to H2 and CO2 in shift reaction – 2.2million tonnes captured
  • 5. Growhow – 35% of UK’s fertilisers • Produces CO2 as part of process, sells to Greenhouses and Drinks industry • Average of 375,000 tonnes of CO2 per year • New 100barg compression plant required (2 x 50tonne/hr compressors) • Proven technology from existing suppliers • No operation or integration issues identified
  • 7. BOC Linde - UK’s largest Steam Methane Reformer • 305,000 tonnes of CO2 captured • Conventional Amine Process on flue gas from SMR • No significant impact on the hydrogen plant • Significant power consumption – 5.9MW ReformerCCP Core Plant PSA CCP Utilities
  • 8. BOC Layout Natural Gas Feed SMR Shift PSA Hydrogen Export Tail Gas Flue Gas Steam Export HMU Utilities Existing Hydrogen Plant CO2 Capture Compression & Dehydration CO2 Export Vent Gas CCP Utilities New CO2 Capture Plant
  • 9. Lotte - Produces enough PET for 15billion drinks bottles every year • 50,000 tonnes of CO2 captured • Amine capture solution selected • Pre-designed amine units available – American – no European pricing available • 90% CO2 captured New Plant
  • 11. Onshore network • 5 and 15million tonnes per year capacity pipe studied • 100 barg from capture units with specified CO2, transport at dense phase • Constraints identified to generate route: – Environmental – NG NTS Feeder – Populations – Access to suitable shore landing – Rail and road crossings
  • 12. Initial spine and extensions
  • 13. Booster Station to Offshore Routes Booster Station Booster Station Cleveland Golf Club Cleveland Golf Club SSI CCS SSI CCS Hot Metal Line Hot Metal Line
  • 14. Offshore network • Two destinations: • National Grid’s 5/42 / Bunter – 154km – 3 pipeline crossings, 3 communication crossings, 3 electrical transmission cable crossings, submarine exercise area. – 5mt/yr = 18in. 15mt/yr = 24in • Captain – 433km – 4 pipeline crossings – 5mt/yr = 20in. 15mt/yr = 30in