1. GYANARANJAN ROUL
Polineni Nilayam, Old No.-21,New No.-13, Room No-6, Muthukumaran Nagar, Poonamalee-600056
Contact: +91-7299440289, 9543629588; Email: g.roul99@yahoo.com
PRODUCTION MANAGER - PRODUCTION & QUALITY
MANAGEMENT
Seeking challenging assignments with an organization of repute across the industry
PROFILE
• Competent and diligent professional with an experience of over 9.3 years in Production Engineering, Quality
Assurance, Troubleshooting and Operations in the Automotive ; currently spearheading as Shift Incharge
(Production & Quality) with Alstom India Limited.
• Expertise in Production Management, Planning & Scheduling, Maintenance & Operation Activity,
Mechanical Tools and Quality Assurance. Ability to handle machines breakdowns, planned & preventive
maintenance, overhauling, product development & inventory control.
• Core competencies in designing & implementing quality control systems & procedures to minimize
rejections. Skilled in deriving substantial improvements with implementation of latest Quality Management Tools.
• Ability to conceptualize processes for product development with sophisticated quality control measures in compliance
with the specified standards while performing root-cause analysis to prevent any recurrences & defective issues.
Comprehensive knowledge of TPM, TQM, ISO, 5S, 3C, 7QC, Poka Yoke, FMEA, Waste Management
and Kaizen.
• Recognized as a hands-on, proactive professional who can rapidly identify problems, formulate tactical plans, initiate
change and implement effective programs in challenging and diverse environments.
Core Competencies
Project Planning & Scheduling ♦ Production Management ♦ Quality Control / Assurance ♦ Cost Control ♦ Techno-
commercial Operations ♦ Troubleshooting & Breakdown Analysis ♦ Safety Compliance ♦ Team Management ♦
Negotiation ♦ Liason/Coordination
Key Accomplishments
• Successfully led team members to achieve the production targets.
• Worked in BHT,FRANCE & modified production,quality & process.
• Credential of being recognized as Best Engineer.
• Successfully modified line process flow and assembly procedures in advanced way for better quality, safety and
productivity.
• Distinction of being the best C.I team in all assembly lines.
• Played a key role in all continuous improvement activities.
• Significantly contributed in achieving production targets in all assembly lines that resulted in 20% increase in
productivity.
• Successfully conducted lighting test for R&D for GIS in CPRI, Hyderabad.
• Successfully completed all projects.
2. PROFESSIONAL EXPERIENCE
ALSTOM INDIA LIMITED
Mar’10-Till Date
Production Incharge
• Responsible for handling production and operations of circuit breaker, hydraulic mechanism, air bushing, disconnector
mechanism, lCC cabling effectively, safely and economically and ensure that products meet the requirements and
standards with acceptable quality as required by the customers.
• Reviewing the product-group wise daily Production report and Management reports while analyzing and controlling
the defects / scrap / waste.
• Accountable for reduction of in process rejection using quality tools, maintaining 5S in shop floor and inspecting
quality online for better productivity and time saving.
• Interfacing with "KAIZEN" group for setting up time reduction activity and be part of process improvement.
• Performing root-cause analysis of defects while developing & improving the processing by taking corrective actions to
prevent any reoccurrences and defective issues. Ensuring the Corrective & Preventive Action (CAPA) in time for the
process deviations, internal rejections and customer complaints.
• Deft in imparting training to outsource & trainee employees on defects & acceptance criteria.
• Deftly handling the task of timely delivery of the product within the stipulated time provided by the customers.
• Responsible for conducting internal safety & material handling equipment audits to check out quality and stability of
manufactured product.
• Coordinating the workflow with all the concerned staff members and departments and regularly tracking, reviewing &
providing periodic assessment. Carrying out stage by stage inspections and test to ensure adherence to technical
specifications and quality standards and reduce rejections.
• Mapping the process while conducting the gap analysis for analytical instruments, documenting all work flows and
reviewing the Impact Analysis Document for further processing and ensuring action plan as per requirement.
• Establishing quality standards and implemented stringent quality control systems to enhance maintenance quality of
equipment.
MANDO INDIA LIMITED
Oct’05 – Mar’10
Engineer
• Spearheaded efforts across meeting daily production target of hydraulic brake systems, i.e brake booster, master
cylinder, drum brake assy, calliper brake assy.
• Planned daily production activities, allocated and distributed the man power to meet production targets as per PPC
department. Monitored regular production, troubleshooting & inventory control management while planning &
conceptualizing strategies for the accomplishment of production target within a specified time & quality parameters.
• Dexterously involved in imparting on-the-job training to the new recruits.
• Instrumental in quality assurance & maintaining quality reports, taking corrective actions for quality-related problems.
• Responsible for the task of ensuring timely production and co-ordinate team and ensure optimum quality control.
Monitored and maintained quality of incoming and outgoing materials.
3. • Constantly monitored the day-to-day operations, maintained daily checklists and executed the tasks assigned in
accordance with organizational standards.
• Addressed customer complaints and provided counter solutions.
• Analyzed reasons for rejections & reworks and developed Poka-Yoke in work area.
• Significantly explored opportunities for product quality improvement and cost optimization and developed resources
for core competencies.
• Adhering to Safety, Environment and Health standards in all functional areas and developed & implemented
measures for enhancing safety levels.
EDUCATIONAL CREDENTIALS
B.Tech. (Mechanical Engineering), 2011
Rajasthan Vidyapeeth(60%)
Diploma in Mechanical Engineering, 2005
Utkalamani Gopabandhu Institute of Engineering(67%)
Matriculation, 2000
S.C.T.E & V.T ODISHA(78%)
Technical Skills
MS Office, AutoCAD & Internet Applications
Trainings Attended
• 5S & 3C
• Fire & Safety Training
• Waste Elimination
• 7 QC Tools
• EHS
• Poke Yoke
• FMEA
• White Belt Training In Anand University Parwanoo
• TPM & TQM
• Inhouse training for Gas Insulated Substation by French trainers from BHT France.
• New product launching, assembly, r & d testing trained in AIX LE BAN,France.
• Alstom Production System (APS)
Date of Birth: 16
th
January 1984
Languages known: English, Hindi, Tamil and Oriya
Permanent Address: C/o Narayan Roul, AT/P.O. Champeswar, Kanpur, Dist. Cuttack, Orissa-754037
References: Available on request