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GOKULESH KUMAR
U-114, Hill View Garden, Trehan, Bhiwadi, District – Alwar 301019, Rajasthan
Contact: +91 9868006538, 08696608906  E-mail: gokulesh_kumar76@rediffmail.com
SENIOR QUALITY MANAGEMENT PROFESSIONAL – AUTOMOBILE/ENGG. INDUSTRY
19+ years’ rich experience in delivering optimal results & business value in high-growth environment in the areas of ISO Quality
Management System Audit in Automobile/Engineering industry of repute
PROFILE
• Diligent and result oriented professional with ability to work in team spirit and integrate the twin fundamentals of quality
assurance and control. Thorough understanding of all aspects governing quality and inspection activities and up-to-date
knowledge of latest technological advancements, regulations/guidelines and statutory compliances in the industry
• Established performance benchmarks in designing and implementing quality management systems and procedures to ensure
strict adherence to quality parameters, minimize rejections and achieve highest quality standards through continual
improvement. Fully conversant with internationally adopted HSE/safety norms, systems, procedures, practices and related
regulatory provisions.
• Core strengths in process planning & manufacturing, quality management, and processing of jigs fixtures, small tools and
product development. Innate strengths in mould manufacturing/maintenance, tool engineering, production, operations etc.
Deft in providing uninterrupted support to production lines by maintaining regular supply of mould and tooling.
• Rich knowledge of engineering drawings, raw materials plans, vendor development and driving purchase/procurement
initiatives to arrange materials on most competitive rates. Skilled in liaising with contracting principles to ensure compliance
with contractual specification and resolution of problems and issues.
• Proven expertise in conducting QMS Internal Audits and preparing QMS Audit Schedule, Audit Plan, Audit follow-ups and allied
activities like non-conformities closer, continual improvement etc. Result driven and focused with immaculate work habits,
excellent man-management, time management and leadership skills.
Core Competencies
 Quality Control/Assurance Liaison  Statutory Compliance  ISO Audit  Tool Cost Reduction  Work Schedule
Management  Operation & Maintenance  Documentation/MIS  PPC  HSE/Safety & Compliance  Crisis Management 
Vendor Development  Tool Room Management  Cross Functional Coordination  Training & Development  Environmental
management
PROFESSIONAL EXPERIENCE AND ACCOMPLISHMENTS
M/s MUNJAL KIRIU INDUSTRIES PVT. LTD., GURGAON Apr 2015 to till date
AGM – QA
• Responsible for implementing QMS throughout company premises.
• Providing technical inputs to improving process and product quality.
• Accountable for Handling Customer Complaints.
• Proactively contributed in FMEA modification, Process improvement and warranty failures analysis- as active member of CFT
team.
• Registered marked improvement in productivity with deft application of Kaizen, Seven waste reduction method & lean
manufacturing.
• Effectively implementing ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters.
Charting action plan for achieving targeted reduction in PPM.
• Acting as Co-coordinator for all existing & new customer visits.
• Provide training to employees about technical tool, SPC, MSA, APQP, PFMEA, Control Plan, PPAP, Auditing Skill etc.
M/s EMMBROS AUTOCOMP LTD, BADDI (HP) Apr 2014 to Mar 2015
Head Of Department – QA/QC
• Responsible for implementing QMS throughout company premises.
• Providing technical inputs to improving process and product quality.
• Accountable for handling Customer Complaints.
• Proactively contributed in FMEA updation, Process improvement and warranty failures analysis- as active member of CFT team.
• Registered marked improvement in productivity with deft application of Kaizen, Seven waste reduction method & lean
manufacturing.
• Effectively implementing ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters.
Charting action plan for achieving targeted reduction in PPM.
• Acting as Co-coordinator for all existing & new customer visits.
• Trainer for all technical tool, SPC, MSA, APQP, PFMEA, Control Plan, PPAP, Auditing Skill etc.
M/s PRATIKA GROUP OF INDUSTRIES Jun 2013 till Mar 2014
Senior Manager – QA/QC
• Managed incoming to final inspection of products.
• Provided technical inputs for improving process and product quality.
• Identified Root Cause Analysis of Non Conformance and Customer Complaint.
• Proactively contributed in FMEA updation, Process improvement and warranty failures analysis- as active member of CFT team.
• Effectively implemented ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters.
• Accountable for charting action plan for achieving targeted reduction in PPM.
• Acted as Co-coordinator for all existing & new customer visits.
• Ensured Certification Body gives liaison with Certification Body for Achieving and Sustaining Certification Closing of NC.
M/s AMTEK AUTO LIMITED Sep 2009 till Jun 2013
Manager - Quality
• Managed incoming to final inspection of products.
• Provided technical inputs to improving process and product quality.
• Handled Customer Complaints.
• Proactively contributed in FMEA updation, Process improvement and warranty failures analysis- as active member of CFT team.
• Registered marked improvement in productivity with deft application of Kaizen, Seven waste reduction method & lean
manufacturing.
• Effectively implemented ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters.
Charted action plan for achieving targeted reduction in PPM.
• Acted as Co-coordinator for all existing & new customer visits.
• Trainer for all technical tool, SPC, MSA, APQP, PFMEA, Control Plan, PPAP, Auditing Skill etc.
M/s FEDERAL MOGUL May 2007 till Aug 2009
Assistant Manager - Quality
• Improved process and control systems to contain in-house rejections.
• Analyzed and resolved customer complaints within minimum turnaround time, to their total satisfaction. Implemented
corrections/ improvements in compliance with CAPA report.
• Proactively contributed in FMEA updating, Process improvement and warranty failures analysis- as active member of CFT team.
• Registered marked Kaizen, Effectively implementing ‘5-S’ and Quality Circle techniques to enhance performance on quality and
productivity parameters. Charting action plan for achieving targeted reduction in PPM.
Key Achievements
• Annual saving of Rs 3.5 Lac. by reducing variation in surface roughness in Fly wheel by using Six-Sigma tools.
• Decrease rejection PPM from 5600 to 650 by using Quality Circle.
• Maintaining zero PPM from last one year in JCB, GM, Ford and New Holland.
• Implementation of Online SPC.
PREVIOUS EXPERIENCE
M/s ANAND NVH PRODUCTS PVT LTD Jun 2005 to May 2007
Senior Engineer - QA
M/s LUMAX AUTOMOTIVE SYSTEM LTD June 1996 to Jun 20005
Senior Engineer (QA & Production)
EDUCATIONAL CREDENTIALS
Diploma in Automobile Engineering, 1995
Technical Board of Tamil Nadu
Diploma in Business Administration, 2010
Salary : 10 Lacs / PA
Date of Birth: 2nd
June 1976
References: Available on Request

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GOKULESH_KUMAR

  • 1. GOKULESH KUMAR U-114, Hill View Garden, Trehan, Bhiwadi, District – Alwar 301019, Rajasthan Contact: +91 9868006538, 08696608906  E-mail: gokulesh_kumar76@rediffmail.com SENIOR QUALITY MANAGEMENT PROFESSIONAL – AUTOMOBILE/ENGG. INDUSTRY 19+ years’ rich experience in delivering optimal results & business value in high-growth environment in the areas of ISO Quality Management System Audit in Automobile/Engineering industry of repute PROFILE • Diligent and result oriented professional with ability to work in team spirit and integrate the twin fundamentals of quality assurance and control. Thorough understanding of all aspects governing quality and inspection activities and up-to-date knowledge of latest technological advancements, regulations/guidelines and statutory compliances in the industry • Established performance benchmarks in designing and implementing quality management systems and procedures to ensure strict adherence to quality parameters, minimize rejections and achieve highest quality standards through continual improvement. Fully conversant with internationally adopted HSE/safety norms, systems, procedures, practices and related regulatory provisions. • Core strengths in process planning & manufacturing, quality management, and processing of jigs fixtures, small tools and product development. Innate strengths in mould manufacturing/maintenance, tool engineering, production, operations etc. Deft in providing uninterrupted support to production lines by maintaining regular supply of mould and tooling. • Rich knowledge of engineering drawings, raw materials plans, vendor development and driving purchase/procurement initiatives to arrange materials on most competitive rates. Skilled in liaising with contracting principles to ensure compliance with contractual specification and resolution of problems and issues. • Proven expertise in conducting QMS Internal Audits and preparing QMS Audit Schedule, Audit Plan, Audit follow-ups and allied activities like non-conformities closer, continual improvement etc. Result driven and focused with immaculate work habits, excellent man-management, time management and leadership skills. Core Competencies  Quality Control/Assurance Liaison  Statutory Compliance  ISO Audit  Tool Cost Reduction  Work Schedule Management  Operation & Maintenance  Documentation/MIS  PPC  HSE/Safety & Compliance  Crisis Management  Vendor Development  Tool Room Management  Cross Functional Coordination  Training & Development  Environmental management PROFESSIONAL EXPERIENCE AND ACCOMPLISHMENTS M/s MUNJAL KIRIU INDUSTRIES PVT. LTD., GURGAON Apr 2015 to till date AGM – QA • Responsible for implementing QMS throughout company premises. • Providing technical inputs to improving process and product quality. • Accountable for Handling Customer Complaints. • Proactively contributed in FMEA modification, Process improvement and warranty failures analysis- as active member of CFT team. • Registered marked improvement in productivity with deft application of Kaizen, Seven waste reduction method & lean manufacturing. • Effectively implementing ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters. Charting action plan for achieving targeted reduction in PPM. • Acting as Co-coordinator for all existing & new customer visits. • Provide training to employees about technical tool, SPC, MSA, APQP, PFMEA, Control Plan, PPAP, Auditing Skill etc. M/s EMMBROS AUTOCOMP LTD, BADDI (HP) Apr 2014 to Mar 2015 Head Of Department – QA/QC • Responsible for implementing QMS throughout company premises. • Providing technical inputs to improving process and product quality. • Accountable for handling Customer Complaints. • Proactively contributed in FMEA updation, Process improvement and warranty failures analysis- as active member of CFT team.
  • 2. • Registered marked improvement in productivity with deft application of Kaizen, Seven waste reduction method & lean manufacturing. • Effectively implementing ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters. Charting action plan for achieving targeted reduction in PPM. • Acting as Co-coordinator for all existing & new customer visits. • Trainer for all technical tool, SPC, MSA, APQP, PFMEA, Control Plan, PPAP, Auditing Skill etc. M/s PRATIKA GROUP OF INDUSTRIES Jun 2013 till Mar 2014 Senior Manager – QA/QC • Managed incoming to final inspection of products. • Provided technical inputs for improving process and product quality. • Identified Root Cause Analysis of Non Conformance and Customer Complaint. • Proactively contributed in FMEA updation, Process improvement and warranty failures analysis- as active member of CFT team. • Effectively implemented ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters. • Accountable for charting action plan for achieving targeted reduction in PPM. • Acted as Co-coordinator for all existing & new customer visits. • Ensured Certification Body gives liaison with Certification Body for Achieving and Sustaining Certification Closing of NC. M/s AMTEK AUTO LIMITED Sep 2009 till Jun 2013 Manager - Quality • Managed incoming to final inspection of products. • Provided technical inputs to improving process and product quality. • Handled Customer Complaints. • Proactively contributed in FMEA updation, Process improvement and warranty failures analysis- as active member of CFT team. • Registered marked improvement in productivity with deft application of Kaizen, Seven waste reduction method & lean manufacturing. • Effectively implemented ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters. Charted action plan for achieving targeted reduction in PPM. • Acted as Co-coordinator for all existing & new customer visits. • Trainer for all technical tool, SPC, MSA, APQP, PFMEA, Control Plan, PPAP, Auditing Skill etc. M/s FEDERAL MOGUL May 2007 till Aug 2009 Assistant Manager - Quality • Improved process and control systems to contain in-house rejections. • Analyzed and resolved customer complaints within minimum turnaround time, to their total satisfaction. Implemented corrections/ improvements in compliance with CAPA report. • Proactively contributed in FMEA updating, Process improvement and warranty failures analysis- as active member of CFT team. • Registered marked Kaizen, Effectively implementing ‘5-S’ and Quality Circle techniques to enhance performance on quality and productivity parameters. Charting action plan for achieving targeted reduction in PPM. Key Achievements • Annual saving of Rs 3.5 Lac. by reducing variation in surface roughness in Fly wheel by using Six-Sigma tools. • Decrease rejection PPM from 5600 to 650 by using Quality Circle. • Maintaining zero PPM from last one year in JCB, GM, Ford and New Holland. • Implementation of Online SPC. PREVIOUS EXPERIENCE M/s ANAND NVH PRODUCTS PVT LTD Jun 2005 to May 2007 Senior Engineer - QA M/s LUMAX AUTOMOTIVE SYSTEM LTD June 1996 to Jun 20005 Senior Engineer (QA & Production)
  • 3. EDUCATIONAL CREDENTIALS Diploma in Automobile Engineering, 1995 Technical Board of Tamil Nadu Diploma in Business Administration, 2010 Salary : 10 Lacs / PA Date of Birth: 2nd June 1976 References: Available on Request