N.J. Sujay is a quality assurance manager with 12 years of experience in power equipment manufacturing. He currently works for TDPS Power Systems in Bangalore, where he oversees quality inspection and assurance. Sujay has a background in mechanical engineering and various quality certifications. He is seeking a new challenging position in quality assurance, production management, or supplier development where he can further develop his skills.

1. NJ. Sujay
Contact Details
Permanent Address : N.J. SUJAY, DNo:3107, Near Bata Show room, Bazaar-street,
Nelamangala, Bangalore - 562123, Karnataka, India
Mobile No. : 09535352743
Email : njsujay@gmail.com, sujaynj@yahoo.co.in
OVERVIEW/ SUMMARY
Result driven management technical executive with 12-years of
experience in Generators, HVDC/Power Transformer manufacturing
of Supplier Incoming & In process inspection activity, Currently
working with “TDPS Power Systems Ltd., Generator manufacturing
division, Bangalore as a Manager – In process Quality Assurance.
Worked on Lean manufacturing in
present industry Successful completion
of knowledge transfer training with TBEA,
Shenyang, China plant for 765KV job
assembly and manufacturing process, Quality in process, Incoming
inspections & supplier visits Etc.
1.Quality and technical guidance, Providing production support, Preparing test reports.
2.Evaluate and implement quality assurance objectives of the organization
3.Develop quality assurance plans in line with the organizational and client requirements
4.Maintain and improve product quality processes by establishing product specifications
5.Handing various customer inspections for various projects. Setting up Quality Systems.
6.Monitoring performance and coordinating improvement activities by gathering relevant data
and producing statistical reports daily, weekly and Monthly basis.
7.Driving continual Improvement initiatives like Kaizen, Small group activity to achieve optimum
operational performance at a lowest cost, Planning, prioritizing of all the inspection related tasks.
8.Planning, prioritizing of all the test related risks, assists team members with quality processes such
as CARs, Reviewing test plans & Preparing test strategies.
9. Improve product Quality system by tools such as Failure Mode Effect Analysis (FMEA), Assists
team members with quality processes such as CARs, SCARs, and deviations.
10.Audits supplier’s quality system & Supporting Suppliers to achieve Quality Targets ensuring
Compliance to Quality management systems.
11. Driving continual Improvement initiatives like Kaizen, Small group activity to achieve optimum
operational performance at a lowest cost.
Objective In Brief :
To acquire a challenging career with a solid company to utilize my skills in project management,
quality assurance, team management, SQA, vendor development, Inprocess quality in utilizing
the opportunity to offer proven and developing skills and to gain further experience in enhancing
the company’s productivity and reputation.
Skills
AutoCAD, Pro/Engineer, Ansys, C Languages, Windows Software & MS Office applications,
ISO documentation & NDT Level -2 in UT, RT, PT, MP Test activities, ISO Internal auditor.
In Plant Training
 Motor Industries Corporation Ltd. (MICO-BOSH), Bangalore.
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Quality Compliance
Process Improvement
System Implementation
Lean Manufacturing
New Product Development
Cost Reduction
Vendor Development
Team Building
Leadership

2. *Fixture development in manufacturing and testing a starter *
 Project Work: Design and fabrication of a magnetic coolant filter.
APPLICATION SUMMARY :
1. Name of the Candidate Mr. N J.Sujay
2. Relevant Qualification B.E Plus Diploma in Mechanical
Engineering Background.
3. Present Organization M/s. Toyo Denki power systems Ltd.,
Bangalore
4. Present Designation Manager – In process Quality assurance
5. Current Skill Set: 12-Years of work Experience
6. Keywords of Job Specialization: Incoming, In-process Quality, IMS
Certified by BVQI, Vendor development,
Vendor audit, Vendor assessment, SQA
Vendor approval & Localization items
7. Certification IMS, QMS, NDT Level-2 In all certified.
8. Present role of Employment: HVDC/Power, ICT & Reactor, Transformer
manufacturing quality.
9. Preferred Role of application : Manufacturing- Production/Process
Quality - Supplier/Incoming/In process
Vendor development –Product/ Process
localization,SQA
10 Field of Experience Incoming /In process Quality Inspection
of Heavy Fabricated items, Brazing with
Certified NDT knowledge& AWS
qualification
11. Area of Specialization: Application of Creative and Innovative
Techniques in the process of
manufacturing.
12. Position Sought: Looking for a good Professional Energy
company develops employees in a field
of Carrier Oriented & skill development.
15. Employment Market: To Be a Successful & sound professional
engineer in the Competitive world.
16. NDT Experience Level-2 qualified in UT,PT,RT and MPT ,
AWS Certified Welding Inspector.
TECHNICAL QUALIFICATION:
B.E Mechanical Vishweshariah University 70.00% First-Class(GR-A) April 2005.
PROFESSIONAL EXPERIENCE:
Organization : TBEA Green Energy Park India Pvt Ltd.
Department : Quality-Assurance (Manager.–QA)., From May 2013 – March 2013
Roles and Responsibilities:
Responsible for all incoming materials, Responsible for NDT inspections in UT, PT, RT & MP Testing.
Good leadership,team building ,work force managing & decision making skills.
Responsible for inspections,Quality Management, Health, safety and Environment management.
Measurement system Analysis, Certified QMS internal Lead Auditor.
Knowledge of testing procedures, In process assembly inspection and sampling techniques.
Knowledge of latest manufacturing processes, tools & techniques used in quality system.
Knowledge of quality management systems & responsible for ISO, 5S, Kaizen, SQC & TPM, TQM.
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3. Perform & maintain internal, external quality-audits process, root cause analysis.
Working together with purchasing staff to establish quality requirements from external suppliers.
Promoting quality & performance improvements by interacting with prod & design.
Developing new vendors/ Assessment, Vendor audit & localisation of casted & Fab. Items.
Initiates in carrying out tests, inspections, documentation and process improvement activities.
Carrying out 3rd
party inspection activities such as PGCIL, NTPC, NPC, SGS, IRQS & TPS.
 Organization : Siemens Energy Ltd, HVDC Transformers, Mumbai.
Department : Quality-Assurance (Asst Mgr.–QA).
Period : June 2008 to May 2013
Industry : Manufacturing / Production
Roles and Responsibilities:
• To carry out In-process & Incoming inspection activity in Factory and at Vendors end.
• Conduct Supplier audits, including closing out of all audit findings, creating audits finding
reports and determine proper corrective and preventive actions.
• Develop Quality Assurance Plan together with Engineering, Quality and Central Functions
and ensure execution of the plan after Production startup, to meet Quality targets
• Analyze failure, corrective and preventive action to respond to customer complaints.
• Technical discussion with customers during job ordering and developing new vendors for
localizing of items and maintaining regular supplier performance requirements.
• Establishing manufacturing processes & Quality Standards as per Siemens Standards.
• Improvement of inspection activities on basis of customer feedback.
• Creating and maintaining ISO, NDT and Fabrication documents of company.
• Having good exposure in AMSE / BS / IBR, DIN, IS & ISO standards for raw material,
consumables, welding process & NDT process activities.
• Preparation of QAP, Quality Check list & Welder log sheet as per customer requirement,
handling customer during Process &incoming inspections.
• Self motivated individual with strong technical lead and management skills.
• Had gone to Siemens, Germany, for in process technical Training of Heavy fabrication and
Brazing Techniques.
• Certified for QMS internal Auditor from LRQA.
• Having knowledge in SAP/ERP Module Particularly the QA Module.
• Up gradation of processes to ensure “Defect free” Reduction in rework.
• Conducting Quality gate, Quality Corners & Quality review meetings along with Cross
Functional Team during on job processing in shop floor.
• Knowledge in Product Design Development and manufacturing.
• A good exposure to CAD/CAM Software’s like Auto cad, Pro-E, Ansys and Solid Works.
• Planned & conduct QMS & EMS audit and follow-up closure for Non Conformance.
• Self-motivated with strategic planning, innovative, technical and management skills.
• Effective team player with strong communication and interpersonal skills.
• Good troubleshooting, decision-making skills in Quality of Product & Process.
• Capable of handling responsibilities & imparting process training to new Engineers,
technicians & supervisors, good Experience on leading, guiding team members.
• Taking corrective and preventive actions through defect prevention analysis of product &
process non- conformities regularly.
• Development of new welding technique, procedure, joint configuration and different
metallurgical combination to improve process and to enhance work efficiency.
• Responsible for continual improvement activities to enhance the quality system, such as
5S, kaizan lean method, KanBan system etc.
• Preparation and approval of Manuals, Project specific Quality Plans, procedures,
documentation for Client submission, calibration, vendor approval, audits, conducting
Quality Review meetings etc..
• Monitoring of incoming line rejection due to supplier and coordinating with supplier to
resolve line and incoming quality issues, Maintain 3C,5C in incoming quality.
• Guides and directs engineering personnel in the process of fabrication and job test control
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4. techniques based on practical and shop floor experience.
• Identify, lead and execute quality performance matching defined objective of quality.
• Willing to work per Business needs, ability to collaborate, understand various biz needs .
• Ability to energize, develop and build rapport at all levels within an organization
• Proven ability to execute and deliver on commitments, Drive the continuous thru quality
improvement programs both in-house and vendor place.
• Thorough knowledge on Six Sigma will be added advantage.
 Organization : Vijai Electricals Ltd, Power Trans., Hyderabad.
Department : Quality-Assurance (Sr-Quality-Exec).
Period : March 2007 to June 2008
Industry : Manufacturing / Production
Roles and Responsibilities:
• Ensure the quality requirements to customer specifications are reviewed and deviations to
company standards are highlighted, participation of QA & customer joint inspections.
• Verification of welding equipments, supervision &Execution of pre-fabrication activity.
• Complete responsible for Incoming Mild -Steel and copper Electrode, Tube Inspection.
• Creating and maintaining ISO process documents of the company.
• Having good touch in Heavy fabrication techniques, Statistical tools, Measurement
system, quality plan, inspection checklist and manufacturing process log sheets. Etc
• Self motivated individual with strong technical and management skills.
• Manage industrial Quality, Cost & Delivery of products during all life cycle and lead proper
action plan (especially recurring costs & Lead time optimization).
• Define job manufacturing Requirements specification & Product guide Lines.
• Ensuring quality of product manufacturing by meeting its life cycle guarantee.
• Managing and controlling of repair lead time by ensuring the process at regular intervals
of manufacturing start from the process of raw material to job dispatch.
• Ensuring inspection of outsourced Products with required quality standards & its docs.
• Maintaining of shop floor work under controlled specified process and requirements.
• Having good interaction with customers & suppliers in areas of product development.
• Ensuring adherence to quality standards and maintaining all quality & ISO documents.
• To participate in design review meetings and give suggestions for better drawings.
• Prepare weld plan, weld map & repair analysis for fabricated components.
• Developed quality manuals and Process specifications, checklist for fabrication process,
painting, Brazing Process & Select the PWHT process and cycle as and when needed.
• Conduct Morning meeting, planning for the day & week.
• Ensure the operations are in compliance with established norms and requirements w.r.t.
SQDCEP (Safety, Quality, Delivery, Cost, Environment & People)
• Initiate & Support continuous improvement activity within the team
 Organization : Indo Tech Transformers (Prolec GE) , Chennai.
Department : Quality (Quality-Eng).
Period : March 2005 to March 2007
Roles and Responsibilities:
• Development of welding procedures & Co-ordination of welders for welding qualification
Establish Welding Procedures that welding activities are executed as per design code.
• Having good touch in control -schemes of Heavy fabrication manufacturing Experience.
• Should have sound knowledge on Machining fundamentals, Process design, Process re-
engineering etc.,
• Should be Performance Driven, should have Practical Judgment & disciplined problem
solving.
• Incoming & in-process inspections, Ensure audit are planned, executed and followed-up.
• Prepare Quality plan, Man power & machinery planning.
• Study of drgs. & guiding job process requirements to vender & company group.
• Check material as per required test/ Lab certificates & material standards.
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5. • Control of production process as per planning by daily review meetings with production,
Purchase, quality engineers & vendors regularly.
• Check all components after complete assembly with item wise & dimension wise & also
check PT/VT, leakage test, Hydro test, special process welding, shot blasting & painting
process inspection as per product specification and its requirements.
• Maintain ISO documents & prepare in process quality log sheet & checklists.
• Handling of External customers at site and Shop Floor during the in process inspection.
• Prepare & control of Quality process documents based on manufacturing requirements.
• Planning, Scheduling & Controlling of all measuring instruments calibration activity.
 Organization : Fit well Fabricators, Tumkur plant. (manufacturing plant)
Department : Quality Supervisor
Period : Feb 2000 TO Oct 2000
Roles and Responsibilities:
• Supplier Quality Requirements involves “"Initiate & monitor Supplier inspection & audits”
Assist Suppliers to put in place Preventive Actions to control incoming rejections” Establish
vendor education process & its implementation plan” Reduced incoming rejections.
• New Project Quality Assurance: "vendor development activities of various parts for New
products localization” Contribute to APQP activities in Product development process”
• Plan activities to achieve production targets and ensure the product has gone through all
stages of production as per standard work instructions
• Having good touch in control –schemes, fabrication Quality plan and Checklists...
• Responsible for Quality Management Systems for factory by supporting Audit and closure
of findings with Corrective and preventive actions.
• Motivation to learn and can do work under pressure for long hours.
• Responsible for New product / Vendor development for localization of items.
• Analyzing day to day quality problems and taking suitable CAPA on them immediately.
• Continuous Improvement, Problem solving and deep analysis skill.
• Qualifying and developing the technicians as per product & manufacturing requirements.
• Responsible for the basic raw material and welding consumables approval.
• Preparation of MQP (Material/ Manufacturing Quality Plan) specification and
manufacturing process based on customer requirement, Obtain customer feedback
during development & manufacturing activity.
• Control weld repair in the shop by analyzing the root cause of defect and implementing
corrective action to prevent reoccurrence.
• Assembling, inspecting coordination and getting rectification of fabricated jobs on site.
• Conduct Supplier Audits for product - process and evaluate quarterly for supplier
performance rating.
• Preparation of MIS reports Daily/Weekly/Monthly related to Failures, Rework, concessions
and Rejections.
• Ensure the quality and process improvement strategy is established, Monitor and reviews
the efficiency of processes and system.
PERSONAL PARTICULARS:
Date of Birth : 25th
May 1980
Marital status : Married
Nationality : Indian
Passport Number : H8026543
Willing to relocate : Anywhere in the world
Current Location : Bangalore
Areas of interests : Quality, Prod, R&D ,SQA &Vendor Development
Preferred Location : Bangalore , Hyderabad ,Chennai &Pune
The above information is true to the best of my knowledge.
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6. Thanking You,
(N.J. Sujay)
______________________________________________________________________________
Availability : Immediately after serving the notice period of 2 month(s)
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7. Thanking You,
(N.J. Sujay)
______________________________________________________________________________
Availability : Immediately after serving the notice period of 2 month(s)
Page 6 of 6