Mandar Joshi is seeking a senior level position in plant maintenance, technical support, troubleshooting, design and development. He has over 13 years of experience in plant maintenance, equipment maintenance, ISO implementation, and quality management. He is currently the Quality Manager at AMI TECH Pvt. Ltd. and has previously worked as Deputy Manager of Maintenance at EMCO Ltd., an ISO certified company. He has extensive experience in electronics and electrical maintenance, automated testing equipment maintenance, and preventive maintenance management.

1. MANDAR JOSHI
B-102, ROSEDALE, Vasna Bhayli Road, Near Navarachana University,
Vadodara, India– 390010.
Phone: 9898571608 (Cell phone)
E-mail: mjoshi_77@rediffmail.com; mgjoshi1977@gamil.com
Seeking senior level assignments in Plant Maintenance, Technical Support, Troubleshooting, Design and
Development with a reputed organization in any sector.
PROFESSIONAL PROFILE
 A result oriented professional with over 13.6 years of experience in Plant Maintenance, Automated Electronic Energy
Meter Testing Equipment Maintenance, In-house Jigs and Fixtures development, Technical Support, ISO 14001-18001
Implementation and OHSAS. And 1.6 years of experience in the Quality Department as a Quality Manager in
AMITECH.
 Currently associated with AMI TECH (I) PVT. LTD. An ISO 9001-2008 Certified company since April 2013
as Manager Quality, Makarpura G.I.D.C. Vadodara.
 Previously associated with EMCO Ltd. An ISO 18001 14001 & ISMS 27001-2005 Certified company since
July 1999 as Deputy Manager Maintenance, Dadra, U.T. of Dadra & Nagar Haveli, INDIA.
 Insightful knowledge in Electronics and Electrical Maintenance, site commissioning, maintenance Automated of Testing
Equipments, Maintenance Dept. administration, Preventive Maintenance management and SAP (PM).
 Adopt in Maintenance of Test Benches based on UK and China Technology for 1Ph and 3Ph Energy Meter Testing.
 Adept in analyzing Maintenance and new technology needs, evaluating end-user requirements, custom designing
solutions, troubleshooting for complex and Critical Plant Equipments.
 An effective communicator with exceptional relationship management skills with the ability to relate to people at any
level of business and management. Good analytical skills, developed from experience in vendor organizations and
end-user assignments.
REWARD:
 My final year project (Budget Digital Oscilloscope) was been awarded ranking 2nd
as working model in open house
exhibition at NMU (North Maharashtra University) in 1997.
 I was been awarded as a “Value Champion of the year 2006” and “Best Emcoites for year 2006”I by our Hon. MD
Shri Rajesh Jain.
AMI TECH Profile :-
Quality Assurance Manager Job Purpose:
Assures consistent quality of production by developing and enforcing good manufacturing practice
validating processes; providing documentation; managing staff.
Operations : -
 Achieves quality assurance operational objectives by contributing information and analysis to strategic plans and
reviews; preparing and completing action plans; implementing production, productivity, quality, and customer-service
standards; identifying and resolving problems; completing audits; determining system improvements; implementing
change.
 Meets quality assurance financial objectives by estimating requirements; preparing an annual budget; scheduling
expenditures; analyzing variances; initiating corrective actions.
 Develops quality assurance plans by doing analyses; identifying critical control points and preventive measures;
establishing critical limits, monitoring procedures, corrective actions, and verification procedures; monitoring inventories.
 Validates quality processes by establishing product specifications and quality attributes; measuring production;
documenting evidence; determining operational and performance qualification; writing and updating quality assurance
procedures.
 Maintains and improves product quality by completing product, company, system, compliance, and surveillance audits;
investigating customer complaints; collaborating with other members of management to develop new product and
engineering designs, and manufacturing and training methods.
 Prepares quality documentation and reports by collecting, analyzing and summarizing information and trends including
failed processes, stability studies, recalls, corrective actions, and re-validations.

2.  Enhances department and organization reputation by accepting ownership for accomplishing new and different requests;
exploring opportunities to add value to job accomplishments.
Functional :
• Witness the testing of GSM base modem at ERDA, Baroda along with the MGVCL engineer.
• Implement the testing procedure of various product. Make the SOP for the same.
• Calibration of instrument process initiated and completion of work.
• Preparation of ISO document for all the department.
• Successfully achieve the first ISO 9001-2000 certificate after the ISO audit. (TUV Agencies, Hyderabad).
• Conduct the internal ISO Audit.
• Review of all the documents.
• Making sure that all deviations are investigated and resolved before the release of the batch.
• Vendor and Supplier Qualification.
• Looking after the production Department.
• Giving training to the personnel and evaluating the skills.
• Complaints investigation and causes identification.
• Making sure that the incoming materials are appropriately tested and the results are reported.
• Inspection of production operation periodically and check on the implementation of Standard Operating Procedures (SOP)
during the Production operation.
• Making sure that Pre-dispatch inspection of the finish good and results are reported.
• Testing of various product GSM/SPRS modem (AMR) , Intelligent Automatic Meter Reader (IAMR), Meter Interface Unit
(MIU), Data Concentrated Unit (DCU), Remote Terminal Unit (RTU), (FRTU) serial cable and optical cable.
EMCO LTD., Profile :-
COMPETENCIES OVERVIEW
 Operations:
• Sustains and improves reliability, plant operation, maintenance, and systems documentation for a leading End to end
solution provider in Power sector.
• Directs a 5-member staff responsible for the Maintenance facility, with processing output of 3,000 Meters per day.
• Manages the plant’s operations, maintenance, projects, and departments including spare parts, inventory, budget,
and compliance with environmental and safety regulations.
• Implements a wide variety of engineering solutions to increase equipment availability, increase net operating rate,
reduce operation losses, and achieve standard and acceptable production rates.
• Introduced and developed an approach to maintenance incorporating principles of TPM, RCM, and the Kaizen
philosophy, and then created plans, programs, and strategies for personnel and equipment improvement.
• Coordination with outsource vendor for AMC/Warranty and other Maintenance purpose.
• Involved in purchasing of new Instruments (Technical).
 Maintenance Programs:
• Maintenance special training: RCA (reliability centered maintenance), TPM (Total Productive maintenance),
Kaizen (Continuous improvement), performance and efficiency engineering, lean manufacturing, metrics, and
troubleshooting techniques
• Preventive: Development and implementation of scheduled maintenance programs and Electronic GPIB
Card Check plans, inspections, draft tasks, instruction books, procedures, checklists, and emergency response
programs
• Predictive: Development and implementation of data collection systems and programs, fault trees, root
cause analysis, report and procedure of Test bench, and trend analysis and spectrum generation to prevent
breakdowns
• Corrective: Development and implementation of corrective actions such as lubrication plans, maintenance
frequency, and training

3. • Training: Development and implementation of personnel training, including SOPs and SMPs, checklists, and
instruction books
 Training Overview:
• Training on ISO 9001-2000, 14001 and 18001.
• Training on Fire Fighting.
• Training on First AID.
• Training on ESD (Electro Static Discharge).
• Training on IS – 13779 & CBIP 88, EMI & EMC by. Mr. Sawale. (CPRI, BHOPAL).
• Training on Soldering Techniques by Mr. Rathore (ERTL, MUMBAI.)
• Training on SAP in PM module.
• Training on Document Management System.
• Training on 5S.
 Functional:
• Working in SAP environment on PM module.(e.g. notification, making of PR, etc)
• Planning And Implementation of electrical wiring in plant.
• ISO related documentation and implementation.
• Maintain records of calibration of the measuring equipments and initiated the process to calibrate the equipments
before due date to maintain ISO.
• IS 14001 & IS18001 related documentation and implementation.
• Involved in preparation on Annual Maintenance Budget and controlling the same on monthly expenses.
• Involved in 5S activities in plant.
• Maintaining Stock and its consumption against Notification in SAP System.
• Factory Building Maintenance including Fabrication and Civil work.
 Computer Literacy:
• Operating System : - Windows 98, Windows 2000(professional/server), Windows XP proff. Windows7.
• Ms-Office : - Office 97, Office 2000, Office XP, Office 2003, Office 2007.
• Other Software : - SAP (PM Module)
• Other Extra Ordinary : - Computer Trouble shooting, Networking, Printer Repairing, Peripheral Repairing,
EPABX management and maintenance.
EXPERIENCE DETAILS
Since November 1999 I am engaged with EMCO Ltd. As Deputy Manger (Maintenance), Dadra, Dadra & Nagar
Haveli a leading manufacturer of Software based Electronic Meter, Transformer, Towers, SCADA System,
5MW solar power generation in India
KEY PROJECTS HANDLED
 Installation of the following:
o Installation of Test Benches of 1Ph and 3Ph Meter testing based on UK and China.
o Installation of Ultrasonic Welding Machine.
o Installation of FTB, Meter Counter Jig and Glow Wire Test for QA LAB
o Installation of Imaje and Domino inkjet Printing Machine
o Installation of Shrinking Machine.
 Introduced new Technology driven systems so that maintenance strategy comply business strategy:
o Development of new single point accuracy setup at final stage to restrict faulty meters from been dispatched.
o In-house development of vibration machine to carry out vibration test for Meters.
 Introduced New Infrastructure to reduce Manpower cost to the Organization:
o In-house Development of Wrapping machine to reduce manpower
o Development of Ageing trolleys and frames to increase productivity and reduce man power
o Locking system for meter fitting on Test bench instead of screwing.
o In-house hydraulic sealing Machine with heaters for Meter Name Plate
 Installation of Complete Metering plant at Jalgaon Location:
o Setup of testing benches for testing of meters.
o Setup of production lines for assembly of meters.
o Setup for analysis of meter.
o Setup for quality inspection of meter.
o Setup of QA Lab for Acceptance test of meter.

4. SPECIAL PROJECT
 Deputation as Testing Head to increase testing Yield and to develop Testing Equipments & Procedure and
also working with quality department:
o Improved the process of Calibration and Testing of 1Ph and 3Ph Meters by analyzing proper procedure and
training to Testing Engineer’s.
o Both Hardware and Software calibration done on Test Bench by implementing RS232 to RS485 Converter.
o Training to operate both Static & Phantom Load to Operator.
o Modified the Test bench Meter loading system to ease the meter loading process suitable for all size of meter to
reduce loading and unloading time.
o BIS Report, Daily Yield Report, Daily Production Report, Daily Rejection Report Implemented.
o RTC and Meter firmware software stage implemented in Testing Dept.
o Conducted Internal & External Audit of meters as per IS-13779 and generated reports.
Quality Assurance:
o Study the Supplier Process and technical tools, and ensure the quality o/p material by frequent visit/audit.
QMS Implementation & Compliance:
o Develop & implement SOPs / quality systems to meet ISO 9001:2008 standards.
o Conduct regular internal audits and reviews to ensure adherence to pre-set norms.
o Design & implement QA databases to prepare SQC reports.
Process, Product Validation:
o Validation of Hardware Design and Software of Energy Meters as per Customer requirement and IS/CBIP
Standards.
o Validation of electronics Components prior to use in Product.
o Monitor processes & identify deviations towards ensuring that the same will consistently produce products
meeting pre-determined specifications and quality attributes.
o Deploy SPC tools so as to take appropriate actions to achieve and maintain a state of statistical control.
Materials Inspection - Incoming & In-House:
o Maintaining quality standards for incoming materials, ensuring stringent adherence to quality standards, norms &
practices such as ISO, identifying gaps and taking corrective action
o Responsible for in-house material testing of components and maintaining requisite documents & reports for the
same.
Supplier Technical Assurance:
o Working in close coordination with vendors for detailing them on quality requirements; finalising the quality plan;
approving the Quality plans.
o Planning & carrying out process audits at vendor’s end and to monitor trends.
o Checking & approving quality failure reports & sending the same to the suppliers on regular basis & monitoring
trends and taking action to reduce gap.
o Providing technical guidance to the vendor team, guiding them on resolving performance bottlenecks.
Work Experience in QA:
o Spearheading quality assurance of in-coming material; vendor management; quality techniques; systems
implementation; training/development; with a good team of 08 personnel; reported to Sr. Manager {Q.A}.
o Efficiently maintained corrective / preventive actions by using Root Cause Analysis and Statistical Tools.
o Vendor Developed for Items like PCB assembly, Meter Assembly.
o Training Conducted: “Awareness on ISO 9001:2008, Awareness on Meter Assembly, Awareness on Hand
Soldering, Awareness on ESD and Electronics Comp. Inspection”.
o ISO 9001:2008 System Implementation & Internal Audit; Kaizen Implementation.
o Reduction in Rejection Rate of Finished Product from 10% to 1%.
 Deputation as Operation and Maintenance Engineer at 5 MW solar power generation plant at fatepur site:
o Testing of 66KV to 11KV & 11KV to 345 Volt transformer.
o Erection Work As Structure, Circuit Breaker, Potential Transformer, Capacitive Transformer, Cable Laying,
Lightning Arrester .
o Installation erection, commissioning and testing of 600KW inverter. (make : Ingeteam)
o Testing of breaker and isolater in HT room.

5. o Testing of offload isolater in LT room.
o Commissioning and testing of PV module (DC voltage and current).
o Inspection of cable laying for SCADA, PV module, power cable etc.
o Ability to read, understand, and edit electrical and structural plans.
o Corresponded with local and permitting authorities.
o Coordinated customer site visits.
o Provided technical support and conducted project site visits.
o Sound knowledge in solar power electronics and electrical power systems.
o Work as per preventive maintenance of equipment are electrical equipment such like as, Transformer, generator,
LT panel, Earthing, Lightning, UPS panel .
o Testing of SCB (String Combiner Box)
o Responsible for identifying and repairing minor electrical faults.
o Daily reading of parameter (grid voltage, frequency, temp., sun radiation etc.)at HT and LT room.
o Submission of Maintenance Plan of every month.
o Responsible for safe work practice in running.
o Knowledge of how to work in Shut Down job.
o Handle full responsibilities of developing operating procedures, specifications of equipment and the standards of
materials.
o Maintain all record and document of softcopy as per the chart.
o Establishing client contacts and developing project scopes of work.
o Responsible to carry out misc. jobs like lighting jobs, welding and erection of earthing strip and cable tray,
laying of HT & LT cables in underground trench as well as in trays at height.
o Planning, coordination, Execution of electrical project (Erection, Commissioning of electrical equipments like
Transformer up to 18 MVA, RMU, LDB, UPS , Battery Bank ).
o Sound knowledge of power plant electrical equipment like Transformer, High voltage cable routing, Low voltage
cable routing & Other Equipments;
 TESTING EXPERIENCE:
o Have capability of testing the accuracy of 3 phase & 1 phase whole current static electronic energy meter.
o Have skills in fault analysis and their trouble shooting of 1 phase and 3 phase static meter.
o Have good knowledge about the standards.
o Have good experience in complete documentation of testing dept.
o Have good knowledge about the calibration process of meter.
o Standard use for testing are IS 13779 : 1999 & CBIP-88 & IEC.
o Calibration of meter done by using RS 485 & converter through software.
o Testing of meter as per IS 13779 : 1999 for acceptance test.
o Have good knowledge about the testing and calibration of CT operated meter.
o Work with external labs in India for performing tests not available in house.
o Analyze and report test failures to appropriate level of detail for defect submission.
o Independently perform type test as per IEC/other international standards for electronic energy meters.
o Create test plans and test procedures from functional specification and design documents to meet standards.
o Supporting design team by exploring options in local market to assemble meters.
o Involve in planning, organizing and execution of testing with a high quality product validation in a timely fashion.
o Set standards for testing methodology, define fail/pass criteria along with design engineers.
o Maintain necessary meter test records/reports/documentation as per QMS Guidelines.
o Identify and report defects and issues detected during testing.
o Able to work both as part of a team and independently utilizing sound judgment to make decisions.
o Excellent knowledge in electronic basics and fundamentals.
o Attention to detail and accuracy especially with respect to development and execution of test procedures and
recording test results.
o Maintain the calibration environment to a high degree of cleanliness and temperature control standards and
management of all calibration related Non Conformance Reports (NCRs).
o Scheduling calibrations and carrying out calibration of in-house instruments and standards and assist in
troubleshooting of instruments. Actively support the sites calibration programme and procedures. Operate and
maintain the sites calibration software and records, and ensure the accuracy of these records.
o Develop calibration methods and techniques based on principles of measurement science, technical analysis of
measurement problems and accuracy and precision requirements.
 Appoint as Safety Officer from july -2012 and responsible for Dadra and Piparia Plant.
o Providing training on safety measures and risk management is the job function of a safety officer.
o Skilled in Hazard Risk Assessment surveys and implementation of safety processes.
o Ability to work independently and as a part of team with minimal supervision.
o Experience working in Health and Safety program management.
o Introduced the creation of safety committee who co-act as safety officer in the absence of the latter.
o Reviewed accidents and incidents to determine cause and implemented plans to prevent reoccurrence.
o Conducted job sites safety and environmental audits which included the completion of documentation of
compliance and corrective actions taken.
o Monitored site activities for compliance with health and safety guidelines.
o Maintained safety training records and provided safety briefings and appropriate orientation.

6. o Reviewed health and safety plans.
o Inspected equipment, structures, and work in progress for compliance with applicable health and safety
standards and specifications.
o Recommended corrective actions and measures to improve safety conditions.
o Conduced regular safety inspections on all production equipments.
o Recognize potential obstacles and work to resolve them within set timelines.
o Work precisely according to procedures, rules and regulations.
o Approach issues from a number of perspectives, summarizing data to draw a conclusion.
o Act as the internal safety resource in connection with safety issues.
o Support other departments in safety issues, i.e. participate in the preparation of local informed consent and
‘safety-sections’ of development protocols.
o Develop and execute training programs for personnel.
o Responsible for safety Audit.
PROJECT HANDLE
 Development of Atomized Ageing Room:
o Complete Current flow of 100A through the Copper Bus Bar.
o Maintain temperature up to 75 Centigrade with auto cutoff of Heater and Blower.
o Door Locking System while ageing is carried out.
o Timer System for Ageing room and Source to save over use of Energy.
o Implementation of Trolley system to load Meters to avoid space constraint.
o Automated switching of test from Ageing to Creep (No Load Test)
 Meter’s Common Calibration Software:
o Program Front End : VB.NET and Back End : SQL Server 2008(By IT Dept)
o Projects Details: Calibration of Meter’s of various models through a common program. Communication to meter’s
through Serial port. Done through RS485 to RS232 Communicator
o Benefits: Project is developed in-house, common software for all types of meter’s, User friendly design and Data
security. Calibration of single point Meter to save calibration time.
 Meter’s Process Tracking Software:
o Inputs to development in meter tracking software to track utilities down time
o Projects Details: Meter’s Process tracking system to get the history of each and every meter anytime. To track
faults in meters, to track production quantity.
o Benefits: Project is developed in-house, online tracking of production, online tracking of defects, work instruction
online.
o The application is web based so the user can track their dept. from anywhere in the organization.
o Track Down time of Instruments and online alarm for defective instruments.
o Online tracking of working instruments.
KEY ACCOUNTABILITIES
 Responsible for the following:
o Responsibility of schedule maintenance of all equipments.
o To ensure safe working condition.
o To reduce the down time of the machine.
o To increase the quality of meter by testing of meter as per IS 13779 & CBIP 88.
o To ensure that every person of maintenance dept. should follow the safety rules.
o Witnessing the (RST) Random sample testing at M.S.E.B. office at Nasik, Aurangabad, Sangli, Kolhapur,
Ratnagiri, Akola, Amravati, etc.
o Inspection of new machine at vendor end.
o Give training to the production people on critical equipments.
o Development of Jigs & Fixture for the production line to improve the meter assembly process.
o Develop the jigs for trouble shooting of error display unit & sensors of test bench.
o Modify meter functional test jig for NTP checking of meter.
o Modify meter functional 1 ph. & 3 ph. test jig from manual to semi-automatic.
o Repairing of ultrasonic welding machine of 2KW & 3KW of (Roop Telesonic / Branson/ Marketing).
o Repairing of inkjet printing machine of domino & Imaje.
o Repairing of static source (amplifiers with feedback control) of EDI energy meter test bench based on technology
from Raetronix (U. K.).
o Repairing of phantom source of SCR & RTS energy meter test bench based on Indian technology from SCR.
o Repairing of static source (amplifiers with feedback control) of CGAUT energy meter test bench based on
technology from Gangzhou (China).

7. o Repairing and servicing of Elgi make air compressor (10 bar & 15 bar).
o Repairing of soldering gun.(Hallmark / SLD).
o Repairing of pneumatic gun.(IEC air tools / IS4).
o Maintenance and Servicing of D.G.
o Repairing of strapping machine. (Eagle / Nova).
o Modify the function jig for reactive test of meter.
o Repairing of Impulse Generator machine.
o Handling External Inspection of Energy meters inspected by Government Electricity Board.
o Calibration of Reference Std. and instruments of bench and Production line periodically.
o Responsible for Cross department Audit (ISO-OHSAS).
KEY PROJECTS UNDERTAKEN
 Installation & Implementation of the following:
o Improvement in reports of testing dept. to get clear details of rejection so that D&D can work on the result basis
for further improvement.
o Increase the capacity of testing dept.
o Increase the capacity of ageing oven.
o Reduce the rejection qty of the meter by implementing proper calibration system.
Worked as a Engg. In SOYO System from 01/09/1998 to 20/11/1999
Responsibility handled was as repairing of Temp Controller, Controller mostly used in plastic mats & PVC pipes at
Jalgaon MIDC.
Repairing of other products like Traffic signal (traffic signal is basically programmed base), Battery charger, DC
drives, timer & counter. Etc.
Apprentice in generation plant at B.T.P.S (Bhusawal Thermal power Station) from July 1997 to Aug 1998
Responsibility handled was as in electrical maintenance dept. at unit no.2 of 62.5 MW. Repairing of pneumatic
valve, electric motor, transmitter & receiver in boiler maintenance department
Repairing of oil gun, boiler tubes, electro static preceptor(ESP), Economizer, etc.
EDUCATION
 D.I.E., BTE University, 1997
 Diploma in Computer Application(DCA)
PERSONAL DOSSIER
Date of Birth : 16th
August 1977
Languages Known : English, Hindi, Marathi and Gujarati.
Current CTC : Rs. 7.50 Lacs per Annum
Expected CTC : Negotiable
Passport : Validated