1. Photograph
YOGESH M. CHAUDHARI
Contact: + 91 - 9423949313 / E-Mail: ym9915@gmail.com
Targeting assignments in Production Operations, Maintenance & Quality Assurance with a reputed organisation
preferably in Packaging
SENIOR ENGINEERING PROFESSIONAL
~ Demonstrated success in achieving smooth production operations, significant cost savings and ensuring customer satisfaction ~
CORE COMPETENCIES
Production Operations
Project Execution
Maintenance Operations
Preventive & Predictive
Maintenance
Cost Saving Initiatives
Spare-Parts/Material Planning
TPM/Kaizen/Six Sigma/5S
Implementation
Quality Assurance/ Auditing
Safety /Statutory Compliances
MIS/ Documentation
Liaison / Coordination
Manpower Management/
Trainings
PROFILE SUMMARY
• Mechanical Engineer offering 13.5 years of rich experience in Production & Maintenance
Operations and Quality Assurance with reputed Manufacturing Companies
• Presently associated with Essel Propack Ltd., Murbad as Production Executive; implementing
measures for achieving the Production Targets and Process Capability (Cp & Cpk)
• A Customer –Centric Professional with a record of driving numerous Quality Enhancement,
Cost & Energy Saving techniques like TPM, Kaizen, 5S & Six Sigma and ISMS to achieve
substantial reduction in production expenditures & work within the budget
• Skilled in managing Production Operations with key focus on profitability by ensuring optimal
utilization of resources/spare-parts; abilities in overseeing performance bottlenecks & taking
corrective measures through tools like Why –Why Analysis to avoid the same
• Expertise in handling Extruder Line, Capping, Heading, Seaming, etc. and managing the
maintenance of HMP (Harmonised Manufacturing Policies) & GMP (Good Manufacturing
Practices) Documents; abilities in handling Pneumatics & Hydraulics Equipments
• Excels in conducting Preventive/Breakdown Maintenance & Condition Monitoring of
Machines to increase machine reliability & safety; well versed with working in SAP
• Strategic ability in striking excellent coordination with all involved divisions within the
organisation including Procurement, Vendor Development, Logistics and Materials
• An Effective Communicator with strong people management, coordination & analytical skills;
proven abilities in planning & managing resources and guiding them for process excellence
AREAS OF EXPERTISE
• Developing & implementing production plans and ensuring timely accomplishment of production targets; identifying scope for
modifications in process flow, working practices, etc. for improvement in Quality & Productivity
• Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability & safety of
equipment; offering suggestions on Overall Equipment Effectiveness (OEE) for improving productivity
• Formulating plans for tackling breakdowns & emergency situations and taking suitable actions; taking stringent quality measures,
ensuring adherence to environment & safety regulations and organising activities for continual improvement & cost reduction
• Overseeing manpower planning and ensuring optimum resource utilisation to achieve the set production targets; developing plans
for material availability, inventory control and following-up for procurement with Purchase Department
• Initiating Quality Circle activities TPM, 5S, Six Sigma, Kaizen, ISMS, etc. on the shop-floor to improve productivity & quality and
reduce cycle time; facilitating assessments, audits & maintaining necessary records to ensure compliance with quality standards
• Maintaining peaceful & amicable work environment in the organization and evaluating the work performance of personnel;
imparting training to the staff for increasing their effectiveness at different stages of work
WORK EXPERIENCE
Since Jan’06: Essel Propack Ltd. (Murbad) India, Maharashtra as Production Executive
EPL is the largest Specify Packaging company in the world manufacturing Laminated & Seamless Tubes catering to the Oral Care,
Cosmetic, Personal Care Pharmaceuticals, Food & Industrial Sectors
Growth Path: Joined as Process Technician and got promoted as Production Executive
Key Result Areas:
• Handling the sole responsibility for developing the Manufacturing Processes as per the requirements, achieving the production
targets and process capability (Cp & Cpk) for the customer products by performing various improvements
• Responsible for:
o Handling tool change & machine setting at the time of product change & maintenance, conducting the machine audits &
following-up with corrective & preventive actions
o Maintaining the HMP (Harmonised Manufacturing Policies) and GMP (Good Manufacturing Practices) Documents

2. o Following-up for TPM & Kaizen activities, reducing the spare-parts consumption and attending to breakdown maintenance
• Involved in preparing:
o Day-to-day Machine Performance Report & following-up for the Machine Breakdown Analysis like Why-Why Analysis
o MTI Report and delivering Monthly Presentation
o Production Report and making entry in SAP System
• Formulating Standard Operating Procedures for simplifying the Machine Operations and interacting with the PPC for smooth
function of Production Line and conducting safety audits & implementing corrective actions
Highlights:
• Proactively participated in Six Sigma, Kaizen, ISMS and 5S Manufacturing Process to improve productivity
• Played a key role in handling:
o Laminate & Plastic to Sleeve of required length using High Frequency Seam Welding Technology
o Sleeve & Polymer Granules to Tube (Sleeve Welded to Formed Shoulder) with Shoulder of required shape and dimensions
using Compression Moulding Technology
o Closure Fitment to the Orifice (Shoulder & Thread) of the Tube using Torque
• Significantly contributed in Maintenance Work entailing:
o Daily Shift Preventive Maintenance (10 minutes) work as per check sheet
o Monthly Preventive Maintenance (8 hours) work as per check sheet at work on month first date
o Weekly Preventive Maintenance (4 hours) work as per check sheet in middle and end of month
Dec’99 to Jan’04: Jain Irrigation Systems Ltd., Jalgaon as Production Supervisor
The company was a market leader in the field of Micro-Irrigation and having ISO 9001 Certification; engaged in manufacturing of
LLDPE, LDPE, HDPE & PVC Pipes
Highlights:
• Efficiently undertook period maintenance of the machine and maintained the machine in optimal running condition; carried out
inter-machine Quality & Process Audits on a regular basis; proactively imparted on-the-job trainings to new trainees
• Successfully executed a project on gradation and to solve problems in machine
EDUCATION
Diploma in Mechanical Engineering from GP Jalna Institute, MSBTE Board, Mumbai in 1998; secured 61.23%
IT Skills: Well versed with Microsoft Office and Internet Applications
PERSONAL DETAILS
Date of Birth: 26th
October 1976
Address: B-11 Parth chs, patil nagar,behind patil nagar,Manjrli, Badlapur west 421503
Languages Known: Hindi, English and Marathi