Reliability
Dr. Munthear Alqaderi
munthear@gmail.com
Mobile: 0096893569971
What is reliability?
Reliability measures the probability that a
system or part of a system will work.
So, if I say that the reliability of my walkman is
0.98 (or 98%), I mean that my walkman is
working 98% of the time and failing 2% of the
time.
Why is Reliability Important?
• Reputation
• Customer Satisfaction
• Warranty Costs
•Cost Analysis
•Customer Requirements
• Competitive Advantage
What is a system?
A system is a collection of components, subsystem
and/or assemblies arranged to a specific design
in order to achieve desired functions with acceptable
performance and reliability.
Models of a System
A) Series Structures
1 2
For this system to work, both components 1
and 2 must work.
1 2 . . . n
In this case, all n components must work in
order for the whole system to work.
A Personal Computer
Power
Supply
Motherboard
Processor
Hard
Drive
A Simple Series system
B) Parallel Structures
1
2
1
2
.
.
.
n
In a parallel system, the system will work as long
as at least one component works.
C) Combination of Series and Parallel Structures
1 2
3
Finding A System’s Reliability
1 2 n. . .
A) A Series System
For a pure series system, the system reliability is
equal to the product of the reliabilities of its
constituent components. Or:
( )( ) ( )ns RRRR ...21=
Example:
Three components are connected in series and make
up a system. Component 1 has a reliability of 0.95,
component 2 has a reliability of 0.98 and
component 3 has a reliability of 0.97 for a mission
of 100 hours. Find the overall reliability of the
system for a 100-hr mission.
Solution:
= (0.95)(0.98)(0.97)
= 0.90 = 90%
Rs = (R1)(R2)(R3)
Activity 2A: Computing Series System’s
Reliability
0.8
1)
0.9 Rs = (0.8)(0.9)
= 0.72
2)
0.7 0.6
Rs = (0.7)(0.6)
= 0.42
Activity 2B: Effect of the Number of
Components in a Series System
S
y
s
t
e
m
R
e
l
i
a
b
i
l
i
t
y
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10
N u m b e r o f C o m p o n e n t s
B) A Parallel System
1
2
n
.
.
.
For a pure parallel system,
the overall system reliability
is equal to the product of the
component unreliabilities.
Thus, the reliability of the
parallel system is given by:
Rs = 1 – [(1 – R1)(1-R2)…(1-Rn)]
Example: Three components are connected in parallel
and make up a system. Component 1 has a reliability of
0.95, component 2 has a reliability of 0.98 and component
3 has a reliability of 0.97 for a mission of 100 hours.
Find the overall reliability of the system for a 100-hr
mission.
Solution:
Rs = 1 – [(1 – R1)(1 – R2)(1 – R3)]
= 1 – [(1 – 0.95)(1-0.98)(1-0.97)]
= 0.99997
= 99.997 %
R1 = 0.95
R2 = 0.98
R3 = 0.97
Activity 3A:Computing Parallel System’s
Reliability
0.9
1)
0.8
Rs = 1 – [(1- 0.9)(1- 0.8)]
= 0.98
2)
0.7
0.8
Rs = 1 – [(1- 0.7)(1- 0.8)]
= 0.94
Activity 3B: Effect of the Number of Components
in a Parallel System
S
y
s
t
e
m
R
e
l
i
a
b
i
l
i
t
y
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10
N u m b e r o f C o m p o n e n t s
C) Combination of Series and Parallel Structures
Example:
Consider a system with three components. Units 1 and 2
are connected in series and Unit 3 is connected in parallel
with the first two, as shown in the figure below. Find
the reliability of the system.
Solution:
R1 = 0.99 R2= 0.98
R3 = 0.97
First, the reliability of the segment consisting of Units 1
and 2 is calculated:
R1,2 = (R1)(R2)
= (0.99)(0.98)
= 0.97
The reliability of the overall system is then calculated
by treating Units 1 and 2 as one with a reliability of
0.97 connected in parallel with Unit 3.
Therefore:
R1,2= 0.97
R3 = 0.97
Rs = 1 – [(1 – 0.97)(1 – 0.97)]
= 0.9991
= 99.91%
Activity 4: Combination of Series and Parallel
Structure (10 minutes)
R1=0.7
1) R2=0.6
R3=0.5
This is equivalent to:
R1=0.7 R2,3=0.8
Rs = (0.7)(0.8) = 0.56
Sample Design Configurations
A. System 1:
A B
C D
Possibilities:
1. If RA = 0.99, RB = 0.99, then Rs = 0.9801
2. If RA = 0.95, RC = 0.95 and RB = 0.99, then RS = 0.997
Sample Design Configurations
B. System 2:
A B
C D
Possibilities:
1. If RA = 0.99, RB = 0.99, then Rs = 0.9801
2. If RA = 0.95, RC = 0.95 and RB = 0.99, then RS = 0.9875
The Bathtub Curve
Reliability specialists often describe the lifetime of a population of
products using a graphical representation called the bathtub curve.
It characteristically describes the life of many products, as well as
humans.
F
A
I
L
U
R
E
R
A
T
E
Time (hours, miles, cycles, etc)
EARLY LIFE
(burn-in or
break-in or
infant mortality
period)
(failure rate
decreases with time)
USEFUL LIFE
(or normal life)
(failure rate approx. const)
WEAROUT LIFE
(failure rate
increases with time)

Reliability

  • 1.
  • 2.
    What is reliability? Reliabilitymeasures the probability that a system or part of a system will work. So, if I say that the reliability of my walkman is 0.98 (or 98%), I mean that my walkman is working 98% of the time and failing 2% of the time.
  • 3.
    Why is ReliabilityImportant? • Reputation • Customer Satisfaction • Warranty Costs •Cost Analysis •Customer Requirements • Competitive Advantage
  • 4.
    What is asystem? A system is a collection of components, subsystem and/or assemblies arranged to a specific design in order to achieve desired functions with acceptable performance and reliability.
  • 5.
    Models of aSystem A) Series Structures 1 2 For this system to work, both components 1 and 2 must work. 1 2 . . . n In this case, all n components must work in order for the whole system to work.
  • 6.
  • 7.
    B) Parallel Structures 1 2 1 2 . . . n Ina parallel system, the system will work as long as at least one component works.
  • 8.
    C) Combination ofSeries and Parallel Structures 1 2 3
  • 9.
    Finding A System’sReliability 1 2 n. . . A) A Series System For a pure series system, the system reliability is equal to the product of the reliabilities of its constituent components. Or: ( )( ) ( )ns RRRR ...21=
  • 10.
    Example: Three components areconnected in series and make up a system. Component 1 has a reliability of 0.95, component 2 has a reliability of 0.98 and component 3 has a reliability of 0.97 for a mission of 100 hours. Find the overall reliability of the system for a 100-hr mission. Solution: = (0.95)(0.98)(0.97) = 0.90 = 90% Rs = (R1)(R2)(R3)
  • 11.
    Activity 2A: ComputingSeries System’s Reliability 0.8 1) 0.9 Rs = (0.8)(0.9) = 0.72 2) 0.7 0.6 Rs = (0.7)(0.6) = 0.42
  • 12.
    Activity 2B: Effectof the Number of Components in a Series System S y s t e m R e l i a b i l i t y 1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 1 2 3 4 5 6 7 8 9 10 N u m b e r o f C o m p o n e n t s
  • 13.
    B) A ParallelSystem 1 2 n . . . For a pure parallel system, the overall system reliability is equal to the product of the component unreliabilities. Thus, the reliability of the parallel system is given by: Rs = 1 – [(1 – R1)(1-R2)…(1-Rn)]
  • 14.
    Example: Three componentsare connected in parallel and make up a system. Component 1 has a reliability of 0.95, component 2 has a reliability of 0.98 and component 3 has a reliability of 0.97 for a mission of 100 hours. Find the overall reliability of the system for a 100-hr mission. Solution: Rs = 1 – [(1 – R1)(1 – R2)(1 – R3)] = 1 – [(1 – 0.95)(1-0.98)(1-0.97)] = 0.99997 = 99.997 % R1 = 0.95 R2 = 0.98 R3 = 0.97
  • 15.
    Activity 3A:Computing ParallelSystem’s Reliability 0.9 1) 0.8 Rs = 1 – [(1- 0.9)(1- 0.8)] = 0.98 2) 0.7 0.8 Rs = 1 – [(1- 0.7)(1- 0.8)] = 0.94
  • 16.
    Activity 3B: Effectof the Number of Components in a Parallel System S y s t e m R e l i a b i l i t y 1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 1 2 3 4 5 6 7 8 9 10 N u m b e r o f C o m p o n e n t s
  • 17.
    C) Combination ofSeries and Parallel Structures Example: Consider a system with three components. Units 1 and 2 are connected in series and Unit 3 is connected in parallel with the first two, as shown in the figure below. Find the reliability of the system. Solution: R1 = 0.99 R2= 0.98 R3 = 0.97
  • 18.
    First, the reliabilityof the segment consisting of Units 1 and 2 is calculated: R1,2 = (R1)(R2) = (0.99)(0.98) = 0.97 The reliability of the overall system is then calculated by treating Units 1 and 2 as one with a reliability of 0.97 connected in parallel with Unit 3. Therefore:
  • 19.
    R1,2= 0.97 R3 =0.97 Rs = 1 – [(1 – 0.97)(1 – 0.97)] = 0.9991 = 99.91%
  • 20.
    Activity 4: Combinationof Series and Parallel Structure (10 minutes) R1=0.7 1) R2=0.6 R3=0.5 This is equivalent to: R1=0.7 R2,3=0.8 Rs = (0.7)(0.8) = 0.56
  • 21.
    Sample Design Configurations A.System 1: A B C D Possibilities: 1. If RA = 0.99, RB = 0.99, then Rs = 0.9801 2. If RA = 0.95, RC = 0.95 and RB = 0.99, then RS = 0.997
  • 22.
    Sample Design Configurations B.System 2: A B C D Possibilities: 1. If RA = 0.99, RB = 0.99, then Rs = 0.9801 2. If RA = 0.95, RC = 0.95 and RB = 0.99, then RS = 0.9875
  • 23.
    The Bathtub Curve Reliabilityspecialists often describe the lifetime of a population of products using a graphical representation called the bathtub curve. It characteristically describes the life of many products, as well as humans. F A I L U R E R A T E Time (hours, miles, cycles, etc) EARLY LIFE (burn-in or break-in or infant mortality period) (failure rate decreases with time) USEFUL LIFE (or normal life) (failure rate approx. const) WEAROUT LIFE (failure rate increases with time)