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SQC, Tools and Applications Adam Falkenstein December 14 th , 2004
Outline ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Brief History of Quality Control ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],Brief History of Quality Control
[object Object],[object Object],[object Object],[object Object],Brief History of Quality Control
Deming’s Principles  . ,[object Object],[object Object],[object Object],[object Object],[object Object]
Deming’s Principles   . ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Deming’s Principles   . ,[object Object],[object Object],[object Object]
Six Sigma ,[object Object],[object Object],[object Object],[object Object],[object Object],6σ
[object Object],[object Object],[object Object],What is Six Sigma? 6σ
Six Sigma ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],6σ
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],3 key Principles of Six Sigma 6σ
DMAIC in Six Sigma 6σ Characterization Monitoring Systems Define Measure Analyze Improve Control Optimization Controlling Systems
DMAIC in Six Sigma 6σ Define Measure Analyze Improve Control ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Statistical Measures in Six Sigma ………… Sample 1000 admins—20 ADEs …………...980/1000=98.0% ……………20/1000=2.0% ………….DPO*1,000,000=20,000 ….From Scale, 3.55 6σ
Tools in Six Sigma ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],All graphs created in MiniTab ® 6σ
Pareto Chart ,[object Object],[object Object],[object Object],[object Object],6σ
Example Pareto Data 6σ red blue green blue red red red yellow red red green red blue blue green green red red green red red red red red blue red blue blue blue blue blue red blue red red yellow red red yellow red green red green green green red red red red green red green red red blue red blue green red yellow blue blue blue yellow green red red blue blue red red green blue red red red yellow red red red red yellow blue blue green red blue blue green red green blue green red red red red red blue red brown red blue blue red brown green red
Example Pareto Chart 6σ
[object Object],[object Object],[object Object],[object Object],Control Charts 6σ
[object Object],[object Object],[object Object],[object Object],[object Object],Types of Control Charts 6σ
Control Charting ,[object Object],[object Object],[object Object],[object Object],6σ
Sample Control Chart Data 6σ .70 22.81 Avg 22 23 21 25 24 22 22 23 22 24 23 22 22 20 X10 20 21 23 26 25 23 16 21 24 26 25 24 21 23 X8 25 23 21 26 24 22 23 23 24 23 22 18 24 23 X9 25 24 23 25 24 26 26 26 25 27 26 24 23 22 X7 24 26 25 25 26 24 26 25 23 25 24 25 26 24 X6 24 23 27 24 21 26 23 22 25 21 24 22 22 28 X5 .66 22.2 21 20 21 20 14 .54 22.5 22 21 20 22 13 .78 22.5 21 18 23 23 12 .83 23.4 21 23 21 18 11 .78 22.9 18 20 23 24 10 .54 23.6 24 21 23 25 9 .93 22.7 23 20 24 24 8 .53 23.2 26 22 22 22 7 .52 23 23 21 20 23 6 .79 23.2 24 19 21 22 5 .69 22.9 18 22 23 22 4 .79 22.5 19 22 23 26 3 .65 22.4 25 20 20 21 2 .80 22.3 22 19 22 20 1 S. E. Mean X4 X3 X2 X1 Batch
Sample Control Chart 22.8+3(.7)~24.9 22.8-3(.7)~20.7 6σ
Balanced Scorecard ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Purpose of Balanced Scorecard ,[object Object],[object Object],[object Object],[object Object],[object Object]
Financial Perspective ,[object Object],[object Object],[object Object],[object Object]
Customer Perspective ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Internal-Business-Process ,[object Object],[object Object],[object Object]
Learning and Growth ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Balanced Scorecard Financial Cusotmer Internal-Business-Processes Learning and Growth
Immanuel St. Joseph-Mayo H.S. ,[object Object],[object Object],[object Object],[object Object]
Immanuel St. Joseph-Mayo H.S. ,[object Object],[object Object],[object Object],[object Object]
 
 
UMM Scorecard ,[object Object],[object Object],[object Object],[object Object],[object Object]
UMM Scorecard ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
UMM Scorecard-all LA
 
UMM Scorecard-PLAC
 
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QM-032-SQC tool application

  • 1. SQC, Tools and Applications Adam Falkenstein December 14 th , 2004
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  • 13. DMAIC in Six Sigma 6σ Characterization Monitoring Systems Define Measure Analyze Improve Control Optimization Controlling Systems
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  • 18. Example Pareto Data 6σ red blue green blue red red red yellow red red green red blue blue green green red red green red red red red red blue red blue blue blue blue blue red blue red red yellow red red yellow red green red green green green red red red red green red green red red blue red blue green red yellow blue blue blue yellow green red red blue blue red red green blue red red red yellow red red red red yellow blue blue green red blue blue green red green blue green red red red red red blue red brown red blue blue red brown green red
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  • 23. Sample Control Chart Data 6σ .70 22.81 Avg 22 23 21 25 24 22 22 23 22 24 23 22 22 20 X10 20 21 23 26 25 23 16 21 24 26 25 24 21 23 X8 25 23 21 26 24 22 23 23 24 23 22 18 24 23 X9 25 24 23 25 24 26 26 26 25 27 26 24 23 22 X7 24 26 25 25 26 24 26 25 23 25 24 25 26 24 X6 24 23 27 24 21 26 23 22 25 21 24 22 22 28 X5 .66 22.2 21 20 21 20 14 .54 22.5 22 21 20 22 13 .78 22.5 21 18 23 23 12 .83 23.4 21 23 21 18 11 .78 22.9 18 20 23 24 10 .54 23.6 24 21 23 25 9 .93 22.7 23 20 24 24 8 .53 23.2 26 22 22 22 7 .52 23 23 21 20 23 6 .79 23.2 24 19 21 22 5 .69 22.9 18 22 23 22 4 .79 22.5 19 22 23 26 3 .65 22.4 25 20 20 21 2 .80 22.3 22 19 22 20 1 S. E. Mean X4 X3 X2 X1 Batch
  • 24. Sample Control Chart 22.8+3(.7)~24.9 22.8-3(.7)~20.7 6σ
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  • 31. Balanced Scorecard Financial Cusotmer Internal-Business-Processes Learning and Growth
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