ProSIM has been providing engineering design, and R&D services to OEMs, Operators, EPC contractors, System Integrators and vendors of nuclear power sector. ProSIM has assisted in the design and seismic evaluation/ analysis of systems, structures and components (SSCs) of nuclear power plants (NPP). Driven by its competence and focus on quality and project management processes, ProSIM has delivered value to its customers. ProSIM has interacted with regulatory bodies and code committees related to nuclear design codes. Methodologies for seismic analysis of mechanical equipment (rotary and static), electrical engineering, instrumentation and control, and structures have been developed by ProSIM using ASME boiler and pressure vessel (B&PV), RCC, IEEE, ASCE and similar codes. Several hundreds of reports of seismic analysis/ evaluation submitted by ProSIM have been approved by the operators or regulatory bodies. ProSIM has taken up several detailed engineering projects. Worked on design optimisation of structures/ equipment, pipelines, supports etc. ProSIM has also supported seismic qualification of equipment/ systems by physical testing by coordinating with agencies.
In addition to the seismic analysis during engineering stage for structural integrity assessment, ProSIM has worked on seismic margin assessment, seismic re-evaluation, fitness for service (FFS), remaining life assessment and extension (RLA/RLE), and failure analysis.
Pro sim nuclear offerings engineering design-siesmic-qualificationProSIM R & D Pvt. Ltd.
We @ ProSIM study in an integrated manner, the interactions between design, materials, manufacturing process and performance.
ProSIM is a total Engineering Solution Provider, providing collaborative engineering and R&D services in product and process design / development / re-engineering / analysis and optimization.
Siesmic Evaluation for Structural Integrity Assessment of Nuclear Power PlantsProSIM R & D Pvt. Ltd.
Lecture Delivered by Dr. Shamasundar at ICNPG, Hyderabad on Siesmic Evaluation for Structural Integrity Assessment of Systems, Structures and Components (SSCs) of Nuclear Power Plants (NPPs)
Pro sim nuclear offerings engineering design-siesmic-qualificationProSIM R & D Pvt. Ltd.
We @ ProSIM study in an integrated manner, the interactions between design, materials, manufacturing process and performance.
ProSIM is a total Engineering Solution Provider, providing collaborative engineering and R&D services in product and process design / development / re-engineering / analysis and optimization.
Siesmic Evaluation for Structural Integrity Assessment of Nuclear Power PlantsProSIM R & D Pvt. Ltd.
Lecture Delivered by Dr. Shamasundar at ICNPG, Hyderabad on Siesmic Evaluation for Structural Integrity Assessment of Systems, Structures and Components (SSCs) of Nuclear Power Plants (NPPs)
Results of DigitArc Electrode Regulator and SmartArc power input optimization...AMI GE International
AMI-GE supplies automation software to numerous metals industries worldwide, with special emphasis on electric furnace steelmaking. They hold majority market-share in AC EAF arc regulators in North America, and hence their knowledge base in this area is very strong. A recent innovation has been the development of “Smart Arc” addition to their regulator that utilizes fuzzy logic to optimize the arc to user-defined parameters. The system is flexible to receive input (and work in combination) from multiple inputs – i.e. off gas, scrap, chemical energy systems, etc.
North Star Steel’s Minnesota division is a diverse producer of long bar products. They produce a wide variety of steel grades comprising about rebar, structural, high C grinding media, and special bar quality. The melt shop is equipped with a 95 short ton VAI/Fuchs DC EAF, a ladle furnace, and a 4-strand continuous billet caster. Typical melt shop production is 500,000 short billet tons per year.
Seismic evaluation of nuclear power plants - ICNPG - 2018 - Invited lecture b...ProSIM R & D Pvt. Ltd.
A lecture by Dr. Shamasundar at ICNPG 2018, Hyderabad about Seismic evaluation of nuclear power plants. Pepole from DAE entities and many multi national nuclear companies were present.
Results of DigitArc Electrode Regulator and SmartArc power input optimization...AMI GE International
AMI-GE supplies automation software to numerous metals industries worldwide, with special emphasis on electric furnace steelmaking. They hold majority market-share in AC EAF arc regulators in North America, and hence their knowledge base in this area is very strong. A recent innovation has been the development of “Smart Arc” addition to their regulator that utilizes fuzzy logic to optimize the arc to user-defined parameters. The system is flexible to receive input (and work in combination) from multiple inputs – i.e. off gas, scrap, chemical energy systems, etc.
North Star Steel’s Minnesota division is a diverse producer of long bar products. They produce a wide variety of steel grades comprising about rebar, structural, high C grinding media, and special bar quality. The melt shop is equipped with a 95 short ton VAI/Fuchs DC EAF, a ladle furnace, and a 4-strand continuous billet caster. Typical melt shop production is 500,000 short billet tons per year.
Seismic evaluation of nuclear power plants - ICNPG - 2018 - Invited lecture b...ProSIM R & D Pvt. Ltd.
A lecture by Dr. Shamasundar at ICNPG 2018, Hyderabad about Seismic evaluation of nuclear power plants. Pepole from DAE entities and many multi national nuclear companies were present.
Mr. Veerabrahmam from PRDC has spoken about the transformers failures and few of the case studies. Few failures and reasons for failures are also discussed.
Dr. Shamasundar spoke about the thermal management in transformers, different cooling methods and how simulation through JMAG can help you design an Efficient Transformer.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSEDuvanRamosGarzon1
AIRCRAFT GENERAL
The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range aircraft.
The family offers a choice of engines
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
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3. Detailed engineering
• Plant design, engineering and modelling
• Pipe sizing and pressure drop calculations
– Piping layout preparations
– Generating PIDs, 3D models, PID Review, updation
– Detailed engineering
– Piping GA & Iso extraction
– Pipe stress / flexibility analysis
– Supports & hangar design, evaluation & optimisation
– Anchorage & baseplate design, qualification, optimisation
– Pipeline modelling 2D/3D; re-routing
– BoQ extraction, MTO
Seismic evaluation of systems for nuclear power plants
Mechanical (static and rotating equipment), piping, steel and RCC
structures, electrical, I&C
ASME B&PV, RCC, PNAE, IEEE codes
Class-1, class-2 and class 3 equipment.
• Seismic Margin Assessment
• Seismic Re-evaluation
CAD
3D / 2D CAD modelling; Drafting, Manufacturing drawing
Multiple software platforms: CATIA/ AutoCAD/ Solidworks
CAE
Modeling, Pre-processing and deck setting for FEM and CFD
• Finite Element Analysis (FEA)
– Static, dynamic, non-linear,
– Eigen value, frequency response
– Coupled & transient thermal, transient thermal
– Transient dynamics – sine, shock, bump,
– Impact, crash, drop test simulations
– Development of macros/ subroutines using APDL, Python,
etc
Multiple Software Platforms: Hypermesh /Patran/ Ansys,
Abaqus, Nastran, Radioss, Optistruct
• CFD
– Coupled thermal- flow, conjugate heat transfer
• Materials and Damage studies
Fatigue, fracture, creep analysis
Failure analysis by simulation.
• Remaining life assessment/ extension (RLA/ RLE); fitness
for service (FFS) studies
ProSIM Offerings to Nuclear Power Sector
4. Simulated. Designed. Delivered.
55% Post Graduates
40% more than 8 years in ProSIM
1. Experienced
Competent
Technical team
(ASME, RCC,
IEEE, etc)
2. Deep
exposure
nuclear entities
in India and
abroad
3. History of
successful
nuclear power
plant projects
(NPP)
4. Well
developed
processes and
practices (PMP,
QMS, ISO)
5. In House IP
assets for
nuclear
engineering
Why ProSIM – Singular focus on nuclear sector
Leader in seismic evaluation / analysis for nuclear engineering.
Track record of 400+ of projects
Networked Expertise:
Institutes, Individuals & Corporates
Worked with all nuclear entities &
EPC contractors
6. • Deep exposure with nuclear entities in India and abroad
– Delivered projects with many DAE and nuclear entities
• NPCIL/ Bhavini/ BARC/ IGCAR/ NRB/ AERB etc; ITER I/O and ITER-IN
– Worked with major nuclear EPC contractors in India and abroad
• L&T/ Reliance/ BGR /Punj Lloyd/ Dodsal/ AMEC (now Jacobs) / etc.
– Worked with System Integrators
• (Kirloskars/ Core Energy/ Fujitech/ etc)
– Worked with tier-2/3 system suppliers
• (Toshiba/ FEIPL/ GMW/ L&T Valves/ Kilburn/ etc )
– Worked on several packages of various NPPs of NPCIL
• RAPP/ KAPP/ KKNPP / KGS of NPCIL
7. EPC
Contractors
Tier-1/ Tier-2
Vendors
Plant
Operators
(NPCIL /
BHAVINI)
R&D
BARC / IGCAR
Regulatory
Bodies (AERB)
Code
Committees
ASME/
PNAE/ RCC
/WNA-
CORDEL /etc
ProSIM connects the dots and completes the puzzle, nuclear
engineering, design, and seismic analysis qualification.
Part of World Nuclear Association (WNA) initiative to
rationalise nuclear codes.
Track record of 400+ of projects (various packages of nuclear power plant (NPP)
for design, engineering, seismic evaluation by analysis) for:
• Indian nuclear entities NPCIL,BARC, IGCAR, NRB, Bhavini and vendors
• International Agencies: ITER-IN and ITER-IO and Multinational EPCs
11. Seismic analysis of piping system
Customized spreadsheet for qualification of
piping as per ASME Sec III ND and WRC
107 and WRC 297
12. Simulated. Designed. Delivered.
Fire fighting System (NPCIL)Anchor Bolt strength calculation
Output for different load cases
Hilti Anchor bolt qualification
13. Simulated. Designed. Delivered.
Some Sample Systems and Equipment (class-1 & 2)
Equipment design calculations,
design verification by Finite
Element Analysis (FEA),
Seismic Analysis
Seismic analysis as per
ASME / RCC-M codes
Damage assessment
20. Leak-Before-Break (LBB) analysis
Discretized model
identifying critical location
for crack growth (STC)
0
500
1000
1500
2000
2500
3000
0 500 1000 1500 2000
J-integral
Tearing modulus
Japp-Tapp-2LSC
Jmat Vs Tmat
Crack stability
assessment
diagram for twice
LSC for STC
Structure
Coolant Channel LBB
– using numerical
fracture mechanics-
for simulation of
crack growth
21. Simulated. Designed. Delivered.
• Well developed internal processes
– Evolved Project Management Process (PMP)
• Includes change management, governance models, communication protocols, escalation
matrix, risk assessment etc.
– Fine tuned Quality Management System (QMS)
• Quality to assure first time right results.
– Delivery process to provide customer and end user experience.
• To provide Quality reports in a format expected by NPCIL at shortest time.
– Rigorous Information and Data Security Management procedure
• IT security and process.
– Evolved competence creation and retention process (HRM)
• Ensuring manpower requirements for growth of demand.
Why ProSIM
22. Simulated. Designed. Delivered.
• TECHNOLOGY: In-house IPs (assets in form of macros,
subroutines, procedures, algorithms)
– Macros for design of supports, anchors, bolts, etc.
– Macros for Codal evaluation as per various codes ASME Sec VIII Div-1 and Div-
2; ASME Sec III, NB; NF; B31.1, B 31.5, etc.
– QC check sheets
– Project management control charts, review SOPs
– Training manuals, documents, with dummy projects for inters
– … And Many More.
Why ProSIM
23. Simulated. Designed. Delivered.
ProSIM R&D Pvt Ltd.,
B-378/1, Ring Road, Peenya 1st Stage, Bangalore 560058, INDIA
Tel : +91 80 6816 0000 email: info@pro-sim.com
www.pro-sim.com
Contact us
to understand what and how we have delivered
Editor's Notes
Certification from NPCIL, Reddy is one of righly regarded seismic expert at NPCIL. L&T-ECC is the largest EPC contractor in India. We are working with them for the ITER project coming up in Cadarache, France.
We have inbuilt macros for pressure drop calculations.
One of the recently completed work. This is a sodium test facility for eqpts for the FBR. Concrete structure with RCC beams & columns (turquoise blue), on top is a steel superstructure. Designed from basic information provided by end user. A 300-ton tank is mounted at an elevation of 24m above ground level. This makes the structure to be non-uniformly loaded, challenge was to design the bracings & individual steel members. We will shortly be starting the detailed 3D qualification work on piping, test vessels & equipments.
LBB studies carried out on a 500NB pipe elbow using Zencrack code – product of Zentec UK. The SML at RDG-IGCAR have conducted the actual test ..results are correlating to the tune of 95%. They are impressed by the code & have initiated the process of buying a license from us.
The DG provides backup power for running the coolant pumps in the event of an earthquake (especially in SSE conditions). Very critical equipment. FE modeling was a huge challenge, since the sustained loads do not fall under any category specified by the ASME, the eqpt is qualified as per manufacturers standard..
This is again for IGCAR, we conducted dynamic simulation of this robot vehicle which moves walls of the calendria
FRS Extraction is done for UAC, UAB & UAD buildings of KKNPP.
NPC-RAPP had received a notice from the pollution control authorities. Within 6 months they were supposed to take the exhaust to above 30m
One of the recently completed work. This is a sodium test facility for eqpts for the FBR. Concrete structure with RCC beams & columns (turquoise blue), on top is a steel superstructure. Designed from basic information provided by end user. A 300-ton tank is mounted at an elevation of 24m above ground level. This makes the structure to be non-uniformly loaded, challenge was to design the bracings & individual steel members. We will shortly be starting the detailed 3D qualification work on piping, test vessels & equipments.