This document provides a summary of William Henry Rogers' qualifications and experience as an Electrical and Instrumentation Engineer, including his educational background, employment history, roles and responsibilities. It details over 25 years of experience in various industries such as petrochemical, mining, water treatment and manufacturing. His experience includes capital project development, instrumentation design, hazardous area inspections, process control systems design and commissioning.
A complete guide on preparation, planning and execution of a computerized maintenance management system with examples and illustration of the program modules interaction and the way these programs operate.
This PPT is based upon my training in Yokogawa Chennai.
Reference:
# Yokogawa Hand Book on CS 3000
# http://www.slideshare.net/bvent2005/dcs-presentation
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ISO 14001:2015 Management system manual.
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• B.Tech (Electronics & Instrumentation Engineering) with more than +5 years of experience in Design Engineering and Project Execution.
• Adept in Project co-ordination & documentation of all related drawing, data sheets, QAP’s, Field reports, JHA’s, Hook-up diagrams, BOM etc.
• Fair understanding of the aspects of Design & Development Processes, Drafting and Customer Relationship Management
• Adept in handling commissioning activities involving resource planning and co-ordination with internal / external departments/ clients/ vendors.
• Understanding in executing cost saving techniques/measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget
• An effective communicator, hard worker with good interpersonal, problem solving and presentation skills
I am a competent professional with proven expertise in Electrical Systems, with 18 years of hands on experience including GCC Countries, Qatar UAE and Pakistan. Possess comprehensive knowledge in Execution & Supervision, QA/QC, Testing & Commissioning, Design Review, Planning and Site Management for the Electrical Systems involved in the Construction Sectors. Highly motivated and possess good communication and presentation skills.
1. WILLIAM HENRY ROGERS BEng (Hons) CEng MIET
11 Caspar Street
Fairview Park
South Australia
5126
Tel: (08) 7480 1646
Mobile: (61) 0420 227 445
E-mail home: billrbeng@aol.com
E-mail work: bill.rogers@jacobs.com
Profile
An accomplished Electrical & Instrumentation Engineer, with over 25 years experience in
the Petro-Chemical, Mining, Water & Effluent Treatment, Pharmaceutical and
Manufacturing industries. Chartered with the Institution of Engineering and Technology
(IET formally the IEE). Expertise extends to capital project development and site
execution, both technically and commercially. An effective communicator, with extensive
experience of presenting complex data to all levels. Capable of leading & integrating into
teams, or working alone as the project or job role demands. Experience encompasses
LV Power Distribution, Field Instrumentation & Process Control including analysis of
process steams for product quality control and waste streams for EPA consents
approval.
Employment History
Jacobs April ‘10 – Present
Lead Instrumentation Engineer
Working on the following Projects:
Cooper Infrastructure Expansion Program, Satellites Upgrade, SANTOS
Moomba/Big Lake
Key Responsibilities
• CapEx & Manhour Estimates
• DCS (DeltaV) Specification and Design
• Communications Specification and Design
• Functional Descriptions
• Process Instrumentation Data Sheets
• Emergency Shutdown System (ESD) Design
• Hazardous Area Dossier & Hazardous Area Inspection Check Sheets
2. • P&ID Review
• Construction Scope of Work
• Vendor Bid Package Reviews
Site Works
• PLC to DCS Cutover
• ESD Cutover
• Supervision of Installation Teams
• Field Inspection Check Lists
• “As Built” documentation
• Pre-commissioning & Commissioning
ODP1 – Pre-Strip Facility, BHP Billiton Olympic Dam
Key Responsibilities
• Vendor Package Review & Evaluation
• Scope of Facilities
• Process Control Cabinet Design
• Communications Design
• Fibre Optic Network Design
Area 60 Compressor Controls Upgrade, SANTOS Moomba SA
Key Responsibilities
• Functional Descriptions
• Process Instrumentation Data Sheets
• P&ID Review
• Vendor Package Reviews
• IS Calculations
Ammonia Facility Relocation, BHPB Olympic Dam
Key Responsibilities
• Functional Descriptions
• Process Instrumentation Data Sheets
• P&ID Review
• Vendor Bid Package Reviews
Tails Disposal Upgrade Project, BHPB Olympic Dam
Key Responsibilities
• ControlLogix PLC Panel Specification and Design
• Communications Panel Specification and Design
• CCTV System Specification and Design
• Functional Descriptions
• Process Instrumentation Data Sheets
3. • P&ID Review
• Vendor Bid Package Reviews
Site Works
• Texas Instruments PLC Panel Replacement (ControlLogix cutover)
• Supervision of Installation Teams
• Field Test Reports and “As Built” documentation
• Stage 1, 2 & 3 Commissioning
GHD Pty Ltd, Adelaide SA August ‘08 – April ‘10
Lead Electrical, Instrumentation & Controls Engineer
Working on the following Projects:
Penrice Quarry & Minerals, Angaston
Key Responsibilities
• Recommendation & Production of the Electrical Maintenance Programs for the Osborne
Conveyor System encompassing:
o Primary, Secondary & Tertiary Crushers
o Primary and Secondary Screens
o Conveyor Systems
• Review of the Site Drives and Drive Motors
• Development of Periodic Check lists for compliance with AS/NZS 3000 / 3017 / 3019 / 3760 /
1680 / 2293 / 3190 for Switchboards, Drives, Lighting, Emergency Lighting, Earthing & RCDs
Qatar Petroleum Refinery, Mesaieed, Qatar
Upgrade of Refinery Potable & Irrigation Water System
Key Responsibilities
Job Manager for the Adelaide Office, including project schedules and financial performance.
Project Deliverables
• Instrumentation & Controls Installation Scope of Work
• Equipment Specification
• Instrumentation Data Sheets
• P&ID Contribution and Interpretation
• Loop Diagrams
• IS Calculation
Other
• Job Manager with responsibility for cost controls
• Site Survey & Client Interface
• Hazardous Area Inspections & Client Advice
• Peer Review of C&I Deliverables
• Squad Checks of Other Disciplines Deliverables
4. Santos Engineering Standards
Key Responsibilities
Working with GHD’s Oil & Gas group in Perth:
• Production of the Standard Analyser Specifications - Onshore
• Peer Review & Contribution to Engineering Design Practices - Onshore
BHP Olympic Dam, GU3 Thickener Upgrade Project (Definition Phase)
Key Responsibilities for the Definition Phase:
Project Deliverables
• Production of Functional Descriptions, describing control aspects of Production Logic Units
• Instrumentation Data Sheets
• Installation Scope of Work
• Instrument Schedule
• Instrumentation Cable Schedule
Other
• Contribution to HAZOP
• P&ID contribution and development
• Engineering & Design estimates
• Inter-discipline Design Reviews
Perstorp Ltd, Warrington January ‘08 – June
‘08
Polymer Manufacturing Facility
Electrical & Instrumentation Manger
Was invited to assist the production facility on a short-term basis to cover a key position
whilst the site sought to recruit a long term replacement for the previous E&I Manager.
Key Responsibilities
• Lead project and maintenance personnel, ensuring adequate resourcing
• Setting out programs of work and ensure project program milestones were met
• Oversee the installation and commissioning of LV MCC/Switchboard (IEC 60439)
• Recruit Contract Personnel for Hazardous Area Inspection Projects (IEC 60079)
• Supervising Installation Contract Personnel on various Instrumentation Installations
• Review Site Working Practices and Procedures and Revise where necessary.
5. Foster Wheeler Energy Limited, North West Operations Jan ’07 – Dec ‘07
Pfizer Ireland Pharmaceuticals – Continuous Production Facility
Lead Instrument & Electrical Engineer
Key Responsibilities
• Process URS & Flow Sheet Interpretation
• Control URS & FDS preparation
• Equipment specification and procurement
• Data Sheet preparation
• HAZOP Studies
• Instrumentation Loop Diagrams
• Data Sheet preparation
• Factory & Site Acceptance Testing
• ATEX compliance recommendations
• MCC specification (IEC 60439)
• Power consumption calculations
• Cable calculations
• Earthing & Lightning Protection
Chemtura (formally Great Lakes Chemical Corp.) Trafford Park Mar ’06 – Jan ‘07
Water Additives & Fire Retardant Products
Working for Term Contractor Haden Freeman as the Alliance Manager (Projects)
Key Responsibilities
• I&E Engineering with a top tier COMAH site
• Develop Client Relationships
• Feasibility & Front End Design Studies
• Preparation of Equipment & Labour Estimates for Capital Project Application
• Liaise with Project Managers
• Preparation of Manpower Plans to ensure balanced labour availability
• Engineering Recruitment
• Ensuring KPI’s are met or exceeded
• Provide a technical lead, on Electrical & Instrumentation Projects, in Hazardous and
Non-Hazardous environments including:
• Project EH&S Requirements
• HAZOP Studies
• Project Charter Development
• URS & Flow Sheet Interpretation
• Project Procurement
• LV MCC Design (IEC 60439)
• Instrument loop design
• Data Sheet preparation
• Equipment specification and procurement
6. • Site Instructions (Contractor Scope of Work)
• Factory & Site Acceptance Testing
• Design IS circuitry, including loop calculations for ATEX purposes
Stopford Projects Limited Jan ‘05 – March ‘06
Engineering Design and Consultancy Services – Hazardous and Safe Area Applications
Electrical & Instrumentation Manager
The Role
A hands-on role that encompasses the detailed Design & Engineering of Process Plant,
from initial concept to final commissioning, and Resource Management within a fast-
track, turnkey environment.
Key Responsibilities
• Access & Advise on industry and regulatory E&I changes, and formulate and
implement suitable strategies for change
• Interpret Client requirements from tender documents and prepare cost proposals
• Project Proposal, Material & Labour estimates
• Liaise with Clients on technical & commercial matters
• Ensure project budgets and targets are met
• Project Planning, identifying critical path items
• Prepare Contractor Scope of Works
• Assess & manage project labour requirements including man-hour expenditure
• Monitor project capital expenditure
• HAZOP Studies and Risk Assessments
• ATEX Studies & Hazardous Area Inspections
• On site commissioning & training
• Oversee and contribute to the detailed engineering design of projects, including:
• P&ID Interpretation and Development
• Instrument loop design and data sheet preparation
• Formulation of Control Descriptions for software design
• Profibus DP & PA Hardware Design
• Engineer & Design Plant MCC (IEC 60439) & Power Distribution
• Design Plant Earth Bonding & Lightning Protection Schemes
• Define Plant Lighting Requirements
• Drives schematics/wiring diagrams and data sheets
• Equipment specification and procurement
• Single Line Diagrams
• Scope of Works for Contractor project tender and construction phases
• Factory & Site Acceptance Testing
• Ops & Maintenance Manuals
• Technical Files for ATEX approvals
• Design IS circuitry, including loop calculations for ATEX purposes
Federal-Mogul Ignition (UK) Ltd Nov. ’98 – Jan. ‘05
Automotive Manufacturing
7. Formally E & I Process Engineer promoted to Ceramic Business Unit Manager
Key Responsibilities
Business Unit Manager
• Primarily responsible for the management of circa 100 personnel, for the
manufacture of over 50 million ceramic components per annum for internal and
external customers
• Management of departmental budgets with a turnover in excess of £5M per annum
• Budgetary Planning using Financial Data & Predicted Production information
• Responsible for Change Management within own department
• IR negotiations within a strong unionised environment
• EH & S
• Improvement of labour efficiencies through effective time/labour management
• Implementation of Lean Manufacturing techniques
• Co-ordinate and facilitate product, process & plant improvement programmes
• Total Preventative Maintenance Programmes using manual and automated
maintenance management systems
• Management of Maintenance Teams
E&I Process Engineer
• PLC Program Design & Modification for manufacturing machinery
• Equipment Specification, Procurement and Supplier based inspection
• Process Equipment Design Improvements
• Vision System Design for product quality inspection
• Equipment Control Systems
• Equipment Reliability Studies & Fault/Breakdown Analysis
• Asset Realisation Studies & Production Load Studies
• Imported Equipment Modification & Modernisation to CE Requirements
Arkady-Craigmillar Sept.’98 – Nov. ’98
Food manufacture
Instrument & Electrical Engineer (contract)
Key Responsibilities
• Ammonia Gas Detection System design, installation and commissioning
• Ammonia Compressor Power & Control Design including equipment specifications,
schematic diagrams, PLC ladder design, power cable sizing, control panel design,
routing/racking layouts & design.
• Heating & Ventilation Project Leader, in particular liaising with HVAC Sub-contractors
• Boiler Water Treatment Plant Commissioning
Optical Fibres June ’97 – Sept. ’98
Fibre optic manufacture
Control & Systems Engineer (contract) on £50M Plant Construction Project
Key Responsibilities
• Control of installation teams within a Permit to Work environment
8. • Project Planning using Microsoft software packages
• Plant & Hazardous Operations Procedures
• Equipment Specification & Procurement including Supplier based acceptance testing
• PLC Ladder design – Siemens formally Texas Instruments
• Commissioning of production equipment
• Detailed design and commissioning of plant safety systems (includes centralised
Emergency Stop system for chemical isolation)
• Power cable sizing calculations
• Design modification of imported plant (CE Directives), ergonomics and safety
• Installation & Operational Risk Assessments
• Clean Area Working
Core Laboratories UK Ltd Oct ’92 – June ’97
Packaged Analyser Systems
Hazardous and Safe Area Applications – Design & Manufacture
Power & Control Engineer
Key Responsibilities
• Technical & Commercial Project Leader on projects as diverse as Refinery Blending
Auxiliary Systems, Air Separation Panels for Cryogenic Plants and Continuous
Emission Monitoring of flue gases for refineries and power stations
• Interpretation of Client Enquiries & Formulation of Quotations
• Technical & Commercial Client Meetings
• Detailed E & I design of packaged analyser systems, including power supplies, fire
and gas detection/shutdown systems, signal/control/data interfaces, Air Handling
Units for Safe Area Operation (in Hazardous Area applications)
• PLC Ladder Design – Allen Bradley, Modicon, Omron
• Equipment Specification, Procurement and Supplier Inspection Testing
• Control of installation teams within a Permit to Work environment
• Factory & Site Acceptance Testing of bespoke Engineering Packages
• On site system commissioning (UK & Overseas)
• Job Site Personnel Training – Ops & Maintenance – including visits to Malaysia,
Singapore, Israel & Nigeria
• Ops & Maintenance Manuals
The Associated Octel Company Ltd June ’92 – Oct ’92
Petrochemical
Senior Electrical Designer (contract)
John Brown Engineering, London April ’91 – June ’92
General Engineering
Senior Electrical Designer (contract) – Ratcliffe Power Station De-sulphurisation
Plant
Foster Wheeler Ltd, Reading & London April ’90 – April’91
9. Petrochemical/Pharmaceutical
Senior Electrical Designer (contract) – Pharmaceutical Plant Power Layout & 3-D E
& I CAD design of Utility Platform Layout
Shell UK Ltd June’89 – April ’90
Petrochemical
Instrument Designer (contract) – General E & I Design
The Associated Octel Company Ltd Sept. ’86 – June ’89
Petrochemical
Electrical Draughtsman – General Electrical Design
The Associated Octel Company Ltd Sept. ’82 – Sept. ‘86
Electrical Apprentice
Education & Qualifications
Liverpool John Moores BEng (Hons) Electrical/Electronic Engineering
University
Wirral Metropolitan College BTEC HNC Electrical/Electronic Engineering
Wirral Metropolitan College BTEC ONC Electrical/Electronic Engineering
Other GCE ‘O’ Levels - Maths, English, Physics,
Technical Drawing, Metalwork
Training
• EEHA Assessment to AS/NZS 4761 GHD Oil & Gas Group, Perth
• Comp ‘Ex’ Hazardous Area Inspection
Certificate No. 12705
TTE Training Limited
• SIL – Safety Integrity Level
Assessments
External Consultant
• Principles of Intrinsic Safety and the
Installation and Maintenance of
Intrinsically Safe Instrumentation
Presented by MTL Applications &
Training Department
• 16th
Edition IEE Wiring Regulations
•
BTEC Course
• Electrical Equipment in Hazardous
Area Appreciation Course
The Associated Octel Company Ltd
• Construction, Design & Management
Regulations Course
Optical Fibres
• STOP Safety Training Observation
Program
Du Pont
10. • Learning to See – A Value Stream
Mapping Workshop
Lean Enterprise Institute
• Global 8 D – Problem Solving
Workshop
Ford Design Institute
• Constraint Management Federal-Mogul internal workshop
• Six Sigma Federal-Mogul internal workshop
Personal Details
Nationality British
Date of Birth 28 October 1965
Marital Status Married with two children
References
References can be provided on request.