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Economics of power factor
improvement
Lecture Notes by Dr.R.M.Larik 1
What is power factor
Lecture Notes by Dr.R.M.Larik 2
Power factor
• Definition
– The cosine of angle between voltage and current in an AC current
– It is the ratio of amount of real power to apparent power.
Lecture Notes by Dr.R.M.Larik 3
Lecture Notes by Dr.R.M.Larik 4
Lecture Notes by Dr.R.M.Larik 5
Power triangle diagram
• OA = VI cos φ and represents the active power in watts or kW
• AB = VI sin φ and represents the reactive power in VAR or kVAR
• OB = VI and represents the apparent power in VA or kVA
• The following points may be noted form the power triangle :
– (i) The apparent power in an a.c. circuit has two components viz.,
active and reactive power at right angles to each other.
OB2 = OA2 + AB2
or (apparent power)2 = (active power)2 + (reactive power)2
or (kVA)2 = (kW)2 + (kVAR)2
– (ii) Power factor, cos φ = OA/OB= active power /apparent power=kW/kVA
Thus the power factor of a circuit may also be defined as the ratio of active
power to the apparent power. This is a perfectly general definition and can be
applied to all cases, whateverbe the waveform.
– (iii) The lagging* reactive power is responsible for the low power factor. It is
clear from the power triangle that smaller the reactive power component, the
higher is the power factor of the circuit.
kVAR = kVA sin φ = kW/cos φ sin φ
∴ kVAR = kW tan φ Lecture Notes by Dr.R.M.Larik 6
• iv) For leading currents, the power triangle becomes reversed.
This fact provides a key to the power factor improvement.
If a device taking leading reactive power (e.g. capacitor) is
connected in parallel with the load, then the lagging reactive
power of the load will be partly neutralised, thus improving
the power factor of the load.
• (v) The power factor of a circuit can be defined in one of the
following three ways :
– (a) Power factor = cos φ = cosine of angle between V and I
– (b) Power factor = R/Z= Resistance/Impedance
– (c) Power factor = VIcos φ/VI= Active power/Apparent
Power
– (vi) The reactive power is neither consumed in the circuit
nor it does any useful work. It merely flows back and forth
in both directions in the circuit. A wattmeter does not
measure reactive power.Lecture Notes by Dr.R.M.Larik 7
Lecture Notes by Dr.R.M.Larik 8
Illustration
• Suppose a circuit draws a current of 10 A at a voltage
of 200 V and its p.f. is 0·8 lagging. Then,
– Apparent power = VI = 200 × 10 = 2000 VA
– Active power = VI cos φ = 200 × 10 × 0·8 = 1600 W
– Reactive power = VI sin φ = 200 × 10 × 0·6 = 1200 VAR
• The circuit receives an apparent power of 2000 VA and
is able to convert only 1600 watts into active power.
The reactive power is 1200 VAR and does no useful
work. It merely flows into and out of the circuit
periodically. In fact, reactive power is a liability on the
source because the source has to supply the additional
current (i.e., I sin φ).
Lecture Notes by Dr.R.M.Larik 9
Lecture Notes by Dr.R.M.Larik 10
Disadvantage of lower power factor
• The power factor plays an importance role in a.c. circuits since
power consumed depends upon this factor.
• It is clear from above that for fixed power and voltage, the load
current is inversely proportional to the power factor. Lower the
power factor, higher is the load current and vice-versa.
Lecture Notes by Dr.R.M.Larik 11
Disadvantage of lower power factor
Large kVA rating of equipment.
• The electrical machinery (e.g., alternators,
transformers, switchgear) is always rated in *kVA.
• Now, kVA = kW/cos φ
• It is clear that kVA rating of the equipment is
inversely proportional to power factor. The
smaller the power factor, the larger is the kVA
rating. Therefore, at low power factor, the kVA
rating of the equipment has to be made more,
making the equipment larger and expensive.
Lecture Notes by Dr.R.M.Larik 12
Disadvantage of lower power factor
• Greater conductor size
• To transmit or distribute a fixed amount of
power at constant voltage, the conductor will
have to carry more current at low power
factor. This necessitates large conductor size.
Lecture Notes by Dr.R.M.Larik 13
Disadvantage of lower power factor
Large copper losses
• The large current at low power factor causes
more I2R losses in all the elements of the
supply system. This results in poor efficiency.
Lecture Notes by Dr.R.M.Larik 14
Disadvantage of lower power factor
Poor voltage regulation
The large current at low lagging power factor
causes greater voltage drops in alternators,
transformers, transmission lines and distributors.
This results in the decreased voltage available at
the supply end, thus impairing the performance
of utilisation devices. In order to keep the
receiving end voltage within permissible limits,
extra equipment (i.e., voltage regulators) is
required.
Lecture Notes by Dr.R.M.Larik 15
Disadvantage of lower power factor
Reduced handling capacity of system
• The lagging power factor reduces the handling
capacity of all the elements of the system. It is
because the reactive component of current
prevents the full utilisation of installed
capacity.
Lecture Notes by Dr.R.M.Larik 16
Lecture Notes by Dr.R.M.Larik 17
Causes of lower power factor
• Most of the a.c. motors are of induction type (1φ and
3φ induction motors) which have low lagging power
factor. These motors work at a power factor which is
extremely small on light load (0·2 to 0·3) and rises to
0·8 or 0·9 at full load.
• Arc lamps, electric discharge lamps and industrial
heating furnaces operate at low lagging power factor.
• The load on the power system is varying ; being high
during morning and evening and low at other times.
During low load period, supply voltage is increased
which increases the magnetisation current. This results
in the decreased power factor.
Lecture Notes by Dr.R.M.Larik 18
Importance of power factor
improvement
• For consumers.
A consumer has to pay electricity charges for his
maximum demand in kVA plus the units consumed. If
the consumer imporves the power factor, then there
is a reduction† in his maximum kVA demand and
consequently there will be annual saving due to
maximum demand charges. Although power factor
improvement involves extra annual expenditure on
account of p.f. correction equipment, yet
improvement of p.f. to a proper value results in the
net annual saving for the consumer.
Lecture Notes by Dr.R.M.Larik 19
Lecture Notes by Dr.R.M.Larik 20
Importance of power factor
improvement
• For generating stations
A generating station is as much concerned with power
factor improvement as the consumer. The generators
in a power station are rated in kVA but the useful
output depends upon kW output. As station output is
kW = kVA × cos φ, therefore, number of units supplied
by it depends upon the power factor. The greater the
power factor of the generating station, the higher is
the kWh it delivers to the system. This leads to the
conclusion that improved power factor increases the
earning capacity of the power station.
Lecture Notes by Dr.R.M.Larik 21
Advantages of power factor
improvement
• The advantages of good (or improved) power
factor are
– reduction in load current
– increase in voltage level across the load,
– reduction in energy loss in the system (generators,
transformers, transmission lines and distributors) due
to reduction in load current
– reduction in load current
– reduction in KVA loading of the generators and the
transformers which may relieve an over loaded system
or release capacity for additional growth of load and
– reduction in KVA demand charge for large consumers
Lecture Notes by Dr.R.M.Larik 22
Economics of Power factor
improvement
• When the power factor is improved it involves expenditure on account of the
power factor correcting equipment. Improvement of power factor will result in
reduction of maximum demand and thus affect an annual saving over the
maximum demand charge but on the other hand an expenditure is to be incurred
every year in the shape of interest and depreciation on account of the investment
made over the power factor correcting equipment. The limit of the power factor at
which the net saving (saving in annual maximum demand charges less annual
expenditure incurred on power factor correcting equipment) is maximum is known
as economical limit of power factor correcting. It will be seen that the economical
limit of power factor correction is governed by the relative costs of the supply and
power factor correcting equipment.
• Value of most economical power factor cos Ø2 (pf after improvement) can be
determined from the expression
• Cos 2 = Øø2 = √1 - (y/x)2
• Where x is the rate per kva of maximum demand per annum and y is the
expenditure per kva per annum of the pf correction equipment. It is seen that
most economical power factor cos Ø1.
Lecture Notes by Dr.R.M.Larik 23
Question
A factory which has a maximum demand of 175 kW at a power factor of
0·75 lagging is charged at Rs 72 per kVA per annum. If the phase
advancing equipment costs Rs 120 per kVAR, find the most economical
power factor at which the factory should operate. Interest and
depreciation total 10% of the capital investment on the phase advancing
equipment.
Solution :
– Power factor of the factory, cos φ1 = 0·75 lagging
– Max. demand charges, x = Rs 72 per kVA per annum
– Expenditure on phase advancing equipment,
y = Rs 120 × 0·1 = Rs 12* /kVAR/annum
– Most economical p.f. at which factory should operate is
= 0·986 lagging
Lecture Notes by Dr.R.M.Larik 24
Lecture Notes by Dr.R.M.Larik 25

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Power factor improvement

  • 1. Economics of power factor improvement Lecture Notes by Dr.R.M.Larik 1
  • 2. What is power factor Lecture Notes by Dr.R.M.Larik 2
  • 3. Power factor • Definition – The cosine of angle between voltage and current in an AC current – It is the ratio of amount of real power to apparent power. Lecture Notes by Dr.R.M.Larik 3
  • 4. Lecture Notes by Dr.R.M.Larik 4
  • 5. Lecture Notes by Dr.R.M.Larik 5
  • 6. Power triangle diagram • OA = VI cos φ and represents the active power in watts or kW • AB = VI sin φ and represents the reactive power in VAR or kVAR • OB = VI and represents the apparent power in VA or kVA • The following points may be noted form the power triangle : – (i) The apparent power in an a.c. circuit has two components viz., active and reactive power at right angles to each other. OB2 = OA2 + AB2 or (apparent power)2 = (active power)2 + (reactive power)2 or (kVA)2 = (kW)2 + (kVAR)2 – (ii) Power factor, cos φ = OA/OB= active power /apparent power=kW/kVA Thus the power factor of a circuit may also be defined as the ratio of active power to the apparent power. This is a perfectly general definition and can be applied to all cases, whateverbe the waveform. – (iii) The lagging* reactive power is responsible for the low power factor. It is clear from the power triangle that smaller the reactive power component, the higher is the power factor of the circuit. kVAR = kVA sin φ = kW/cos φ sin φ ∴ kVAR = kW tan φ Lecture Notes by Dr.R.M.Larik 6
  • 7. • iv) For leading currents, the power triangle becomes reversed. This fact provides a key to the power factor improvement. If a device taking leading reactive power (e.g. capacitor) is connected in parallel with the load, then the lagging reactive power of the load will be partly neutralised, thus improving the power factor of the load. • (v) The power factor of a circuit can be defined in one of the following three ways : – (a) Power factor = cos φ = cosine of angle between V and I – (b) Power factor = R/Z= Resistance/Impedance – (c) Power factor = VIcos φ/VI= Active power/Apparent Power – (vi) The reactive power is neither consumed in the circuit nor it does any useful work. It merely flows back and forth in both directions in the circuit. A wattmeter does not measure reactive power.Lecture Notes by Dr.R.M.Larik 7
  • 8. Lecture Notes by Dr.R.M.Larik 8
  • 9. Illustration • Suppose a circuit draws a current of 10 A at a voltage of 200 V and its p.f. is 0·8 lagging. Then, – Apparent power = VI = 200 × 10 = 2000 VA – Active power = VI cos φ = 200 × 10 × 0·8 = 1600 W – Reactive power = VI sin φ = 200 × 10 × 0·6 = 1200 VAR • The circuit receives an apparent power of 2000 VA and is able to convert only 1600 watts into active power. The reactive power is 1200 VAR and does no useful work. It merely flows into and out of the circuit periodically. In fact, reactive power is a liability on the source because the source has to supply the additional current (i.e., I sin φ). Lecture Notes by Dr.R.M.Larik 9
  • 10. Lecture Notes by Dr.R.M.Larik 10
  • 11. Disadvantage of lower power factor • The power factor plays an importance role in a.c. circuits since power consumed depends upon this factor. • It is clear from above that for fixed power and voltage, the load current is inversely proportional to the power factor. Lower the power factor, higher is the load current and vice-versa. Lecture Notes by Dr.R.M.Larik 11
  • 12. Disadvantage of lower power factor Large kVA rating of equipment. • The electrical machinery (e.g., alternators, transformers, switchgear) is always rated in *kVA. • Now, kVA = kW/cos φ • It is clear that kVA rating of the equipment is inversely proportional to power factor. The smaller the power factor, the larger is the kVA rating. Therefore, at low power factor, the kVA rating of the equipment has to be made more, making the equipment larger and expensive. Lecture Notes by Dr.R.M.Larik 12
  • 13. Disadvantage of lower power factor • Greater conductor size • To transmit or distribute a fixed amount of power at constant voltage, the conductor will have to carry more current at low power factor. This necessitates large conductor size. Lecture Notes by Dr.R.M.Larik 13
  • 14. Disadvantage of lower power factor Large copper losses • The large current at low power factor causes more I2R losses in all the elements of the supply system. This results in poor efficiency. Lecture Notes by Dr.R.M.Larik 14
  • 15. Disadvantage of lower power factor Poor voltage regulation The large current at low lagging power factor causes greater voltage drops in alternators, transformers, transmission lines and distributors. This results in the decreased voltage available at the supply end, thus impairing the performance of utilisation devices. In order to keep the receiving end voltage within permissible limits, extra equipment (i.e., voltage regulators) is required. Lecture Notes by Dr.R.M.Larik 15
  • 16. Disadvantage of lower power factor Reduced handling capacity of system • The lagging power factor reduces the handling capacity of all the elements of the system. It is because the reactive component of current prevents the full utilisation of installed capacity. Lecture Notes by Dr.R.M.Larik 16
  • 17. Lecture Notes by Dr.R.M.Larik 17
  • 18. Causes of lower power factor • Most of the a.c. motors are of induction type (1φ and 3φ induction motors) which have low lagging power factor. These motors work at a power factor which is extremely small on light load (0·2 to 0·3) and rises to 0·8 or 0·9 at full load. • Arc lamps, electric discharge lamps and industrial heating furnaces operate at low lagging power factor. • The load on the power system is varying ; being high during morning and evening and low at other times. During low load period, supply voltage is increased which increases the magnetisation current. This results in the decreased power factor. Lecture Notes by Dr.R.M.Larik 18
  • 19. Importance of power factor improvement • For consumers. A consumer has to pay electricity charges for his maximum demand in kVA plus the units consumed. If the consumer imporves the power factor, then there is a reduction† in his maximum kVA demand and consequently there will be annual saving due to maximum demand charges. Although power factor improvement involves extra annual expenditure on account of p.f. correction equipment, yet improvement of p.f. to a proper value results in the net annual saving for the consumer. Lecture Notes by Dr.R.M.Larik 19
  • 20. Lecture Notes by Dr.R.M.Larik 20
  • 21. Importance of power factor improvement • For generating stations A generating station is as much concerned with power factor improvement as the consumer. The generators in a power station are rated in kVA but the useful output depends upon kW output. As station output is kW = kVA × cos φ, therefore, number of units supplied by it depends upon the power factor. The greater the power factor of the generating station, the higher is the kWh it delivers to the system. This leads to the conclusion that improved power factor increases the earning capacity of the power station. Lecture Notes by Dr.R.M.Larik 21
  • 22. Advantages of power factor improvement • The advantages of good (or improved) power factor are – reduction in load current – increase in voltage level across the load, – reduction in energy loss in the system (generators, transformers, transmission lines and distributors) due to reduction in load current – reduction in load current – reduction in KVA loading of the generators and the transformers which may relieve an over loaded system or release capacity for additional growth of load and – reduction in KVA demand charge for large consumers Lecture Notes by Dr.R.M.Larik 22
  • 23. Economics of Power factor improvement • When the power factor is improved it involves expenditure on account of the power factor correcting equipment. Improvement of power factor will result in reduction of maximum demand and thus affect an annual saving over the maximum demand charge but on the other hand an expenditure is to be incurred every year in the shape of interest and depreciation on account of the investment made over the power factor correcting equipment. The limit of the power factor at which the net saving (saving in annual maximum demand charges less annual expenditure incurred on power factor correcting equipment) is maximum is known as economical limit of power factor correcting. It will be seen that the economical limit of power factor correction is governed by the relative costs of the supply and power factor correcting equipment. • Value of most economical power factor cos Ø2 (pf after improvement) can be determined from the expression • Cos 2 = Øø2 = √1 - (y/x)2 • Where x is the rate per kva of maximum demand per annum and y is the expenditure per kva per annum of the pf correction equipment. It is seen that most economical power factor cos Ø1. Lecture Notes by Dr.R.M.Larik 23
  • 24. Question A factory which has a maximum demand of 175 kW at a power factor of 0·75 lagging is charged at Rs 72 per kVA per annum. If the phase advancing equipment costs Rs 120 per kVAR, find the most economical power factor at which the factory should operate. Interest and depreciation total 10% of the capital investment on the phase advancing equipment. Solution : – Power factor of the factory, cos φ1 = 0·75 lagging – Max. demand charges, x = Rs 72 per kVA per annum – Expenditure on phase advancing equipment, y = Rs 120 × 0·1 = Rs 12* /kVAR/annum – Most economical p.f. at which factory should operate is = 0·986 lagging Lecture Notes by Dr.R.M.Larik 24
  • 25. Lecture Notes by Dr.R.M.Larik 25