ICH Q10 defines a pharmaceutical quality system based on ISO quality concepts and GMP regulations. It is a model for managing quality throughout a product's lifecycle. The objectives are to achieve product realization, establish a state of control, and facilitate continual improvement. Key elements include monitoring processes, corrective actions, change management, and management reviews. Senior management is responsible for ensuring an effective quality system is in place and resources are provided to achieve quality objectives. The system should be continually improved based on monitoring, assessments, and management reviews.
Quality Management system in accordance to Vol. 4 EU Guidelines for GMP for Medicinal Products for Human and Veterinary Use Chapter 1 Pharmaceutical QS
ICH Q10/ Q7.
ISO 9001/2015
Fundamental knowledge on pharmaceutical
product development and translation from laboratory to market.
Quality management systems: Quality management & Certifications.
Introduction to Change Control.
Definition of Change Control.
Function of Change Control.
Area of Change.
Written Procedures and Documentation.
ICH Q10 GUIDELINES (PHARMACEUTICAL QUALITY SYSTEM)
- Contents
- ICH
- ICH GUIDELINES
- Objective
Q10 GUIDELINE
- Introduction
- Scope
- Objective of Q10 Guideline
- Elements
- CAPA System
- Change Management System
- Continual improvement of pharmaceutical quality system
- References
THANK YOU :)
Quality Management system in accordance to Vol. 4 EU Guidelines for GMP for Medicinal Products for Human and Veterinary Use Chapter 1 Pharmaceutical QS
ICH Q10/ Q7.
ISO 9001/2015
Fundamental knowledge on pharmaceutical
product development and translation from laboratory to market.
Quality management systems: Quality management & Certifications.
Introduction to Change Control.
Definition of Change Control.
Function of Change Control.
Area of Change.
Written Procedures and Documentation.
ICH Q10 GUIDELINES (PHARMACEUTICAL QUALITY SYSTEM)
- Contents
- ICH
- ICH GUIDELINES
- Objective
Q10 GUIDELINE
- Introduction
- Scope
- Objective of Q10 Guideline
- Elements
- CAPA System
- Change Management System
- Continual improvement of pharmaceutical quality system
- References
THANK YOU :)
WHO Good Manufacturing Practice Requirements
Good Manufacturing Practice is the part of quality assurance that ensures that products are consistently manufactured and controlled to the quality standards appropriate to their intended use.
Process Validation is Key important factor for the Pharmaceutical Industry to maintain Consistent Quality in product which claimed by the manufacturer.
quality assurance, quality control, total quality management UNIT 1, b pharma 6th sem
Quality management in the drug industry
Why quality is important in pharmaceuticals?
Impacts of ignorance on quality
Quality control
Role of quality control in pharmaceutical industry
Objectives of quality control
Components of quality control
Functions of qc in pharmaceutical industry
Quality assurance
Total quality management
Characteristics of tqm
Benefits of tqm:
WHO Good Manufacturing Practice Requirements
Good Manufacturing Practice is the part of quality assurance that ensures that products are consistently manufactured and controlled to the quality standards appropriate to their intended use.
Process Validation is Key important factor for the Pharmaceutical Industry to maintain Consistent Quality in product which claimed by the manufacturer.
quality assurance, quality control, total quality management UNIT 1, b pharma 6th sem
Quality management in the drug industry
Why quality is important in pharmaceuticals?
Impacts of ignorance on quality
Quality control
Role of quality control in pharmaceutical industry
Objectives of quality control
Components of quality control
Functions of qc in pharmaceutical industry
Quality assurance
Total quality management
Characteristics of tqm
Benefits of tqm:
QMS for setting a coordinated activities to direct and control an organization in order to continually improve the effectiveness and efficiency of its performance.
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2. Definition: ICH Q10 [Pharmaceutical Quality System]
• System that is based on International Standards Organization (ISO) quality
concepts, includes applicable Good Manufacturing Practice (GMP) regulations
and complements ICH Q8 “Pharmaceutical Development” and ICH Q9 “Quality
Risk Management”. ICH Q10 is a model for a pharmaceutical quality system that
can be implemented throughout the different stages of a product lifecycle. Much
of the content of ICH Q10 applicable to manufacturing sites is currently specified
by regional GMP requirements. ICH Q10 is not intended to create any new
expectations beyond current regulatory requirements. Consequently, the content of
ICH Q10 that is additional to current regional GMP requirements is optional. ICH
Q10 demonstrates industry and regulatory authorities’ support of an effective
pharmaceutical quality system to enhance the quality and availability of medicines
around the world in the interest of public health. Implementation of ICH Q10
throughout the product lifecycle should facilitate innovation and continual
improvement and strengthen the link between pharmaceutical development and
manufacturing activities.
3. Basic Terms & Definitions
Quality:
The degree to which a set of inherent properties of a product, system or
process fulfils requirements. (ICH Q9)
Quality Policy:
Overall intentions and direction of an organization related to quality as
formally expressed by senior management. (ISO 9000:2005)
Quality Objectives:
A means to translate the quality policy and strategies into measurable
activities. (ICH Q10)
Pharmaceutical Quality System (PQS):
Management system to direct and control a pharmaceutical company with
regard to quality. (ICH Q10 based upon ISO 9000:2005)
4. Quality Planning:
Part of quality management focused on setting quality objectives and
specifying necessary operational processes and related resources to fulfil the
quality objectives. (ISO 9000:2005)
Senior Management:
Person(s) who direct and control a company or site at the highest levels with
the authority and responsibility to mobilize resources within the company or
site. (ICH Q10 based in part on ISO 9000:2005)
State of Control:
A condition in which the set of controls consistently provides assurance of
continued process performance and product quality. (ICH Q10)
Continual Improvement:
Recurring activity to increase the ability to fulfil requirements. (ISO
9000:2005)
5. Innovation:
The introduction of new technologies or methodologies. (ICH Q10)
Enabler:
A tool or process which provides the means to achieve an objective. (ICH
Q10)
Feedback / Feedforward:
1. Feedback: The modification or control of a process or system by its
results or effects.
2. Feedforward: The modification or control of a process using its
anticipated results or effects. (Oxford Dictionary of English. Oxford
University Press; 2003)
[Feedback/ feedforward can be applied technically in process control
strategies and conceptually in quality management. (ICH Q10)]
6. Control Strategy:
A planned set of controls, derived from current product and process
understanding, that assures process performance and product quality. The
controls can include parameters and attributes related to drug substance and
drug product materials and components, facility and equipment operating
conditions, in-process controls, finished product specifications, and the
associated methods and frequency of monitoring and control. (ICH Q10)
Product Realization:
Achievement of a product with the quality attributes appropriate to meet the
needs of patients, health care professionals, and regulatory authorities
(including compliance with marketing authorization) and internal customers
requirements. (ICH Q10)
Knowledge Management:
Systematic approach to acquiring, analyzing, storing, and disseminating
information related to products, manufacturing processes and components.
(ICH Q10)
7. Performance Indicators:
Measurable values used to quantify quality objectives to reflect the
performance of an organization, process or system, also known as
“performance metrics” in some regions. (ICH Q10)
Quality Manual:
Document specifying the quality management system of an organization.
(ISO 9000:2005)
Quality Risk Management:
A systematic process for the assessment, control, communication and review
of risks to the quality of the drug (medicinal) product across the product
lifecycle. (ICH Q9)
Change Management:
A systematic approach to proposing, evaluating, approving, implementing
and reviewing changes. (ICH Q10)
8. Corrective Action:
Action to eliminate the cause of a detected non-conformity or other
undesirable situation. NOTE: Corrective action is taken to prevent
recurrence whereas preventive action is taken to prevent occurrence. (ISO
9000:2005)
Preventive Action:
Action to eliminate the cause of a potential non-conformity or other
undesirable potential situation. NOTE: Preventive action is taken to prevent
occurrence whereas corrective action is taken to prevent recurrence. (ISO
9000:2005)
Capability of a Process:
Ability of a process to realize a product that will fulfil the requirements of
that product. The concept of process capability can also be defined in
statistical terms. (ISO 9000:2005)
Outsourced Activities:
Activities conducted by a contract acceptor under a written agreement with a
contract giver. (ICH Q10)
9. Contents of ICH Q10:
Pharmaceutical Quality System
[Composition of the Q10 Document]
The document is divided into 5 sections and 2 annexure -
• Pharmaceutical Quality System.
• Management responsibility.
• Continual improvement of process performance and product quality.
• Continual improvement of the pharmaceutical quality system.
• Glossary.
Annex 1 - potential opportunities to enhance science and risk based regulatory
approaches.
Annex 2 - diagram of the Q10 model.
10. Pharmaceutical Quality System:
Introduction:
• ICH Q10 demonstrates industry and regulatory authorities’ support of an effective
pharmaceutical quality system to enhance the quality and availability of medicines
around the world in the interest of public health.
• Implementation of ICH Q10 throughout the product lifecycle should facilitate
innovation and continual improvement and strengthen the link between
pharmaceutical development and manufacturing activities.
Scope:
• To the systems supporting the development and manufacture of, throughout the
product lifecycle: Pharmaceutical drug substances (i.e., API) and drug products,
including biotechnology and biological products.
11. Relationship of ICH Q10 to Regulatory Approaches:
• Regulatory approaches for a specific product or manufacturing facility should be
commensurate with the level of product and process understanding, the results of
quality risk management, and the effectiveness of the pharmaceutical quality
system.
• When implemented, the effectiveness of the pharmaceutical quality system can
normally be evaluated during a regulatory inspection at the manufacturing site.
Potential opportunities to enhance science and risk based regulatory approaches
are identified in Annex 1. Regulatory processes will be determined by region.
ICH Q10 Objectives:
• Implementation of the Q10 model should result in achievement of three main
objectives which complement or enhance regional GMP requirements.
a. Achieve Product Realization.
b. Establish and Maintain a State of Control.
c. Facilitate Continual Improvement.
12. Enablers: Knowledge Management and Quality Risk Management:
• Use of knowledge management and quality risk management will enable a
company to implement ICH Q10 effectively and successfully.
• These enablers will facilitate achievement of the objectives described above by
providing the means for science and risk based decisions related to product
quality.
Design and Content Considerations:
• The design, organization and documentation.
• The elements of ICH Q10 should be applied in appropriate manner.
• The size and complexity of the company’s activities.
• Should include appropriate processes, resources and responsibilities to provide
assurance of the quality of outsourced activities and purchased materials.
• Management responsibilities should be identified.
• Performance indicators should be identified and used to monitor the effectiveness
of processes.
13. • Should include:
1. Process performance and product quality monitoring.
2. Corrective and preventive action.
3. Change management.
4. Management review.
Quality Manual:
• A Quality Manual or equivalent documentation approach should be established
and should contain:
a. The quality policy.
b. The scope of the pharmaceutical quality system.
c. Identification of the pharmaceutical quality system processes, as well as
their sequences, linkages and interdependencies.
d. Management responsibilities within the pharmaceutical quality system.
14. Management Responsibility:
Management Commitment:
• Senior management has the ultimate responsibility to ensure an effective
pharmaceutical quality system is in place to achieve the quality objectives, and
that roles, responsibilities, and authorities are defined, communicated and
implemented throughout the company.
Management should:
• Participate in the design, implementation, monitoring and maintenance of an
effective pharmaceutical quality system.
• Demonstrate strong and visible support.
• Ensure a timely and effective communication and escalation process exists to
raise quality issues to the appropriate levels of management.
• Define individual and collective roles, responsibilities, authorities and inter-
relationships of all organizational units.
15. [An independent quality unit/structure with authority to fulfil certain pharmaceutical
quality system responsibilities is required by regional regulations]
• Conduct management reviews, Advocate continual improvement, Commit
appropriate resources.
Quality Policy:
• Senior management should establish a quality policy that describes the overall
intentions and direction of the company related to quality
• Should include an expectation to comply with applicable regulatory requirements
and should facilitate continual improvement of the pharmaceutical quality system
• The quality policy should be communicated to and understood by personnel at all
levels in the company
• The quality policy should be reviewed periodically for continuing effectiveness
16. Quality Planning:
• Senior management should ensure the quality objectives needed to implement the
quality policy are defined and communicated.
• Quality objectives should be supported by all relevant levels of the company.
• Quality objectives should align with the company’s strategies.
• Management should provide the appropriate resources and training to achieve the
quality objectives.
• Performance indicators that measure progress against quality objectives should be
established, monitored, communicated regularly and acted upon appropriately.
Resource Management:
• Management should determine and provide adequate and appropriate resources
(human, financial, materials, facilities and equipment) to implement and maintain
the pharmaceutical quality system and continually improve its effectiveness.
• Management should ensure that resources are appropriately applied to a specific
product, process or site.
17. Internal Communication:
• Management should ensure appropriate communication processes are established
and implemented within the organization.
• Communications processes should ensure the flow of appropriate information
between all levels of the company.
• Communication processes should ensure the appropriate and timely escalation of
certain product quality and pharmaceutical quality system issues.
Management Review
• Senior management should be responsible for pharmaceutical quality system
governance through management review to ensure its continuing suitability and
effectiveness.
• Management should assess the conclusions of periodic reviews of process
performance and product quality and of the pharmaceutical quality system.
18. Management of Outsourced Activities and Purchased Materials:
• The pharmaceutical company is ultimately responsible to ensure processes are in
place to assure the control of outsourced activities and quality of purchased
materials.
• These processes should incorporate quality risk management and include:
a. Assessing prior to outsourcing operations or selecting material suppliers, the
suitability and competence of the other party to carry out the activity or
provide the material using a defined supply chain (e.g., audits, material
evaluations, qualification);
b. Defining the responsibilities and communication processes for quality-
related activities of the involved parties. For outsourced activities, this
should be included in a written agreement between the contract giver and
contract acceptor;
c. Monitoring and review of the performance of the contract acceptor or the
quality of the material from the provider, and the identification and
implementation of any needed improvements;
d. Monitoring incoming ingredients and materials to ensure they are from
approved sources using the agreed supply chain.
19. Management of Change in Product Ownership:
• When product ownership changes, (e.g., through acquisitions) management should
consider the complexity of this and ensure:
a. The ongoing responsibilities are defined for each company involved;
b. The necessary information is transferred.
20. Continual Improvement of Process Performance and
Product Quality:
• Lifecycle Stage Goals:
Pharmaceutical
Development
Technology Transfer Commercial
Manufacturing
Product
Discontinuation
To design a product and
its manufacturing
process consistently
deliver intended
performance meet the
needs of patients and
healthcare
professionals,
regulatory authorities
internal customers
requirements.
To transfer process
between and
manufacturing, and
within or
manufacturing achieve
realization.
Achieving product
realization, establishing
and maintaining a state
of control and
facilitating continual
improvement.
To manage the terminal
stage of the product
lifecycle effectively.
21. Pharmaceutical Quality System Elements:
• The Q10 model’s intent is to enhance these elements in order to promote the
lifecycle approach to product quality. These four elements are:
a. Process performance and product quality monitoring system;
b. Corrective action and preventive action (CAPA) system;
c. Change management system;
d. Management review of process performance and product quality.
Process Performance and Product Quality Monitoring System:
• To ensure a state of control is maintained.
• An effective monitoring system provides assurance of the continued capability of
processes and controls to:
a. Produce a product of desired quality.
b. Identify areas for continual improvement.
22. Pharmaceutical
Development
Technology Transfer Commercial
Manufacturing
Product
Discontinuation
Process and product
knowledge generated
and process and
product monitoring
conducted throughout
development can be
used to establish a
control strategy for
manufacturing.
Monitoring during
scale-up activities can
provide a preliminary
indication of process
performance and the
successful integration
into manufacturing.
Knowledge obtained
during transfer and
scale up activities can
be useful in further
developing the control
strategy.
A well-defined system
for process
performance and
product quality
monitoring should be
applied to assure
performance within a
state of control and to
identify improvement
areas.
Once manufacturing
ceases, monitoring such
as stability testing
should continue to
completion of the
studies.
Appropriate action on
marketed product
should continue to be
executed according to
regional regulations.
23. Process Performance and Product Quality Monitoring System:
The process performance and product quality monitoring system should:
• Use quality risk management to establish the control strategy. The control strategy
should facilitate timely feedback / feedforward and appropriate corrective action
and preventive action;
• Provide the tools for measurement and analysis of parameters and attributes
identified in the control strategy (e.g., data management and statistical tools);
• Analyze parameters and attributes identified in the control strategy to verify
continued operation within a state of control;
• Identify sources of variation affecting process performance and product quality for
potential continual improvement activities to reduce or control variation;
• Include feedback on product quality from both internal and external sources, e.g.,
complaints, product rejections, non-conformances, recalls, deviations, audits and
regulatory inspections and findings;
• Provide knowledge to enhance process understanding, enrich the design space
(where established), and enable innovative approaches to process validation.
24. Corrective Action and Preventive Action (CAPA) System:
System for implementing corrective actions and preventive actions resulting from
the investigation of:
• Complaints.
• Product rejections.
• Non-conformances.
• Recalls.
• Deviations.
• Audits.
• Regulatory inspections and findings.
• Trends from process performance and product quality monitoring.
25. Change Management System:
• Innovation, continual improvement, the outputs of process performance and
product quality monitoring and CAPA drive change.
• The change management system ensures continual improvement is undertaken in a
timely and effective manner. It should provide a high degree of assurance there are
no unintended consequences of the change.
The change management system should include:
• Quality risk management should be utilized.
• All changes should be evaluated by a company’s change management system.
• Prospective evaluation criteria for a proposed change should be set.
• After implementation, an evaluation of the change should be undertaken to
confirm the change objectives were achieved and that there was no deleterious
impact on product quality.
26. Management Review of Process Performance and Product Quality:
• Management review should provide assurance that process performance and
product quality are managed over the lifecycle.
• Depending on the size and complexity of the company, management review can be
a series of reviews at various levels of management and should include a timely
and effective communication and escalation process to raise appropriate quality
issues to senior levels of management for review.
The management review system should identify appropriate actions, such as:
• Improvements to manufacturing processes and products;
• Provision, training and/or realignment of resources;
• Capture and dissemination of knowledge.
27. Continual Improvement of Pharmaceutical Quality
System:
• Assessment of performance indicators that can be used to monitor the
effectiveness of processes within the pharmaceutical quality system, such as:
a. Complaint, deviation, CAPA and change management processes;
b. Feedback on outsourced activities.
c. Self-assessment processes including risk assessments, trending, and audits.
d. External assessments such as regulatory inspections and findings and
customer audits.
Factors monitored by management can include:
• Emerging regulations, guidance and quality issues that can impact the
Pharmaceutical Quality System.
• Innovations that might enhance the pharmaceutical quality system.
• Changes in business environment and objectives.
• Changes in product ownership.
28. The outcome of management review of the pharmaceutical quality system and
monitoring of internal and external factors can include:
• Improvements to the pharmaceutical quality system and related processes;
• Allocation or reallocation of resources and/or personnel training;
• Revisions to quality policy and quality objectives;
• Documentation and timely and effective communication of the results of the
management review and actions, including escalation of appropriate issues to
senior management.
29. GLOSSARY:
• Capability of a Process: Ability of a process to realize a product that will fulfil
the requirements of that product. The concept of process capability can also be
defined in statistical terms. (ISO 9000:2005)
• Change Management: A systematic approach to proposing, evaluating,
approving, implementing and reviewing changes. (ICH Q10)
• Continual Improvement: Recurring activity to increase the ability to fulfil
requirements. (ISO 9000:2005)
• Control Strategy: A planned set of controls, derived from current product and
process understanding, that assures process performance and product quality. The
controls can include parameters and attributes related to drug substance and drug
product materials and components, facility and equipment operating conditions,
in-process controls, finished product specifications, and the associated methods
and frequency of monitoring and control. (ICH Q10)
30. Annex 1: Potential Opportunities to Enhance Science and
Risk Based Regulatory Approaches
Scenario Potential
Comply with GMPs Compliance – status quo
Demonstrate effective pharmaceutical
quality system, including effective use
of quality risk management principles
(e.g., ICH Q9 and ICH Q10).
Opportunity to: increase use approaches inspections.
Demonstrate product and process
understanding, including effective use
of quality risk management principles
(e.g., ICH Q8 and ICH Q9).
Opportunity to: facilitate pharmaceutical quality assessment;
enable innovative approaches to
process validation; establish real-time release
mechanisms;
4. Demonstrate effective pharmaceutical
quality system and product and
process understanding, including the
use of quality risk management
principles (e.g., ICH Q8, ICH Q9 and
ICH Q10).
Opportunity to:
increase use of risk based approaches for
inspections; facilitate science pharmaceutical quality assessment;
optimize science and risk based post-approval change maximize
benefits and continual improvement; enable innovative process
validation; establish real-time mechanisms.
31. Annex 2: Diagram of the ICH Q10 Pharmaceutical Quality
System Model