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IJSRD - International Journal for Scientific Research & Development| Vol. 2, Issue 08, 2014 | ISSN (online): 2321-0613
All rights reserved by www.ijsrd.com 18
Performance, Emission and Combustion Characteristics of Multicylinder
Diesel Engine Operating on Rice Bran Biodiesel
Venkat Reddy1
O. D. Hebbal2
S. C. Hiremath3
1
M. Tech. Scholar 2
Professor 3
Associate Professor
1
Department of Thermal Power Engineering 2
Department of Mechanical Engineering 3
Department of
Automobile Engineering
1,2,3
P.D.A. College of Engineering Gulbarga, Karnataka, India
Abstract— Continuous rise in the conventional fuel prices
and shortage of its supply have increased the interest in the
field of the alternative sources for petroleum fuels. Biodiesel
is one such alternative source which provides advantage of
pollution control. In the present work, experimentation is
carried out to study the performance, emission and
combustion characteristics of Rice-Bran biodiesel and
diesel. In this experiment a multi cylinder, four stroke,
naturally aspired, direct injection, water cooled, eddy
current dynamometer, TATA Indica V2 diesel engine is
used at variable speed condition. Crude oil is converted into
biodiesel and characterization has been done. The
experiment is conducted at variable speed condition. The
engine performance parameters studied were brake power,
brake specific fuel consumption, brake thermal efficiency.
The emission characteristics studied are CO, CO2, UBHC,
mean gas temperature, exhaust gas temperature and smoke
opacity. The combustion characteristics studied are cylinder
pressure, mass fraction burned, net heat release rate,
cumulative heat release rate and rate of pressure rise. These
results are compared to those of pure diesel. These results
are again compared to the corresponding results of the
diesel. From the graph it has been observed that, there is a
reduction in performance, combustion characteristics and
emission characteristics compared to the diesel. This is
mainly due to lower calorific value, higher viscosity, lower
mean gas temperature and delayed combustion process. The
present experimental results show that Rice-Bran biodiesel
can be used as an alternative fuel in diesel engine.
Keywords: Biodiesel, Ricebran biodiesel, Diesel, Alternate
fuel, Transesterification, Performance, Emission,
Combustion
I. INTRODUCTION
The economic progress of a country will be decided by the
amount of fuel consumption per capita. India is one of the
fastest growing economies in the world. The development
objectives focus on economic growth, equity and human
well being. Energy is a critical input for socio-economic
development. The energy strategy of a country aims at
efficiency and security and to provide access which being
environment friendly and achievement of an optimum mix
of primary resources for energy generation. The main source
of energy is fossil fuels. It will continue to play a dominant
role in the energy scenario in our country in the next few
decades. However, conventional or fossil fuel resources are
limited, non-renewable, polluting and therefore, need to be
used prudently. On the other hand, renewable energy
resources are indigenous, non-polluting and virtually
inexhaustible. India is endowed with abundant renewable
energy resources. Therefore, their use should be encouraged
in every possible way. The availability of petroleum is also
uncertain in future. Fast depletion of fossil fuels is
demanding research work to find alternative fuels.
Petro-based oil meets about 95% of the requirement for
transportation fuels, and the demand has been steadily
rising. The domestic crude oil is able to meet only about
23% of the demand, while the rest is met from imported
crude. India’s energy security would remain vulnerable until
alternative fuels to substitute/supplement petro-based fuels
are developed based on indigenously produced renewable
feedstock. The idea of using vegetable oils as a fuel for
diesel engines is not a new one. Rudolph Diesel used peanut
oil to fuel in his engine at Paris Exposition of
1900.However, despite the technical feasibility, vegetable
oil as fuel could not get acceptance, as they were more
expensive than petroleum fuels. Later the various factors as
stated earlier, created renewed interest of researchers in
vegetable oil as substitute fuel for diesel engines.
It is from the study by Venkata Subbaiah G et al [1]
conducted experiments to extract bio diesel from rice bran
oil as an additive in diesel ethanol blends for diesel engines.
The experiments were aimed to investigate the performance
and exhaust emission characteristics of a direct injection
(DI) diesel engine when fuelled with conventional diesel
fuel, rice bran oil bio diesel, a blend of diesel and rice bran
oil bio diesel and three blends of diesel bio diesel ethanol
over the entire range of load on the engine. The
experimental results showed that the maximum brake
thermal efficiency of 28.2% was observed with the blend
BI0 E15.The exhaust gas temperature of the blend BI0 E15
was slightly lower than that of diesel fuel throughout the
range of the load on the engine. The CO emissions of the bio
diesel and all the other fuel blends were lower than that of
the diesel fuel. The hydro carbon emissions increased with
the increase of ethanol percentage in diesel bio diesel
ethanol blends, but lower than those of the diesel at higher
loads on the engine. The NOx emissions of the bio diesel
and all the other fuel blends were low at lower loads and
high at higher loads compared with the diesel fuel. The CO2
emissions of the bio diesel and all the other fuel blends were
higher than that of the diesel fuel. The smoke from the blend
BI0 E15 was lower than the diesel fuel.
In another study it is reported that O.D.Hebbal, et,
al [2]-(2006), conducted experiment on performance
characteristics of a diesel engine with Deccan hemp oil, they
concluded that
ī€­ Performance and emission characteristics of 50%
blend are better than other blends, followed by 25%
blend. The maximum efficiency of 50% blend is
well comparable with diesel. However smoke,
unburnt HC, and CO emissions are respectively
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 19
51.74%, 71.42% and 33.3% higher as compared
with diesel. The performance characteristics of
25% blend is well comparable with 50% blend.
ī€­ The maximum brake thermal efficiency, minimum
BSFC and BSEC of neat deccan hemp oil are
respectively 1.61% lower, 0.05 kg/kW h higher and
867.11 kJ/kW h higher compared with diesel.
ī€­ Smoke, unburnt HC and CO emissions at
maximum load for neat deccan hemp compared
with diesel are higher by 3.08 Bosch No., 1.0
vol.%, and 50 ppm, respectively.
ī€­ Performance of deccan hemp oil is validated as
results are in well comparison with results of
jatropha and pongamia oils.
Senthil kumar M et al [3] investigated the use of
untreated Rice-Bran oil and methanol in dual fuel mode of
operation. They chosen Rice-Bran oil as pilot fuel and
methanol was inducted as a primary fuel. Methanol was
inducted through a carburettor. They conducted the tests on
an AVI direct injection diesel engine at 1500 rpm and at full
load. The primary objective of their study was to improve
the performance of engine with Rice-Bran oil by inducting
different quantities of methanol. The conclusions drawn
from their studies are brake thermal efficiency was
increased in the dual fuel mode when both Rice-Bran oil and
diesel were used as pilot fuels. The maximum brake thermal
efficiency was 30.6% with Rice-Bran oil and 32.8% with
diesel oil. Smoke density was drastically reduced in dual
fuel mode compared to pure Rice-Bran oil operation.
Hydrocarbon and carbon monoxide emissions were higher
in the dual fuel mode with both fuels. Heat release patterns
in the case of neat Rice-Bran oil operation showed a smaller
premixed combustion phase and larger diffusion combustion
phase as compared to diesel operation. The phases were not
distinguishable in the dual fuel mode.
The present work aims to investigate the variation
of performance, emission and combustion characteristics of
multi (four) cylinder diesel engine at different engine
speeds. The present investigations are planned after a
thorough review of literature in this field. The combinations
of Rice bran biodiesel, along with pure diesel are taken for
the experimental analysis.
In this article fuel properties, engine performance,
emission and combustion characteristics of neat rice bran
biodiesel and diesel will be investigated experimentally at
variable speeds. Initially engine is operated by pure diesel at
half (50%) load and at variable speeds ranging from 1500 to
4000 rpm, for this the performance, emission and
combustion characteristics are recorded. These
characteristics curves are then compared with the engine
operated on neat rice bran biodiesel. The experimental setup
for the study is arranged in the following manner.
II. EXPERIMENTATION
A. Characteristics for vegetable oil as fuel
For a vegetable to be used as a fuel in diesel engine, it
should posses some of the characteristics which are given
below.
ī€­ Higher viscosity and density will affect injection
system and lower viscosity and density will lead to
internal pump leakages thereby affecting engine
performance, so it should be in acceptable level.
ī€­ Lower calorific value will cause ignition delay
while starting, so it should be high i.e., nearer to
diesel.
ī€­ Pour point and cloud point should be below the
freezing point of the oil so that cold starting of the
engine will be easy.
ī€­ Flash point should be high, so that it is much safer
to handle and store.
ī€­ To avoid corrosion and residue formation on the
engine parts, sulphur, carbon residue and ash
content should be low.
ī€­ For short ignition delay period, the ignition quality
should be high.
ī€­ Cetane number should be high i.e., it should be in
the range of 40 to 60.
ī€­ Aniline point should be greater than 210
C, so that it
can blended with diesel easily.
B. Biodiesel production from rice bran oil
Widely used and accepted process to reduce the viscosity of
triglycerides is transesterification of vegetable oils,
triglycerides react with alcohol in the presence of a strong
acid or base, producing a mixture of fatty acid alkyl esters
and glycerol. In transesterification which is a popular
conditioning of vegetable oil of present practice, one ester is
converted into another. The reaction is catalyzed by either
acid or base involving reaction with an alcohol, typically
methanol if a bio-fuel is the desired product. This section
deals with steps involved in the preparation of Biodiesel
from untreated vegetable oils. A stoichiometric material
balance yields the following simplified equation.
Fig. 2.1: Transesterification reaction
Transesterification procedure- In organic
chemistry, transesterification is the process of exchanging
the organic group R" of an ester with the organic group R' of
an alcohol. These reactions are often catalyzed by the
addition of an acid or base catalyst. Transesterification is
otherwise known as alcoholysis. It is the reaction of fat or
oil with an alcohol to form esters and glycerin. A catalyst is
used to improve the reaction rate and yield. Among the
alcohols, methanol and ethanol are used commercially
because of their low cost and their physical and chemical
advantages. They quickly react with tri-glycerides and
NaOH and are easily dissolved in them. To complete a
transesterification process, 3:1 molar ratio of alcohol is
needed. In transesterification which is a popular
conditioning of vegetable oil of present practice, one ester is
Na+
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 20
converted into another.Widely used and accepted process to
reduce the viscosity of triglycerides is transesterification of
vegetable oils, as shown in Fig 2.1 triglycerides react with
alcohol in the presence of a strong acid or base, producing a
mixture of fatty acid alkyl esters and glycerol.
Fig.2.2 shows the experimental setup of
transesterification process
ī€­ Measure 500 ml of oil with the help of suitable
measuring flask and transfer it to large Mason
jar.As shown in Fig 2.2
ī€­ Measure 100 ml of methanol with the help of
suitable measuring flask and transfer it to a small
jar.
ī€­ Measure the calculated amount of NaOH with the
help of suitable measuring device and transfer it to
a small jar.
ī€­ Dissolve the NaOH completely and carefully with
the methanol.
ī€­ Transfer the Sodium methoxide solution into the
large Mason jar containing sample oil.
ī€­ Close the lid on the Mason jar and make it airtight
and use suitable heating equipment.
ī€­ Stir the mixture vigorously.
ī€­ After the reaction is completed the mixture is
allowed to settle for around 15 to 20 hours.
ī€­ Two major products like glycerin and biodiesel are
obtained after the settling.
ī€­ As the glycerin phase is much heavier than the
biodiesel phase, both of them are gravity separated.
ī€­ Bio-diesel and glycerin can be separated either by
pouring Bio-diesel out from the top or by draining
out glycerin from the bottom of the container.
ī€­ The separated biodiesel is then gently washed with
warm water for 2 or 3 times to remove residual
catalyst or soaps.
ī€­ Then drying of Biodiesel is carried out by using a
container with large opening or by bubbling the air
through the Bio-diesel. Drying can also be done by
using fan to move air around the container or by
increasing the temperature of air to remove the
water vapour from the Bio-diesel.
ī€­ Finally the biodiesel obtained from the biofuel can
be used in replace of Diesel. The separated diesel,
biodiesel, and glycerol is shown in Fig 2.3.
Fig. 2.2: Experimental set up for transesterification process.
(1)Thermometer (2)Mason jar (3)Heating coil (4)Thermostat
(5)Magnetic stirrer (6)Temperature control knob
(7)Magnetic rotor
Fig. 2.3: Separation process of rice bran biodiesel.
C. Properties of fuels used
Table 2.1 shows the values of different properties such as
density, kinematic viscosity, flash point, fire point and
calorific value of diesel and neat rice bran biodiesel.
Sl.n
characteristic Diesel
Ricebran
biodiesel
Appara-tus
used
1
Density
(kg/m3
)
831 872
Hydrom-
eter
2
Calorific value
(kJ/kg)
44585 39638
Bomb
calorim-eter
3
Viscosity at
400
c (cst)
3.21 4.81
Redwoo-d
viscometer
4 Flash point (0
c) 51 168
Abel’s
apparatus
5 Fire point (0
c) 57 175
Abel’s
apparatus
Table 2.1: Properties of Rice Brain methyl ester
1) Density
Fig 2.4 shows the hydrometer setup. Density is defined as
the ratio of the mass of fluid to its volume. It is denoted by
the symbol (rho). The SI unit is given by kg/m3
. Density
of diesel is 831
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 21
Fig. 2.4: Hydrometer
2) Calorific value
The total quantity of heat liberated by complete burning of
unit mass of fuel. The calorific value of a substance is the
amount of energy released when the substance is burned
completely to a final state and has released all of its energy.
It is determined by bomb calorimeter as shown in Fig 2.5
and its SI unit in . The calorific value of diesel is found
that 44,585 and rice bran biodiesel is 39,638 .
Fig. 2.5: Bomb calorimeter
3) Kinematic viscosity
The resistance offered to flow of a fluid under gravity. The
kinematic viscosity is a basic design specification for the
fuel injectors used in diesel engines. At too high a viscosity
the injectors do not perform properly. Its SI unit is
centistokes (cst). Kinematic viscosity determined by the
instrument called Redwood viscometer as shown in Fig 2.6.
The value of kinematic viscosity is found that 3.21 cst for
diesel and 4.81 for rice bran biodiesel.
Fig. 2.6: Redwood viscometer
4) Flash and fire point
Flash point of the fuel is defined as the temperature at which
fuel gives off vapour to just ignite in air. Fire point of the
fuel is defined as the temperature at which fuel will ignite
continuously when exposed to a flame or spark. The flash
point of biodiesel is higher than the petroleum based fuel.
Flash point of biodiesel blends is dependent on the flash
Fig. 2.7: Ables flash and fire point apparatus
point of the base diesel fuel used and increase with
percentage of biodiesel in the blend. Thus in storage,
biodiesel and its blends are safer than conventional diesel.
Its SI unit is o
C. Determined by the instrument called Ables
flash and fire point apparatus as shown in Fig 2.7 The value
of flash and fire point of diesel found that 51 o
C and 57 o
C
respectively and Jrice bran biodiesel is 168 o
C and 175 o
C
respectively.
III. EXPERIMENTAL SETUP
A. Dynamometer
Fig. 3.1: Eddy current dynamometer
The eddy current dynamometer shown in Fig 3.1 is
connected to the engine which is used to control the load on
the engine. It consists of a stator on which number of
electromagnets is fitted and a rotor disc is made of copper or
steel and coupled to the output shaft of the engine. When the
rotor rotates eddy currents are produced in the stator due to
magnetic flux set up by the passage of field current in the
electromagnets. These eddy currents oppose the rotor
motion, thus loading the engine. These eddy currents are
dissipated in producing heat so that this type of
dynamometer also requires some cooling arrangement. The
torque is measured with the help of moment arm. The load
is controlled by regulating the current in the electromagnets.
The technical specification of the dynamometer is given in
table 3.1
1 Model AG-80
2 Type Eddy Current Dynamometer
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 22
3 Make Saj Test Plant Private Ltd
4 Cooling System Water cooled
5 Load Cell Maywood load cell
6 Dynmometer arm length 210 mm
Table 3.1: Technical specification of dynamometer
The following are the main advantages of eddy current
dynamometer.
ī€­ High horse power per unit weight of dynamometer.
ī€­ They offer the highest ratio of constant horse
power speed range (up to 5:1)
ī€­ Level of field excitation is below one percent of
total horse power being handled by dynamometer,
thus, easy to control the programme.
ī€­ Development of eddy current is smooth, hence the
torque is also smooth and continuous at all
conditions.
ī€­ Relatively higher torque under low speed
conditions.
ī€­ No natural limit to size, either small or large.
B. Engine
Fig. 3.2: Engine connected with dynamometer
Sl.No Component
Specifications
1 Engine
Tata Indica V2, 4 Cylinder, 4
Stroke, water cooled, Power 39kW
at 5000 rpm, Torque 80 NM at
2500 rpm, stroke 79.5mm, bore
75mm, 1405 cc, CR 22
2 Dynamometer
eddy current, water cooled
3 Temperature
eddy current, water cooled
4
Piezo sensor Range 5000 PSI
5
Air box M S fabricated with orifice meter
and manometer
6
Load
indicator
Digital, Range 0-50 Kg, Supply
230VAC
7 Engine Input Piezo sensor, crank angle
Indicator sensor, Input Piezo sensor,
Communication RS 232, Crank
angle sensor, No. No. of channel 2
8
Software IC Enginesoft, Measurement and
Automation
9
Temperature
Sensor
Type RTD, PT100 and
Thermocouple Type K
10
Fuel flow
transmitter
DP transmitter, Range 0-500 mm
11
Air flow
transmitter
Pressure transmitter
12
Load sensor Load cell, type strain gauge,
Range 0-50 Kg
Table 3.2: Technical specification of TATA Indica V2
engine
The engine chosen to carry out the experimentation
on multi (four) cylinder, four stroke, vertical, water cooled,
computerised TATA make Indica V2 diesel engine at
variable speed condition. Fig 3.2 photograph taken from the
IC engine laboratory, PDA College of Engineering shows
engine connected with controlling unit. Table 3.2 shows the
specification TATA Indica V2 engine.
C. Exhaust emission testing machine
Fig 3.3 shows exhaust testing machine. The emission test is
done with AVL DITEST MDS 480 exhaust gas analyser
1000 modules. The product has additional features to save a
vehicle and customer database, radio connected measuring
chamber up to the option of designing the protocols
individually. Due to the robust and intuitive application of
the device, the tester can be used to get sophisticate and
accurate emission measurements. This provides information
motivation and modification. The computer is interfaced
with engine through ‘IC engine soft’ software and
‘automation and measurement’ used to control the entire
engine readings.
Fig. 3.3: Exhaust gas emission testing machine
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 23
D. Experimental procedure
For getting the base line data of engine first the
experimentation is performed with diesel and then with
biodiesel.
ī€­ Fill the diesel in fuel tank
ī€­ Start the water supply. Set cooling water for engine
at 650 LPH and calorimeter flow at 150 LPH.
ī€­ Also ensure adequate water flow rate for
dynamometer cooling and piezo sensor cooling.
ī€­ Check for all electrical connections. Start electric
supply to the computer through the UPS.
ī€­ Open the lab view based engine performance
analysis software package “engine soft” for on
screen performance evaluation.
ī€­ Supply the diesel to engine by opening the valve
provided at the burette.
ī€­ Set the value of calorific value and specific gravity
of the fuel through the conFigure option in the
software.
ī€­ Select run option of the software. Start the engine
and let it run for few minutes under no load
condition.
ī€­ Choose log option of the software. Turn on fuel
supply knob. After one minute the display changes
to input mode then enter the value of water flows in
cooling jacket and calorimeter and then the file
name (applicable only for the first reading) for the
software. The first reading for the engine gets
logged for the no load condition. Turn the fuel
knob back to regular position.
ī€­ Repeat the experiment for different engine speed.
ī€­ All the performance readings will be displayed on
the monitor.
ī€­ Switch on the AVL Dismoke 480 and exhaust gas
analyser1000 machine.
ī€­ Using AVL Dismoke 480 and exhaust gas
analyser1000 value of CO, CO2, NOx, UBHC and
smoke opacity has to be recorded.
ī€­ Now clear the diesel present in the engine and use
neat biodiesel as a fuel, repeat the same procedure.
ī€­ At the end of the experiment bring the engine to no
load condition and turn off the engine and
computer so as to stop the experiment.
ī€­ After few minutes turn off the water supply.
IV. RESULTS
A. Introduction
The experiment is conducted on TATA Indica V2 multi
cylinder, direct ignition diesel engine. The experiment is
carried out to obtain performance, emission and combustion
characteristics of multi-cylinder diesel engine using ricebran
biodiesel (B100) and diesel (D100) at different speeds.
Variation of Brake power with speed is shown in
Fig 4.1. at variable speed. It is evident from graph that the
brake power increases proportionally to engine speed in the
range of 2000 to 4000 rpm. BP of biodiesel is initially low
compared to that of diesel but as speed of engine increases
BP of ricebran biodiesel consistently increases at high
B. Performance characteristics of multi cylinder diesel
engine.
Fig. 4.1: Variation of Brake Power with Speed
speeds achieving the path of diesel. The maximum
BP recorded for biodiesel is 15.65 kW and diesel is
15.46kW at 4000 rpm speed. BP for biodiesel is
comparatively high at 4000 rpm engine speed.
Fig. 4.1: Variation of Brake Power with Speed
Fig. 4.2: Variation of torque with Speed
Variation of torque with speed is shown in Fig 4.2.
Variation of torque of ricebran biodiesel and pure diesel at a
particular engine speed is within a narrow range. In case of
both biodiesel and pure diesel, initially the torque rises
sharply with increase in engine speed upto 2500 rpm.
0
2
4
6
8
10
12
14
16
18
0 1000 2000 3000 4000 5000
BrakePower(kW)
Speed (rpm)
D100
B100
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0 2000 4000 6000
Specificfuelconsumption
(kg/kWh)
Speed (rpm)
D100
B100
36
37
38
39
0 2000 4000 6000
Torque(Nm)
Speed (rpm)
D100
B100
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 24
Between speed of 3000 to 4000 rpm the variation of torque
with speed remain almost constant. Torque obtained for the
biodiesel is less as compare to the diesel. The maximum
torque recorded for biodiesel is 37.83N-m and diesel is
37.81N-m. Torque generation for biodiesel is low mainly
due to higher viscosity and lower calorific value of
biodiesel. Since the experiment was conducted at constant
load, no much variation of torque is seen with speed.
Fig. 4.3: Variation of brake thermal efficiency with speed.
The Fig 4.3 shows comparison of brake thermal
efficiency Vs speed for biodiesel of ricebran in comparison
to diesel respectively. The maximum value of BTE for the
biodiesel and pure diesel is between 2000 to 3000 rpm. For
the biodiesel the variation of BTE is lower as compared to
pure diesel. The maximum thermal efficiency is achieved by
diesel is around 26.74% at 2500 rpm which is slightly high
compared to biodiesel. The BTE is almost constant between
rpm range of 2500 to 4000 rpm, and it decreases sharply
with further increase in rpm. Ricebran biodiesel exhibits
comparatively somewhat equal efficiency for all speed range
than pure diesel.
Variation of specific fuel consumption with speed
is shown in Fig 4.4. It is evident from graph that SFC of
biodiesel is slightly more compared to that of diesel this is
Fig 4.4: Variation of specific fuel consumption with speed
because of lower calorific value of biodiesel. At the
beginning specific fuel consumption is more and becomes
mere constant with increase in speed. And also Biodiesel
consumption is more because of higher viscosity which
produces improper air fuel mixture and hence poor
combustion. Higher viscosity of biodiesel lowers the
maximum temperature. So consumption of biodiesel is more
for same power output.
C. Emission characteristics of multi cylinder diesel engine.
Variation of carbon monoxide with speed is shown in Fig
4.5. As speed increases, carbon monoxide emission seems to
be constant at high speed condition. At maximum speed of
4000 rpm carbon monoxide recorded for biodiesel is 0.03 %
volume and for diesel it is 0.04 % volume. Initially carbon
monoxide emission is high since engine is at idling
condition due to poor combustion. Biodiesel gives less
carbon monoxide compared to diesel with increase in speed.
Since biodiesel contains intrinsic oxygen, it gives additional
oxygen for the combustion which leads to better combustion
of biodiesel.
Fig. 4.5: Variation of carbon monoxide with Speed.
Fig. 4.6: Variation of carbon dioxide with Speed.
Variation of carbon dioxide with speed is shown in
Fig 4.6. Carbon dioxide increases with speed of engine for
both biodiesel and diesel. Carbon dioxide emission for
biodiesel is less compared to diesel with increase in speed.
Even though biodiesel gives additional oxygen for complete
combustion, because of lower calorific value of biodiesel,
that is carbon molecule percentage in biodiesel is less as
compared to diesel per unit volume leads to lower CO2
emission.
Variation of unburnt hydrocarbon with speed is
shown in Fig 4.7. At the idling condition unburnt
hydrocarbon percentage is more in exhaust due to poor
combustion results. As speed of the engine increases
percentage of unburnt hydrocarbon decreases. Biodiesel
recorded slightly high value of unburnt hydrocarbon
compared to diesel, this is due to the fact that the rice-bran
contains starch which offers incomplete combustion. Hence
biodiesel produces some what equal proportionate of
unburnt hydrocarbon percentage in the emission compared
to diesel.
Variation of smoke with speed is shown in Fig 4.8.
To understand the pollution aspect of biodiesel the variation
of smoke with brake power and speed is studied. Smoke
value is lower for B100 compared to D100 because of
intrinsic oxygen present in the biodiesel which gives
additional oxygen,which inturn leads to better combustion.
Lower CO, CO2 and UBHC also supports the lesser smoke
value of B100.
0
5
10
15
20
25
30
0 1000 2000 3000 4000 5000
BTE(%)
Speed (rpm)
D10
0
B10
0
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0.045
0 2000 4000 6000
Carbonmonoxide(%Vol)
Speed (rpm)
D100
B100
6.8
7
7.2
7.4
7.6
7.8
8
8.2
8.4
0 2000 4000 6000
Carbondioxide(%Vol)
Speed (rpm)
D100
B100
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 25
Fig. 4.7: Variation of unburnt hydrocarbon with speed
Fig. 4.8: Variation of smoke opacity with Speed.
Fig. 4.9: Variation of Nitrogen oxide with Speed.
The variation of nitrogen oxide with speed of the
engine is shown in above Fig 4.9 in which it is evident that
the emissions of oxides of nitrogen for biodiesel is less to
some extent compared to the pure diesel emissions. Hence
by using Rice-bran biodiesel one can avoid pollution with
considerable extent.
Variation of cylinder pressure with crank angle is
as shown in the Fig 4.10. From the Figure it is evident that
maximum pressure rise occurs for the rice bran biodiesel
and it is recorded as 72.3 bar. CI cylinder pressure depends
on fuel burning rate during the premixed burning phase,
which in turn leads maximum cylinder gas pressure of 72.3
D. Combustion characteristics of multicylinder diesel
engine
Fig. 4.10: Variation of cylinder pressure with crank angle
bar occurs at 671 degree CA for biodiesel and 70.1
bar at 676 degree for diesel. Maximum cylinder gas pressure
is more for biodiesel, due to higher brake specific fuel
consumption and intrinsic oxygen content in biodiesel.
Fig. 4.11: Variation of mass fraction burned with crank
angle
Variation of mass fraction burnt with crank angle is
shown in Fig 4.11. Biodiesel starts burning at 30 degree
before top dead center and continues up to 14 degree after
top dead center. Diesel starts burning at 30 degree before top
dead center and continues up to 30 degree after top dead
center. From the graph it is observed that diesel combustion
prolongs for longer time, but biodiesel combustion
completes near the top dead center only. Burning of the
mass fraction of biodiesel is not continuous due to improper
atomization, distinct rate of reaction leads to non uniform
combustion. Major combustion of the biodiesel completes at
14 degree CA and diesel completes at 30 degree CA. Lower
maximum cylinder gas temperature leads to poor chemical
dissociation of biodiesel gives abnormal combustion which
in turn reduces poor mass fraction burning.
The variation of net heat release rate with crank
angle is shown in Fig 4.12. The net heat release rate is more
for biodiesel at 676 degree crank angle only as compared to
the diesel fuel. In the later stage of combustion of biodiesel
there is a distinct net heat release rate can be observed. This
is due to lower calorific value, low mean gas temperature
0
2
4
6
8
10
12
14
16
0 2000 4000 6000
UnburntHydrocarbon(ppm)
Speed (rpm)
D100
B100
0
5
10
15
20
25
30
35
40
0 2000 4000 6000
Smokeopacity(%)
Speed (rpm)
D100
B100
0
200
400
600
800
1000
1200
1400
1600
1800
0 2000 4000 6000
NO(ppm)
Speed (rpm)
D100
B100
0
10
20
30
40
50
60
70
80
0 200 400 600 800
Cylinderpressure(bar)
Crank angle (deg)
D100
B100
-20
0
20
40
60
80
100
120
-400 -200 0 200 400
MassFractionBurned(%)
Crank Angle (deg)
D100
B100
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 26
and high viscosity leads to improper mass fraction burnt and
rate of reaction
Fig. 4.12: Variation of net heat release rate with crank angle
Fig 4.13: Variation of rate of pressure rise with crank angle
Variation of rate of pressure rise with crank angle
shown in Fig 4.13. The combustion starts in the pre ignition
region where the rate of pressure raise increases slightly and
then again decreases to a small extent. Near top dead center
the rate of pressure rise is high for both biodiesel and diesel.
The maximum rate of pressure rise recorded for biodiesel is
2.9 at 658 degree CA and for diesel are 2.74 at 658degree
crank angle. The pressure rise is distinct for biodiesel, this
may be due to improper air fuel mixture, non uniform mass
fraction burnt.
V. CONCLUSIONS
The experimental conclusions of this investigation can be
summarized as follows:
ī€­ Small Size seeds give better amount of oil yield.
ī€­ The straight vegetable oils of rice bran oil have
higher specific gravity, higher viscosity, and low
volatility as compared to petro diesel therefore
straight vegetable oil cannot be used directly in C I
engine.
ī€­ Significant reduction in viscosity can be achieved
by dilution of straight vegetable oils of rice bran oil
in varying proportions, which can be further
reduced by heating the blends.
ī€­ The blends of rice bran oil with petro diesel will be
compatible with diesel oil at higher load from the
perspective of engine performance.
ī€­ Physical and chemical properties test revealed that
the rice bran oil methyl ester have almost similar
physical and chemical properties of diesel oil,
except the viscosity which is slightly higher that of
specified range for petro diesel fuel. Both the
blends are suitable as fuel for C I engines without
any engine modification.
ī€­ Brake specific fuel consumption was found to have
minimum for neat diesel as compared to biodiesel.
However at lower compression ratios biodiesel has
minimum specific fuel consumption. The brake
thermal efficiency was found to increase with
increase in speed and there is no large difference in
the brake thermal efficiency of biodiesel and neat
diesel.
ī€­ Biodiesel have more heat release rate than neat
diesel at initial stages compared to neat diesel and
biodiesel have large negative heat release rate due
to cooling effect of the liquid fuel injected into the
cylinder.
ī€­ The result of this work showed B100 which is pure
biodiesel gives better performance compared to
diesel in some aspects so it can be used effectively
in diesel engine for higher performance without
any modifications.
ī€­ NOX emission is found to be minimum for
biodiesel compared to diesel.
ī€­ CO emission is more for diesel compared rice bran
biodiesel ,Smoke opacity of biodiesel blends is
found to be lesser than diesel. This is due to heavier
molecules of hydrocarbons in vegetable oils.
ī€­ Unburnt hydrocarbon emission of diesel is found to
maximum than biodiesel. This is due to oxygen
content in the biodiesel.
ī€­ A general conclusion from this work is that,
biodiesel can be used safely without any
modifications in the engine.
REFERENCES
[1] G. Venkata Subbaiah, K. Raja Gopal, Syed Altaf
Hussain, B. Durga Prasad and K. Tirupathi Reddy “
Rice Bran Oil Biodiesel as an Additive in Diesel-
Ethanol Blends for Diesel engines”June 2010.
[2] O.D. Hebbal, K. Vijaykumar Reddy, K. Rajagopal.
“Performance characteristics of a diesel engine with
Deccan hemp oil”. Assistant Professor, Poojya
Doddappa Appa College of Engineering, Gulbarga,
India, Controller of Examinations, Jawaharlal Nehru
Technological University, Hyderabad, India, Vice
chancellor, Jawaharlal Nehru Technological
University, Hyderabad, India, 18 April 2006, Fuel
85(2006) 2187-2194.
[3] Senthil Kumar M., Ramesh A., and Nagalingam B,
“Investigations on the Use of Rice-Bran Curcus Oil
and its Methyl Ester as a Fuel in a Compression
Ignition Engine”, International Journal of the Institute
of Energy, 74, pp. 24-28, 2001.
-200
-150
-100
-50
0
50
100
0 200 400 600 800
NetHeatRelease(J/deg)
Crank Angle (deg)
D100
B100
-4
-3
-2
-1
0
1
2
3
0 200 400 600 800
RateofPressureRise(dp/dƟ)
Crank Angle (deg)
D100
B100
Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel
(IJSRD/Vol. 2/Issue 08/2014/006)
All rights reserved by www.ijsrd.com 27
[4] Siddalingappa R. Hotti, Omprakash Hebbal,
“Performance and Combustion Characteristics of
Single Cylinder Diesel Engine Running on Karanja
Oil/Diesel Fuel Blends”. Engineering, 2011,3,371-
375.
[5] A. Siva Kumar, D. Maheswar, K. Vijaya Kumar
Reddy, “Comparison of Diesel Engine Performance
and Emissions from Neat and Transesterified Cotton
Seed Oil”. Jordan Journal of Mechanical and
Industrial Engineering. Volume 3, Number 3, pp
190-197, September 2009.
[6] Hem Chandra .
Joe Toler .
Terry Walker,
“Optimization of Cottonseed Oil Ethanolysis to
Produce Biodiesel High in Gossypol Content”. J Am
Oil Chem Soc DOI 10.1007/s11746-008-1200-7.
[7] Prabhakar Reddy. C “Studies on Droplet Size
Measurement and Engine Performance Using Non-
Edible Oils as Alternative Fuels” pp197-204, XVII
NCICEC, 2001.
[8] Sudipta Choudhury, Dr. P K Bose “Karanja il – its
potential and suitability as biodiesel”. NIT, Agartala,
pp1-16,1999.

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Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel

  • 1. IJSRD - International Journal for Scientific Research & Development| Vol. 2, Issue 08, 2014 | ISSN (online): 2321-0613 All rights reserved by www.ijsrd.com 18 Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel Venkat Reddy1 O. D. Hebbal2 S. C. Hiremath3 1 M. Tech. Scholar 2 Professor 3 Associate Professor 1 Department of Thermal Power Engineering 2 Department of Mechanical Engineering 3 Department of Automobile Engineering 1,2,3 P.D.A. College of Engineering Gulbarga, Karnataka, India Abstract— Continuous rise in the conventional fuel prices and shortage of its supply have increased the interest in the field of the alternative sources for petroleum fuels. Biodiesel is one such alternative source which provides advantage of pollution control. In the present work, experimentation is carried out to study the performance, emission and combustion characteristics of Rice-Bran biodiesel and diesel. In this experiment a multi cylinder, four stroke, naturally aspired, direct injection, water cooled, eddy current dynamometer, TATA Indica V2 diesel engine is used at variable speed condition. Crude oil is converted into biodiesel and characterization has been done. The experiment is conducted at variable speed condition. The engine performance parameters studied were brake power, brake specific fuel consumption, brake thermal efficiency. The emission characteristics studied are CO, CO2, UBHC, mean gas temperature, exhaust gas temperature and smoke opacity. The combustion characteristics studied are cylinder pressure, mass fraction burned, net heat release rate, cumulative heat release rate and rate of pressure rise. These results are compared to those of pure diesel. These results are again compared to the corresponding results of the diesel. From the graph it has been observed that, there is a reduction in performance, combustion characteristics and emission characteristics compared to the diesel. This is mainly due to lower calorific value, higher viscosity, lower mean gas temperature and delayed combustion process. The present experimental results show that Rice-Bran biodiesel can be used as an alternative fuel in diesel engine. Keywords: Biodiesel, Ricebran biodiesel, Diesel, Alternate fuel, Transesterification, Performance, Emission, Combustion I. INTRODUCTION The economic progress of a country will be decided by the amount of fuel consumption per capita. India is one of the fastest growing economies in the world. The development objectives focus on economic growth, equity and human well being. Energy is a critical input for socio-economic development. The energy strategy of a country aims at efficiency and security and to provide access which being environment friendly and achievement of an optimum mix of primary resources for energy generation. The main source of energy is fossil fuels. It will continue to play a dominant role in the energy scenario in our country in the next few decades. However, conventional or fossil fuel resources are limited, non-renewable, polluting and therefore, need to be used prudently. On the other hand, renewable energy resources are indigenous, non-polluting and virtually inexhaustible. India is endowed with abundant renewable energy resources. Therefore, their use should be encouraged in every possible way. The availability of petroleum is also uncertain in future. Fast depletion of fossil fuels is demanding research work to find alternative fuels. Petro-based oil meets about 95% of the requirement for transportation fuels, and the demand has been steadily rising. The domestic crude oil is able to meet only about 23% of the demand, while the rest is met from imported crude. India’s energy security would remain vulnerable until alternative fuels to substitute/supplement petro-based fuels are developed based on indigenously produced renewable feedstock. The idea of using vegetable oils as a fuel for diesel engines is not a new one. Rudolph Diesel used peanut oil to fuel in his engine at Paris Exposition of 1900.However, despite the technical feasibility, vegetable oil as fuel could not get acceptance, as they were more expensive than petroleum fuels. Later the various factors as stated earlier, created renewed interest of researchers in vegetable oil as substitute fuel for diesel engines. It is from the study by Venkata Subbaiah G et al [1] conducted experiments to extract bio diesel from rice bran oil as an additive in diesel ethanol blends for diesel engines. The experiments were aimed to investigate the performance and exhaust emission characteristics of a direct injection (DI) diesel engine when fuelled with conventional diesel fuel, rice bran oil bio diesel, a blend of diesel and rice bran oil bio diesel and three blends of diesel bio diesel ethanol over the entire range of load on the engine. The experimental results showed that the maximum brake thermal efficiency of 28.2% was observed with the blend BI0 E15.The exhaust gas temperature of the blend BI0 E15 was slightly lower than that of diesel fuel throughout the range of the load on the engine. The CO emissions of the bio diesel and all the other fuel blends were lower than that of the diesel fuel. The hydro carbon emissions increased with the increase of ethanol percentage in diesel bio diesel ethanol blends, but lower than those of the diesel at higher loads on the engine. The NOx emissions of the bio diesel and all the other fuel blends were low at lower loads and high at higher loads compared with the diesel fuel. The CO2 emissions of the bio diesel and all the other fuel blends were higher than that of the diesel fuel. The smoke from the blend BI0 E15 was lower than the diesel fuel. In another study it is reported that O.D.Hebbal, et, al [2]-(2006), conducted experiment on performance characteristics of a diesel engine with Deccan hemp oil, they concluded that ī€­ Performance and emission characteristics of 50% blend are better than other blends, followed by 25% blend. The maximum efficiency of 50% blend is well comparable with diesel. However smoke, unburnt HC, and CO emissions are respectively
  • 2. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 19 51.74%, 71.42% and 33.3% higher as compared with diesel. The performance characteristics of 25% blend is well comparable with 50% blend. ī€­ The maximum brake thermal efficiency, minimum BSFC and BSEC of neat deccan hemp oil are respectively 1.61% lower, 0.05 kg/kW h higher and 867.11 kJ/kW h higher compared with diesel. ī€­ Smoke, unburnt HC and CO emissions at maximum load for neat deccan hemp compared with diesel are higher by 3.08 Bosch No., 1.0 vol.%, and 50 ppm, respectively. ī€­ Performance of deccan hemp oil is validated as results are in well comparison with results of jatropha and pongamia oils. Senthil kumar M et al [3] investigated the use of untreated Rice-Bran oil and methanol in dual fuel mode of operation. They chosen Rice-Bran oil as pilot fuel and methanol was inducted as a primary fuel. Methanol was inducted through a carburettor. They conducted the tests on an AVI direct injection diesel engine at 1500 rpm and at full load. The primary objective of their study was to improve the performance of engine with Rice-Bran oil by inducting different quantities of methanol. The conclusions drawn from their studies are brake thermal efficiency was increased in the dual fuel mode when both Rice-Bran oil and diesel were used as pilot fuels. The maximum brake thermal efficiency was 30.6% with Rice-Bran oil and 32.8% with diesel oil. Smoke density was drastically reduced in dual fuel mode compared to pure Rice-Bran oil operation. Hydrocarbon and carbon monoxide emissions were higher in the dual fuel mode with both fuels. Heat release patterns in the case of neat Rice-Bran oil operation showed a smaller premixed combustion phase and larger diffusion combustion phase as compared to diesel operation. The phases were not distinguishable in the dual fuel mode. The present work aims to investigate the variation of performance, emission and combustion characteristics of multi (four) cylinder diesel engine at different engine speeds. The present investigations are planned after a thorough review of literature in this field. The combinations of Rice bran biodiesel, along with pure diesel are taken for the experimental analysis. In this article fuel properties, engine performance, emission and combustion characteristics of neat rice bran biodiesel and diesel will be investigated experimentally at variable speeds. Initially engine is operated by pure diesel at half (50%) load and at variable speeds ranging from 1500 to 4000 rpm, for this the performance, emission and combustion characteristics are recorded. These characteristics curves are then compared with the engine operated on neat rice bran biodiesel. The experimental setup for the study is arranged in the following manner. II. EXPERIMENTATION A. Characteristics for vegetable oil as fuel For a vegetable to be used as a fuel in diesel engine, it should posses some of the characteristics which are given below. ī€­ Higher viscosity and density will affect injection system and lower viscosity and density will lead to internal pump leakages thereby affecting engine performance, so it should be in acceptable level. ī€­ Lower calorific value will cause ignition delay while starting, so it should be high i.e., nearer to diesel. ī€­ Pour point and cloud point should be below the freezing point of the oil so that cold starting of the engine will be easy. ī€­ Flash point should be high, so that it is much safer to handle and store. ī€­ To avoid corrosion and residue formation on the engine parts, sulphur, carbon residue and ash content should be low. ī€­ For short ignition delay period, the ignition quality should be high. ī€­ Cetane number should be high i.e., it should be in the range of 40 to 60. ī€­ Aniline point should be greater than 210 C, so that it can blended with diesel easily. B. Biodiesel production from rice bran oil Widely used and accepted process to reduce the viscosity of triglycerides is transesterification of vegetable oils, triglycerides react with alcohol in the presence of a strong acid or base, producing a mixture of fatty acid alkyl esters and glycerol. In transesterification which is a popular conditioning of vegetable oil of present practice, one ester is converted into another. The reaction is catalyzed by either acid or base involving reaction with an alcohol, typically methanol if a bio-fuel is the desired product. This section deals with steps involved in the preparation of Biodiesel from untreated vegetable oils. A stoichiometric material balance yields the following simplified equation. Fig. 2.1: Transesterification reaction Transesterification procedure- In organic chemistry, transesterification is the process of exchanging the organic group R" of an ester with the organic group R' of an alcohol. These reactions are often catalyzed by the addition of an acid or base catalyst. Transesterification is otherwise known as alcoholysis. It is the reaction of fat or oil with an alcohol to form esters and glycerin. A catalyst is used to improve the reaction rate and yield. Among the alcohols, methanol and ethanol are used commercially because of their low cost and their physical and chemical advantages. They quickly react with tri-glycerides and NaOH and are easily dissolved in them. To complete a transesterification process, 3:1 molar ratio of alcohol is needed. In transesterification which is a popular conditioning of vegetable oil of present practice, one ester is Na+
  • 3. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 20 converted into another.Widely used and accepted process to reduce the viscosity of triglycerides is transesterification of vegetable oils, as shown in Fig 2.1 triglycerides react with alcohol in the presence of a strong acid or base, producing a mixture of fatty acid alkyl esters and glycerol. Fig.2.2 shows the experimental setup of transesterification process ī€­ Measure 500 ml of oil with the help of suitable measuring flask and transfer it to large Mason jar.As shown in Fig 2.2 ī€­ Measure 100 ml of methanol with the help of suitable measuring flask and transfer it to a small jar. ī€­ Measure the calculated amount of NaOH with the help of suitable measuring device and transfer it to a small jar. ī€­ Dissolve the NaOH completely and carefully with the methanol. ī€­ Transfer the Sodium methoxide solution into the large Mason jar containing sample oil. ī€­ Close the lid on the Mason jar and make it airtight and use suitable heating equipment. ī€­ Stir the mixture vigorously. ī€­ After the reaction is completed the mixture is allowed to settle for around 15 to 20 hours. ī€­ Two major products like glycerin and biodiesel are obtained after the settling. ī€­ As the glycerin phase is much heavier than the biodiesel phase, both of them are gravity separated. ī€­ Bio-diesel and glycerin can be separated either by pouring Bio-diesel out from the top or by draining out glycerin from the bottom of the container. ī€­ The separated biodiesel is then gently washed with warm water for 2 or 3 times to remove residual catalyst or soaps. ī€­ Then drying of Biodiesel is carried out by using a container with large opening or by bubbling the air through the Bio-diesel. Drying can also be done by using fan to move air around the container or by increasing the temperature of air to remove the water vapour from the Bio-diesel. ī€­ Finally the biodiesel obtained from the biofuel can be used in replace of Diesel. The separated diesel, biodiesel, and glycerol is shown in Fig 2.3. Fig. 2.2: Experimental set up for transesterification process. (1)Thermometer (2)Mason jar (3)Heating coil (4)Thermostat (5)Magnetic stirrer (6)Temperature control knob (7)Magnetic rotor Fig. 2.3: Separation process of rice bran biodiesel. C. Properties of fuels used Table 2.1 shows the values of different properties such as density, kinematic viscosity, flash point, fire point and calorific value of diesel and neat rice bran biodiesel. Sl.n characteristic Diesel Ricebran biodiesel Appara-tus used 1 Density (kg/m3 ) 831 872 Hydrom- eter 2 Calorific value (kJ/kg) 44585 39638 Bomb calorim-eter 3 Viscosity at 400 c (cst) 3.21 4.81 Redwoo-d viscometer 4 Flash point (0 c) 51 168 Abel’s apparatus 5 Fire point (0 c) 57 175 Abel’s apparatus Table 2.1: Properties of Rice Brain methyl ester 1) Density Fig 2.4 shows the hydrometer setup. Density is defined as the ratio of the mass of fluid to its volume. It is denoted by the symbol (rho). The SI unit is given by kg/m3 . Density of diesel is 831
  • 4. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 21 Fig. 2.4: Hydrometer 2) Calorific value The total quantity of heat liberated by complete burning of unit mass of fuel. The calorific value of a substance is the amount of energy released when the substance is burned completely to a final state and has released all of its energy. It is determined by bomb calorimeter as shown in Fig 2.5 and its SI unit in . The calorific value of diesel is found that 44,585 and rice bran biodiesel is 39,638 . Fig. 2.5: Bomb calorimeter 3) Kinematic viscosity The resistance offered to flow of a fluid under gravity. The kinematic viscosity is a basic design specification for the fuel injectors used in diesel engines. At too high a viscosity the injectors do not perform properly. Its SI unit is centistokes (cst). Kinematic viscosity determined by the instrument called Redwood viscometer as shown in Fig 2.6. The value of kinematic viscosity is found that 3.21 cst for diesel and 4.81 for rice bran biodiesel. Fig. 2.6: Redwood viscometer 4) Flash and fire point Flash point of the fuel is defined as the temperature at which fuel gives off vapour to just ignite in air. Fire point of the fuel is defined as the temperature at which fuel will ignite continuously when exposed to a flame or spark. The flash point of biodiesel is higher than the petroleum based fuel. Flash point of biodiesel blends is dependent on the flash Fig. 2.7: Ables flash and fire point apparatus point of the base diesel fuel used and increase with percentage of biodiesel in the blend. Thus in storage, biodiesel and its blends are safer than conventional diesel. Its SI unit is o C. Determined by the instrument called Ables flash and fire point apparatus as shown in Fig 2.7 The value of flash and fire point of diesel found that 51 o C and 57 o C respectively and Jrice bran biodiesel is 168 o C and 175 o C respectively. III. EXPERIMENTAL SETUP A. Dynamometer Fig. 3.1: Eddy current dynamometer The eddy current dynamometer shown in Fig 3.1 is connected to the engine which is used to control the load on the engine. It consists of a stator on which number of electromagnets is fitted and a rotor disc is made of copper or steel and coupled to the output shaft of the engine. When the rotor rotates eddy currents are produced in the stator due to magnetic flux set up by the passage of field current in the electromagnets. These eddy currents oppose the rotor motion, thus loading the engine. These eddy currents are dissipated in producing heat so that this type of dynamometer also requires some cooling arrangement. The torque is measured with the help of moment arm. The load is controlled by regulating the current in the electromagnets. The technical specification of the dynamometer is given in table 3.1 1 Model AG-80 2 Type Eddy Current Dynamometer
  • 5. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 22 3 Make Saj Test Plant Private Ltd 4 Cooling System Water cooled 5 Load Cell Maywood load cell 6 Dynmometer arm length 210 mm Table 3.1: Technical specification of dynamometer The following are the main advantages of eddy current dynamometer. ī€­ High horse power per unit weight of dynamometer. ī€­ They offer the highest ratio of constant horse power speed range (up to 5:1) ī€­ Level of field excitation is below one percent of total horse power being handled by dynamometer, thus, easy to control the programme. ī€­ Development of eddy current is smooth, hence the torque is also smooth and continuous at all conditions. ī€­ Relatively higher torque under low speed conditions. ī€­ No natural limit to size, either small or large. B. Engine Fig. 3.2: Engine connected with dynamometer Sl.No Component Specifications 1 Engine Tata Indica V2, 4 Cylinder, 4 Stroke, water cooled, Power 39kW at 5000 rpm, Torque 80 NM at 2500 rpm, stroke 79.5mm, bore 75mm, 1405 cc, CR 22 2 Dynamometer eddy current, water cooled 3 Temperature eddy current, water cooled 4 Piezo sensor Range 5000 PSI 5 Air box M S fabricated with orifice meter and manometer 6 Load indicator Digital, Range 0-50 Kg, Supply 230VAC 7 Engine Input Piezo sensor, crank angle Indicator sensor, Input Piezo sensor, Communication RS 232, Crank angle sensor, No. No. of channel 2 8 Software IC Enginesoft, Measurement and Automation 9 Temperature Sensor Type RTD, PT100 and Thermocouple Type K 10 Fuel flow transmitter DP transmitter, Range 0-500 mm 11 Air flow transmitter Pressure transmitter 12 Load sensor Load cell, type strain gauge, Range 0-50 Kg Table 3.2: Technical specification of TATA Indica V2 engine The engine chosen to carry out the experimentation on multi (four) cylinder, four stroke, vertical, water cooled, computerised TATA make Indica V2 diesel engine at variable speed condition. Fig 3.2 photograph taken from the IC engine laboratory, PDA College of Engineering shows engine connected with controlling unit. Table 3.2 shows the specification TATA Indica V2 engine. C. Exhaust emission testing machine Fig 3.3 shows exhaust testing machine. The emission test is done with AVL DITEST MDS 480 exhaust gas analyser 1000 modules. The product has additional features to save a vehicle and customer database, radio connected measuring chamber up to the option of designing the protocols individually. Due to the robust and intuitive application of the device, the tester can be used to get sophisticate and accurate emission measurements. This provides information motivation and modification. The computer is interfaced with engine through ‘IC engine soft’ software and ‘automation and measurement’ used to control the entire engine readings. Fig. 3.3: Exhaust gas emission testing machine
  • 6. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 23 D. Experimental procedure For getting the base line data of engine first the experimentation is performed with diesel and then with biodiesel. ī€­ Fill the diesel in fuel tank ī€­ Start the water supply. Set cooling water for engine at 650 LPH and calorimeter flow at 150 LPH. ī€­ Also ensure adequate water flow rate for dynamometer cooling and piezo sensor cooling. ī€­ Check for all electrical connections. Start electric supply to the computer through the UPS. ī€­ Open the lab view based engine performance analysis software package “engine soft” for on screen performance evaluation. ī€­ Supply the diesel to engine by opening the valve provided at the burette. ī€­ Set the value of calorific value and specific gravity of the fuel through the conFigure option in the software. ī€­ Select run option of the software. Start the engine and let it run for few minutes under no load condition. ī€­ Choose log option of the software. Turn on fuel supply knob. After one minute the display changes to input mode then enter the value of water flows in cooling jacket and calorimeter and then the file name (applicable only for the first reading) for the software. The first reading for the engine gets logged for the no load condition. Turn the fuel knob back to regular position. ī€­ Repeat the experiment for different engine speed. ī€­ All the performance readings will be displayed on the monitor. ī€­ Switch on the AVL Dismoke 480 and exhaust gas analyser1000 machine. ī€­ Using AVL Dismoke 480 and exhaust gas analyser1000 value of CO, CO2, NOx, UBHC and smoke opacity has to be recorded. ī€­ Now clear the diesel present in the engine and use neat biodiesel as a fuel, repeat the same procedure. ī€­ At the end of the experiment bring the engine to no load condition and turn off the engine and computer so as to stop the experiment. ī€­ After few minutes turn off the water supply. IV. RESULTS A. Introduction The experiment is conducted on TATA Indica V2 multi cylinder, direct ignition diesel engine. The experiment is carried out to obtain performance, emission and combustion characteristics of multi-cylinder diesel engine using ricebran biodiesel (B100) and diesel (D100) at different speeds. Variation of Brake power with speed is shown in Fig 4.1. at variable speed. It is evident from graph that the brake power increases proportionally to engine speed in the range of 2000 to 4000 rpm. BP of biodiesel is initially low compared to that of diesel but as speed of engine increases BP of ricebran biodiesel consistently increases at high B. Performance characteristics of multi cylinder diesel engine. Fig. 4.1: Variation of Brake Power with Speed speeds achieving the path of diesel. The maximum BP recorded for biodiesel is 15.65 kW and diesel is 15.46kW at 4000 rpm speed. BP for biodiesel is comparatively high at 4000 rpm engine speed. Fig. 4.1: Variation of Brake Power with Speed Fig. 4.2: Variation of torque with Speed Variation of torque with speed is shown in Fig 4.2. Variation of torque of ricebran biodiesel and pure diesel at a particular engine speed is within a narrow range. In case of both biodiesel and pure diesel, initially the torque rises sharply with increase in engine speed upto 2500 rpm. 0 2 4 6 8 10 12 14 16 18 0 1000 2000 3000 4000 5000 BrakePower(kW) Speed (rpm) D100 B100 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0 2000 4000 6000 Specificfuelconsumption (kg/kWh) Speed (rpm) D100 B100 36 37 38 39 0 2000 4000 6000 Torque(Nm) Speed (rpm) D100 B100
  • 7. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 24 Between speed of 3000 to 4000 rpm the variation of torque with speed remain almost constant. Torque obtained for the biodiesel is less as compare to the diesel. The maximum torque recorded for biodiesel is 37.83N-m and diesel is 37.81N-m. Torque generation for biodiesel is low mainly due to higher viscosity and lower calorific value of biodiesel. Since the experiment was conducted at constant load, no much variation of torque is seen with speed. Fig. 4.3: Variation of brake thermal efficiency with speed. The Fig 4.3 shows comparison of brake thermal efficiency Vs speed for biodiesel of ricebran in comparison to diesel respectively. The maximum value of BTE for the biodiesel and pure diesel is between 2000 to 3000 rpm. For the biodiesel the variation of BTE is lower as compared to pure diesel. The maximum thermal efficiency is achieved by diesel is around 26.74% at 2500 rpm which is slightly high compared to biodiesel. The BTE is almost constant between rpm range of 2500 to 4000 rpm, and it decreases sharply with further increase in rpm. Ricebran biodiesel exhibits comparatively somewhat equal efficiency for all speed range than pure diesel. Variation of specific fuel consumption with speed is shown in Fig 4.4. It is evident from graph that SFC of biodiesel is slightly more compared to that of diesel this is Fig 4.4: Variation of specific fuel consumption with speed because of lower calorific value of biodiesel. At the beginning specific fuel consumption is more and becomes mere constant with increase in speed. And also Biodiesel consumption is more because of higher viscosity which produces improper air fuel mixture and hence poor combustion. Higher viscosity of biodiesel lowers the maximum temperature. So consumption of biodiesel is more for same power output. C. Emission characteristics of multi cylinder diesel engine. Variation of carbon monoxide with speed is shown in Fig 4.5. As speed increases, carbon monoxide emission seems to be constant at high speed condition. At maximum speed of 4000 rpm carbon monoxide recorded for biodiesel is 0.03 % volume and for diesel it is 0.04 % volume. Initially carbon monoxide emission is high since engine is at idling condition due to poor combustion. Biodiesel gives less carbon monoxide compared to diesel with increase in speed. Since biodiesel contains intrinsic oxygen, it gives additional oxygen for the combustion which leads to better combustion of biodiesel. Fig. 4.5: Variation of carbon monoxide with Speed. Fig. 4.6: Variation of carbon dioxide with Speed. Variation of carbon dioxide with speed is shown in Fig 4.6. Carbon dioxide increases with speed of engine for both biodiesel and diesel. Carbon dioxide emission for biodiesel is less compared to diesel with increase in speed. Even though biodiesel gives additional oxygen for complete combustion, because of lower calorific value of biodiesel, that is carbon molecule percentage in biodiesel is less as compared to diesel per unit volume leads to lower CO2 emission. Variation of unburnt hydrocarbon with speed is shown in Fig 4.7. At the idling condition unburnt hydrocarbon percentage is more in exhaust due to poor combustion results. As speed of the engine increases percentage of unburnt hydrocarbon decreases. Biodiesel recorded slightly high value of unburnt hydrocarbon compared to diesel, this is due to the fact that the rice-bran contains starch which offers incomplete combustion. Hence biodiesel produces some what equal proportionate of unburnt hydrocarbon percentage in the emission compared to diesel. Variation of smoke with speed is shown in Fig 4.8. To understand the pollution aspect of biodiesel the variation of smoke with brake power and speed is studied. Smoke value is lower for B100 compared to D100 because of intrinsic oxygen present in the biodiesel which gives additional oxygen,which inturn leads to better combustion. Lower CO, CO2 and UBHC also supports the lesser smoke value of B100. 0 5 10 15 20 25 30 0 1000 2000 3000 4000 5000 BTE(%) Speed (rpm) D10 0 B10 0 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045 0 2000 4000 6000 Carbonmonoxide(%Vol) Speed (rpm) D100 B100 6.8 7 7.2 7.4 7.6 7.8 8 8.2 8.4 0 2000 4000 6000 Carbondioxide(%Vol) Speed (rpm) D100 B100
  • 8. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 25 Fig. 4.7: Variation of unburnt hydrocarbon with speed Fig. 4.8: Variation of smoke opacity with Speed. Fig. 4.9: Variation of Nitrogen oxide with Speed. The variation of nitrogen oxide with speed of the engine is shown in above Fig 4.9 in which it is evident that the emissions of oxides of nitrogen for biodiesel is less to some extent compared to the pure diesel emissions. Hence by using Rice-bran biodiesel one can avoid pollution with considerable extent. Variation of cylinder pressure with crank angle is as shown in the Fig 4.10. From the Figure it is evident that maximum pressure rise occurs for the rice bran biodiesel and it is recorded as 72.3 bar. CI cylinder pressure depends on fuel burning rate during the premixed burning phase, which in turn leads maximum cylinder gas pressure of 72.3 D. Combustion characteristics of multicylinder diesel engine Fig. 4.10: Variation of cylinder pressure with crank angle bar occurs at 671 degree CA for biodiesel and 70.1 bar at 676 degree for diesel. Maximum cylinder gas pressure is more for biodiesel, due to higher brake specific fuel consumption and intrinsic oxygen content in biodiesel. Fig. 4.11: Variation of mass fraction burned with crank angle Variation of mass fraction burnt with crank angle is shown in Fig 4.11. Biodiesel starts burning at 30 degree before top dead center and continues up to 14 degree after top dead center. Diesel starts burning at 30 degree before top dead center and continues up to 30 degree after top dead center. From the graph it is observed that diesel combustion prolongs for longer time, but biodiesel combustion completes near the top dead center only. Burning of the mass fraction of biodiesel is not continuous due to improper atomization, distinct rate of reaction leads to non uniform combustion. Major combustion of the biodiesel completes at 14 degree CA and diesel completes at 30 degree CA. Lower maximum cylinder gas temperature leads to poor chemical dissociation of biodiesel gives abnormal combustion which in turn reduces poor mass fraction burning. The variation of net heat release rate with crank angle is shown in Fig 4.12. The net heat release rate is more for biodiesel at 676 degree crank angle only as compared to the diesel fuel. In the later stage of combustion of biodiesel there is a distinct net heat release rate can be observed. This is due to lower calorific value, low mean gas temperature 0 2 4 6 8 10 12 14 16 0 2000 4000 6000 UnburntHydrocarbon(ppm) Speed (rpm) D100 B100 0 5 10 15 20 25 30 35 40 0 2000 4000 6000 Smokeopacity(%) Speed (rpm) D100 B100 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 4000 6000 NO(ppm) Speed (rpm) D100 B100 0 10 20 30 40 50 60 70 80 0 200 400 600 800 Cylinderpressure(bar) Crank angle (deg) D100 B100 -20 0 20 40 60 80 100 120 -400 -200 0 200 400 MassFractionBurned(%) Crank Angle (deg) D100 B100
  • 9. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 26 and high viscosity leads to improper mass fraction burnt and rate of reaction Fig. 4.12: Variation of net heat release rate with crank angle Fig 4.13: Variation of rate of pressure rise with crank angle Variation of rate of pressure rise with crank angle shown in Fig 4.13. The combustion starts in the pre ignition region where the rate of pressure raise increases slightly and then again decreases to a small extent. Near top dead center the rate of pressure rise is high for both biodiesel and diesel. The maximum rate of pressure rise recorded for biodiesel is 2.9 at 658 degree CA and for diesel are 2.74 at 658degree crank angle. The pressure rise is distinct for biodiesel, this may be due to improper air fuel mixture, non uniform mass fraction burnt. V. CONCLUSIONS The experimental conclusions of this investigation can be summarized as follows: ī€­ Small Size seeds give better amount of oil yield. ī€­ The straight vegetable oils of rice bran oil have higher specific gravity, higher viscosity, and low volatility as compared to petro diesel therefore straight vegetable oil cannot be used directly in C I engine. ī€­ Significant reduction in viscosity can be achieved by dilution of straight vegetable oils of rice bran oil in varying proportions, which can be further reduced by heating the blends. ī€­ The blends of rice bran oil with petro diesel will be compatible with diesel oil at higher load from the perspective of engine performance. ī€­ Physical and chemical properties test revealed that the rice bran oil methyl ester have almost similar physical and chemical properties of diesel oil, except the viscosity which is slightly higher that of specified range for petro diesel fuel. Both the blends are suitable as fuel for C I engines without any engine modification. ī€­ Brake specific fuel consumption was found to have minimum for neat diesel as compared to biodiesel. However at lower compression ratios biodiesel has minimum specific fuel consumption. The brake thermal efficiency was found to increase with increase in speed and there is no large difference in the brake thermal efficiency of biodiesel and neat diesel. ī€­ Biodiesel have more heat release rate than neat diesel at initial stages compared to neat diesel and biodiesel have large negative heat release rate due to cooling effect of the liquid fuel injected into the cylinder. ī€­ The result of this work showed B100 which is pure biodiesel gives better performance compared to diesel in some aspects so it can be used effectively in diesel engine for higher performance without any modifications. ī€­ NOX emission is found to be minimum for biodiesel compared to diesel. ī€­ CO emission is more for diesel compared rice bran biodiesel ,Smoke opacity of biodiesel blends is found to be lesser than diesel. This is due to heavier molecules of hydrocarbons in vegetable oils. ī€­ Unburnt hydrocarbon emission of diesel is found to maximum than biodiesel. This is due to oxygen content in the biodiesel. ī€­ A general conclusion from this work is that, biodiesel can be used safely without any modifications in the engine. REFERENCES [1] G. Venkata Subbaiah, K. Raja Gopal, Syed Altaf Hussain, B. Durga Prasad and K. Tirupathi Reddy “ Rice Bran Oil Biodiesel as an Additive in Diesel- Ethanol Blends for Diesel engines”June 2010. [2] O.D. Hebbal, K. Vijaykumar Reddy, K. Rajagopal. “Performance characteristics of a diesel engine with Deccan hemp oil”. Assistant Professor, Poojya Doddappa Appa College of Engineering, Gulbarga, India, Controller of Examinations, Jawaharlal Nehru Technological University, Hyderabad, India, Vice chancellor, Jawaharlal Nehru Technological University, Hyderabad, India, 18 April 2006, Fuel 85(2006) 2187-2194. [3] Senthil Kumar M., Ramesh A., and Nagalingam B, “Investigations on the Use of Rice-Bran Curcus Oil and its Methyl Ester as a Fuel in a Compression Ignition Engine”, International Journal of the Institute of Energy, 74, pp. 24-28, 2001. -200 -150 -100 -50 0 50 100 0 200 400 600 800 NetHeatRelease(J/deg) Crank Angle (deg) D100 B100 -4 -3 -2 -1 0 1 2 3 0 200 400 600 800 RateofPressureRise(dp/dƟ) Crank Angle (deg) D100 B100
  • 10. Performance, Emission and Combustion Characteristics of Multicylinder Diesel Engine Operating on Rice Bran Biodiesel (IJSRD/Vol. 2/Issue 08/2014/006) All rights reserved by www.ijsrd.com 27 [4] Siddalingappa R. Hotti, Omprakash Hebbal, “Performance and Combustion Characteristics of Single Cylinder Diesel Engine Running on Karanja Oil/Diesel Fuel Blends”. Engineering, 2011,3,371- 375. [5] A. Siva Kumar, D. Maheswar, K. Vijaya Kumar Reddy, “Comparison of Diesel Engine Performance and Emissions from Neat and Transesterified Cotton Seed Oil”. Jordan Journal of Mechanical and Industrial Engineering. Volume 3, Number 3, pp 190-197, September 2009. [6] Hem Chandra . Joe Toler . Terry Walker, “Optimization of Cottonseed Oil Ethanolysis to Produce Biodiesel High in Gossypol Content”. J Am Oil Chem Soc DOI 10.1007/s11746-008-1200-7. [7] Prabhakar Reddy. C “Studies on Droplet Size Measurement and Engine Performance Using Non- Edible Oils as Alternative Fuels” pp197-204, XVII NCICEC, 2001. [8] Sudipta Choudhury, Dr. P K Bose “Karanja il – its potential and suitability as biodiesel”. NIT, Agartala, pp1-16,1999.