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IJSRD - International Journal for Scientific Research & Development| Vol. 2, Issue 07, 2014 | ISSN (online): 2321-0613
All rights reserved by www.ijsrd.com 290
Experimental Investigations on Performance, Emission and Combustion
Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha
Methyl Ester at Very Low Load
Hareesh Naik1
S.R.Hotti2
Omprakash.D.Hebbal3
1
PG Student 2,3
Professor
1
Department of Thermal Power Engineering 2
Department of Automobile Engineering 3
Department of
Mechanical Engineering
1,2,3
PDA College of Engineering Gulbarga, Karnataka, India
Abstract— Continuous rise in the conventional fuel prices
and shortage of its supply have increased the interest in the
field of the alternative sources for petroleum fuels. Biodiesel
is one such alternative source which provides advantage of
pollution control. In the present work, experimentation is
carried out to study the performance, emission and
combustion characteristics of Jatropha biodiesel and diesel.
In this experiment a multi cylinder, four stroke, naturally
aspired, direct injection, water cooled, eddy current
dynamometer, TATA Indica V2 diesel engine is used at
very low load condition. Crude oil is converted into
biodiesel and characterization have been done. The
experiment is conducted at low load condition. The engine
performance parameters studied were brake power, brake
specific fuel consumption, brake thermal efficiency. The
emission characteristics studied are CO, HC, UBHC, mean
gas temperature, exhaust gas temperature and smoke
opacity. The combustion characteristics studied are cylinder
pressure, mass fraction burned, net heat release rate,
cumulative heat release rate and rate of pressure rise. These
results are compared to those of pure diesel. These results
are again compared to the corresponding results of the
diesel. From the graph it has been observed that, there is a
reduction in performance, combustion characteristics and
emission characteristics compare to the diesel. This is
mainly due to lower calorific value, higher viscosity, lower
mean gas temperature and delayed combustion process. The
present experimental results show that Jatropha biodiesel
can be used as an alternative fuel in diesel engine.
Key words: Biodiesel, Jatropha biodiesel, Diesel,
Alternative fuel, Transesterification, Performance,
Emission, Combustion
I. INTRODUCTION
For the social development, economic growth and welfare of
human being of any country, the energy is critical input
factor. Fossil fuels are the major source for the energy
demand since from their exploration. India with high rate of
economic growth and increase in population has an energy
demand of 3.5% of world commercial energy demand and
ranks sixth. The highest proved oil reservoirs including non
conventional oil deposits are in Venezuela (20% of global
reserves), Saudi Arabia (18% of global reserves), Canada
(13% of global reserves) and Iran (9% global reserves). This
inequality of petroleum reservoirs creates the dependency of
other countries on the above mentioned countries. Political
imbalances in these countries have the ability to shake the
economy of dependant countries. The environmental impact
of petroleum is often negative because its emission is toxic
to all most all kinds of living beings. The possibility of
climate change exists due to the effect of green house gases
emitted from the petroleum based products. An increased
emission product creates the health related problems on
living beings. To overcome this problem usage of biodiesel
is the best solution, since the properties of these esters are
comparable to that of diesel. But the production of biodiesel
trend is originating recently to fulfill the energy demand and
lots of data are required for the engine modification for
optimum operation. In the whole world biodiesel
production, Indian contribution is only 1.5% till today. The
planning commission of India has launched a bio-fuel
project in 200 districts from 18 states in India. It has
recommended two plant species, viz. Jatropha (Jatropha
curcas) and Karnaja (Pongamia pinnata) for biodiesel
production. Indian government has also started lot of
programs like “National Mission on Biodiesel”, “National
Mission on Jatropha” etc to grow Jatropha and Pongamia in
unused areas through aid from the government sectors and
there by planned to enhance the production of biodiesel and
its usage.
The substitution of diesel oil by renewable fuels
produced by the country generates higher foreign exchange
savings, even for the major oil exporting countries.
Therefore developing countries can use this kind of projects
not only to solve their ecological problems, but also to
increase their economy. In view of the several advantages,
biofuels have potential to replace petroleum based fuels in
the long run. In the recent years, systematic efforts have
been made by several researchers to use the various
vegetable oils as fuel in the compression ignition engines.
The viscosity of vegetable oil is about ten times higher than
that of diesel. The commonly employed method to reduce
the viscosity of vegetable oils is transesterification.
It is from the study by Dipak Patil et.al;[11] has
conducted experiment on performance characteristics and
analysis of Jatropha oil on multi-cylinder turbocharger
compression ignition engine. According to the investigation
he found that, it was observed that JBD20 shows less
indicated 39.8% and brake thermal efficiency of 26.9% and
0.429 kg/kW-hr specific fuel consumption against diesel
which are comparable. JBD20 is more suitable blend of
Jatropha oil.
In another study it is reported that Agarwal D
et.al;[13] conducted experiment on performance evaluation
of multi-cylinder diesel engine using biodiesel from
Pongamia oil and concluded that the performance evaluation
of engine has found that BSFC for B30 in case of Pongamia
biodiesel is 0.489 kg/kW-hr at peak load which is 5% higher
than 0.412 kg/kW-hr of diesel. Maximum brake thermal
efficiency of 26.7%, which is 6.6% lower compare to that of
Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl
Ester at Very Low Load
(IJSRD/Vol. 2/Issue 07/2014/066)
All rights reserved by www.ijsrd.com 291
diesel value 28.6% Hence B30 is the better blend that gives
the comparable result with diesel.
Gvidonas Labeckas et.al;[15] conducted
experiment on influence of fuel additives on performance of
direct-injection diesel engine and exhaust emissions when
operating on Shale oil and concluded that the brake specific
fuel consumption at low loads and speeds of 1400–2000 rpm
reduces by 18.3 to 11.0% due to the application of the
Marisol FT. The additive SO-2E proved to produce nearly
the same effect. The total NOx emission from the fully
loaded diesel engine fuelled with the treated Shale oil
reduces by 29.1% (SO-2E) and 23.0% (Marisol FT). It is
important that the lower NOx is obtained due to reducing
both harmful pollutants, NO and NO2. The CO emission at
rated power increases by 16.3% (SO-2E) and 48.0%
(Marisol FT), whereas the smoke opacity of the exhausts
increases by 35% and 70% respectively.
T he present work aims to investigate the variations
of performance, emission and combustion characteristics of
multi (four) cylinder diesel engine at different loads and
speeds. The present investigations are planned after a
thorough review of literature in this field. The combinations
of Jatropha biodiesel, along with diesel are taken for the
experimental analysis.
In this article, the fuel properties, engine
performance and emissions and combustion characteristics
of the neat biodiesel and diesel will be investigated
experimentally at variable load and speed. The engine will
be operated once with fixed load and variable speed. At the
second time engine will be operated with fixed speed and
variable load. The engine gives 39 kW at 5000 rpm. In the
beginning 75% of load will be fixed i.e. 29.25 kW and later
speed variation of 1000, 1500, 2000, 2500 and 3000 rpm
will be done. In the second step experiment will be
conducted for varying load of 20%, 40%, 60% and 80% at a
fixed speed of 2500 rpm. For the above mentioned
experimental setup performance and emission characteristics
will be recorded.
II. EXPERIMENTATION
During the Jatropha oil is converted into biodiesel process it
is necessary to find FFA, which gives the information about
process conversion. Since the Jatropha oil FFA was around
12 primarily esterification process and later
transesterification process should be performed.
A. Esterification process
Esterification is the reaction of an acid with an alcohol in the
presence of a catalyst to form an ester. The equation 3.1
shows esterification process.
Eqn 2.1 Esterification process
Generally, acid catalyst like sulphuric acid is
employed. Esterification is a reversible reaction. Thus water
produced must be removed to drive the reaction to the right
to obtain a higher ester yield.
B. Process details
 Filtering: Oil is filtered to remove solid particles.
The oil is required to be warm up a bit first to get it
to run freely, 35 o
C should be enough. Cartridge
filter is used for the same.
 Removing the water: The oil is heated to remove
water content, otherwise this can slow down the
reaction and cause saponification.
 Heating and mixing: Oil is preheated to 50C to
60C (< 65C). Sodium methoxide solution is
added to oil and heat the solution until
reaction completes. This separates the methyl
esters form the glycerine.
 Settling and separation: The mixture is allowed to
settle and cool for at least 8 hours, preferably
longer in a separating funnel. It is observed that
there are two distinct layers formed. The semi-
liquid glycerine has a dark brown colour at
bottom and biodiesel is honey coloured at top.
Separate the gycerine from biodiesel.
 Washing and drying: Water washing is done to
remove any moisture and emulsion. After heating,
the mixture is once again transferred to the
separating funnel where in again the water with
any emulsion formed settled at the bottom. The
upper layer is pure methyl ester i.e. biodiesel, ready
for the use in diesel engine.
C. Transesterification process
Transesterification reaction is the reaction of a fat or oil
with an alcohol to form esters and glycerol. This reaction is
also called alcoholysis.. A catalyst is usually used to
improve the reaction rate and yield. Because the reaction
is reversible, excess alcohol is used to shift the equilibrium
to the products side. It can quickly react with
triglycerides and sodium hydroxide (NaOH) which is used
as the catalyst is easily dissolved in it. To complete a
transesterification stoichiometrically, a 3:1 molar ratio of
alcohol to triglycerides is needed. In practice, the ratio
needs to be higher to drive the equilibrium to a maximum
ester yield.
The reaction can be catalyzed by alkalis, acids,
or enzymes. The alkalis include sodium hydroxide
(NaOH), Potassium hydroxide (KOH). Alkali - catalyzed
transesterification is always with R1, R2 and R3 are long
chain hydrocarbons which may be the same or the different
for an alkali-catalyzed transesterification, the glycerides.
The triglycerides can be purified by saponification (known
as alkali treating) and then transesterified using an alkali
catalyst. The transesterification reaction is shown in equation
2.2
Equation 2.2: Chemical reaction of biodiesel
D. Parameters affecting on transesterification reaction
system
 The transesterification is essentially a
heterogeneous liquid-liquid system whether the
catalyst is used or not. As a result, the reactor used
must have intense level of turbulence to promote
mass transfer. This can be achieved with the help
of a mechanically agitated contactor or a static
Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl
Ester at Very Low Load
(IJSRD/Vol. 2/Issue 07/2014/066)
All rights reserved by www.ijsrd.com 292
mixer. The process parameters affecting biodiesel
production are discussed below.
 Catalyst: Transesterification is catalyzed by acidic
or basic catalyst. For instance, H2SO4, HCl are the
acidic catalysts while NaOH or sodium methoxide
(NaOCH3) are basic catalysts.
 The enzymes such as lipase have been also
reported as catalyst for transesterification/
esterification. The most popular catalyst is sodium
methoxide. However, NaOH was also found to be
suitable.
 Feedstock: The quality of feedstock plays
important role. The free fatty acids (FFA) present
in non-edible oil would destroy the basic catalysts
and soap formation would take place. Thus, non-
edible oil needs prior processing to remove FFA or
one has to use acidic catalysts. The oil used must
have as low moisture content as possible (moisture
< 0.1%) so as to avoid hydrolysis of catalysts and
triglycerides also.
 Temperature: The transesterification reaction
precedes best under atmospheric pressure at reflux
temperature of about 64C in the case of FAME
and could be higher in the case of FAEE.
 The product recovery: The reactor contents are
thoroughly washed at the end to remove catalyst
(caustic), methanol and glycerol. The residual
methanol and water could be distilled out from
Biodiesel to meet the desired specifications.
E. Properties of fuels used
1) Density
Fig 2.1 shows the hydrometer setup. Density is defined as
the ratio of the mass of fluid to its volume. It is denoted by
the symbol (rho). The SI unit is given by kg/m3
. Density
of diesel is 828 kJ/kg and density of Jatropha biodiesel is
864 kJ/kg.
Fig. 2.1: Hydrometer
2) Calorific value
The total quantity of heat liberated by complete burning of
unit mass of fuel. The calorific value of a substance is the
amount of energy released when the substance is burned
completely to a final state and has released all of its energy.
It is determined by bomb calorimeter as shown in fig 2.2
and its SI unit in kJ/kg. The calorific value of diesel is
found that 42,600 kJ/kg and Jatropha biodiesel is 40,800
kJ/kg.
Fig. 2.2: Bomb calorimeter
3) Kinematic viscosity
The resistance offered to flow of a fluid under gravity. The
kinematic viscosity is a basic design specification for the
fuel injectors used in diesel engines. Kinematic viscosity
determined by the instrument called Redwood viscometer as
shown in fig 2.3 The value of kinematic viscosity is found
that 4.6 cst for diesel and 5.81 for Jatropha biodiesel.
Fig. 2.3: Redwood viscometer
4) Flash and fire point
Flash point of the fuel is defined as the temperature at which
fuel gives off vapour to just ignite in air. Fire point of the
fuel is defined as the temperature at which fuel will ignite
continuously when exposed to a flame or spark. The flash
point of biodiesel is higher than the petroleum based fuel.
Flash point of biodiesel blends is dependent on the flash
point of the base diesel fuel used and increase with
percentage of biodiesel in the blend. Thus in storage,
biodiesel and its blends are safer than conventional diesel.
Determined by the instrument called Ables flash and fire
point apparatus as shown in fig 2.4 The value of flash and
fire point of diesel found that 51 o
C and 57 o
C respectively
and Jatropha biodiesel is 160 o
C and 175 o
C respectively.
Fig. 2.4: Ables flash and fire point apparatus
Table 3.1 shows the values of different properties
such as density, kinematic viscosity, flash point, fire point
and calorific value of diesel and neat Jatropha biodiesel.
Fuel samples
Properties
Diesel
Jatropha
Biodiesel
Apparatus
used
Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl
Ester at Very Low Load
(IJSRD/Vol. 2/Issue 07/2014/066)
All rights reserved by www.ijsrd.com 293
Fuel density in
kg/m3 828 864 Hydrometer
Kinematic viscosity
at 40o
C in cst
4.6 5.81
Redwood
viscometer
Flash point in o
C 51 160
Ables
apparatus
Fire point in o
C 57 175
Ables
apparatus
Calorific value in
kJ/kg
42600 40800
Bomb
calorimeter
III. IEXPERIMENTAL SETUP
A. Dynamometer
The eddy current dynamometer shown in fig 3.1 is
connected to the engine which is used to control the load on
the engine. It consists of a stator on which number of
electromagnets is fitted and a rotor disc is made of copper or
steel and coupled to the output shaft of the engine. When the
rotor rotates eddy currents are produced in the stator due to
magnetic flux set up by the passage of field current in the
electromagnets. These eddy currents oppose the rotor
motion, thus loading the engine. These eddy currents are
dissipated in producing heat so that this type of
dynamometer also requires some cooling arrangement. The
torque is measured with the help of moment arm. The load
is controlled by regulating the current in the electromagnets.
Fig. 3.1: Eddy current dynamometer
1 Model AG-80
2 Type Eddy Current Dynamometer
3 Make Saj Test Plant Private Ltd
4 Cooling System Water cooled
5 Load Cell Maywood load cell
6 Dynamometer arm length 210 mm
Table 3.2: Technical specification of dynamometer
The following are the main advantages of eddy current
dynamometers:
 High horse power per unit weight of dynamometer.
 They offer the highest ratio of constant horse
power speed range (up to 5:1)
 Level of field excitation is below one percent of
total horse power being handled by dynamometer,
thus, easy to control the programme.
 Development of eddy current is smooth, hence the
torque is also smooth and continuous at all
conditions.
 Relatively higher torque under low speed
conditions.
 No natural limit to size, either small or large.
B. Engine
The engine chosen to carry out the experimentation is multi
(four) cylinder, four stroke, vertical, water cooled,
computerised TATA make Indica V2 diesel engine. Fig 3.2
photograph taken from the IC engine laboratory, PDA
College of Engineering shows engine connected with
controlling unit. Table 3.3 shows the specification TATA
Indica V2 engine.
Fig. 3.2: Engine connected with dash board
Sl.No Component Specifications
1 Engine
Tata Indica V2, 4 Cylinder, 4
Stroke, water cooled, Power 39kW
at 5000 rpm, Torque 80 NM at
2500 rpm, stroke 79.5mm, bore
75mm, 1405 cc, CR 22
2 Dynamometer eddy current, water cooled
3 Temperature eddy current, water cooled
4 Piezo sensor Range 5000 PSI
5
Air box M S fabricated with orifice meter
and manometer
6
Load
indicator
Digital, Range 0-50 Kg, Supply
230VAC
7
Engine
Indicator
Input Piezo sensor, crank angle
sensor, Input Piezo sensor,
Communication RS 232, Crank
angle sensor
Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl
Ester at Very Low Load
(IJSRD/Vol. 2/Issue 07/2014/066)
All rights reserved by www.ijsrd.com 294
8
Software IC Enginesoft, Measurement and
Automation
9
Temperature
Sensor
Type RTD, PT100 and
Thermocouple Type K
10
Fuel flow
transmitter
DP transmitter, Range 0-500 mm
11
Air flow
transmitter
Pressure transmitter
12
Load sensor Load cell, type strain gauge, Range
0-50 Kg
Table 3.3: Technical specification of TATA Indica V2
engine
C. 3.3 Exhaust emission testing machine
Fig. 3.3: Exhaust gas analyser
The emission test is done with AVL DITEST MDS
480 exhaust gas analyser modules. The product has
additional features to save a vehicle and customer database,
radio connected measuring chamber up to the option of
designing the protocols individually. Due to the robust and
intuitive application of the device, the tester can be used to
get sophisticate and accurate emission measurements. This
provides information motivation and modification. The
computer is interfaced with engine. The engine soft is the
software used to control the entire engine readings.
D. Experimental procedure
 For getting the base line data of engine first the
experimentation is performed with diesel and then
with biodiesel.
 Fill the diesel in fuel tank
 Start the water supply. Set cooling water for engine
at 650 LPH and calorimeter flow at 150 LPH.
 Also ensure adequate water flow rate for
dynamometer cooling and piezo sensor cooling.
 Check for all electrical connections. Start electric
supply to the computer through the UPS.
 Open the lab view based engine performance
analysis software package “engine soft” for on
screen performance evaluation.
 Supply the diesel to engine by opening the valve
provided at the burette.
 Set the value of calorific value and specific gravity
of the fuel through the configure option in the
software.
 Select run option of the software. Start the engine
and let it run for few minutes under no load
condition.
 Choose log option of the software. Turn on fuel
supply knob. After one minute the display changes
to input mode then enter the value of water flows in
cooling jacket and calorimeter and then the file
name (applicable only for the first reading) for the
software. The first reading for the engine gets
logged for the no load condition. Turn the fuel
knob back to regular position.
 Repeat the experiment for different load and speed.
 All the performance readings will be displayed on
the monitor.
 Using AVL smoke meter and exhaust gas analyser
CO, CO2, NOx, UBHC, smoke opacity will be
recorded.
 Now clear the diesel present in the engine and use
neat biodiesel as a fuel, repeat the same procedure.
 At the end of the experiment bring the engine to no
load condition and turn off the engine and
computer so as to stop the experiment.
 After few minutes turn off the water supply.
IV. RESULTS
A. Introduction
The experiment is conducted on TATA Indica V2 multi
cylinder, direct ignition diesel engine to obtain performance,
emission and combustion characteristics of multi-cylinder
diesel engine using Jatropha biodiesel (J100) and diesel
(D100) at low load condition i.e. up to 10% of maximum
load.
B. Performance characteristics of multi cylinder diesel
engine.
Fig 4.2.1: Variation of torque with brake power
Variation of torque with brake power is shown in
fig 4.2.1 at low load condion. Torque obtained for the
biodiesel is less as compare to the diesel. The maximum
torque recorded for biodiesel is 23.6 N-m and diesel is 27.9
N-m at 3.9 kW brake power. Torque generation for biodiesel
is low mainly due to higher viscosity.
Variation of brake thermal efficiency with brake
power s shown in fig 4.2.2. Brake thermal efficiency
increases with increase in brake power for both biodiesel
and diesel. Maximum brake thermal efficiency of 46% for
biodiesel and 83.31% for diesel is obtained. Biodiesel
Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl
Ester at Very Low Load
(IJSRD/Vol. 2/Issue 07/2014/066)
All rights reserved by www.ijsrd.com 295
yields lower brake thermal efficiency compare to diesel
because of higher viscosity and lower mean gas temperature.
Fig 4.2.2: Variation of brake thermal efficiency with brake
power
Fig. 4.2.3: Variation of specific fuel consumption with brake
power
Variation of specific fuel consumption with brake
power is shown in fig 4.2.3. At the beginning specific fuel
consumption is more and becomes constant with increase in
brake power. In the idling condition specific fuel
consumption of biodiesel is 32.76 kg/kW-hr at 0.11 kW and
of diesel is 17.58 kg/kW-hr at 0.11 kW. Biodiesel
consumption is more because of higher viscosity which
produces improper air fuel mixture and hence poor
combustion. Higher viscosity of biodiesel lowers the
maximum temperature. So consumption of biodiesel is more
for same power output.
C. Emission characteristics of multi cylinder diesel engine.
Fig 4.3.1 Variation of carbon monoxide with brake power
Variation of carbon monoxide with brake power is shown in
fig 4.3.1. As brake power increases, carbon monoxide
emission decreases at low load condition. At maximum
power of 3.9 kW carbon monoxide recorded for biodiesel is
0.01 % volume and for diesel it is 0.015 % volume. Initially
carbon monoxide emission is high since engine is at idling
condition due to poor combustion. Biodiesel gives less
carbon monoxide compared to diesel with increase in brake
power. Since biodiesel contains intrinsic oxygen, it gives
additional oxygen for the combustion leads to better
combustion of biodiesel compared to diesel.
Variation of carbon dioxide with brake power is
shown in fig 4.3.2. Carbon dioxide increases with brake
power for both biodiesel and diesel. At 3.9 kW brake power,
carbon dioxide value recorded for diesel is 6.82% volume
and for biodiesel is 6.53% volume. Carbon dioxide emission
for biodiesel is less compared to diesel with increase in
brake
Fig. 4.3.2: Variation of carbon dioxide with brake power
power at lower load condition. Even though biodiesel gives
additional oxygen for complete combustion, because of
lower calorific value of biodiesel, that is carbon molecule
percentage in biodiesel is less as compared to diesel per unit
volume leads to lower CO2 emission.
Fig. 4.3.3: Variation of variation of unburnt hydrocarbon
with brake power
Variation of unburnt hydrocarbon with brake
power is shown in fig4.3.3. At the idling condition unburnt
hydrocarbon percentage is more in exhaust due to poor
combustion results. As the brake power increases percentage
of unburnt hydrocarbon is decreases. At 3.9 kW brake
power recorded for diesel is 8 ppm and the biodiesel is 3
ppm of unburnt hydrocarbon. Biodiesel recorded lower
unburnt hydrocarbon compared to diesel, because of
intrinsic oxygen present in the biodiesel gives additional
oxygen to the combustion leads to better combustion. Hence
biodiesel produces lower unburnt hydrocarbon percentage in
the emission.
Variation of mean gas temperature with crank
angle is shown in fig 4.2.4 at low load condition i.e. at 10%.
Maximum temperature noted for diesel is 1847.6 o
C at 381
degree CA and for neat biodiesel is 1463 o
C at 373 degree
CA. Jatropha biodiesel having lower calorific value and
lower Cetane number compare to D100. Along with that
distinct rate of reaction of J100 leads to lower maximum
mean gas temperature
Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl
Ester at Very Low Load
(IJSRD/Vol. 2/Issue 07/2014/066)
All rights reserved by www.ijsrd.com 296
Fig. 4.2.4: Variation of mean gas temperature with crank
angle
Fig. 4.2.5: Variation of exhaust gas temperature with brake
power
Variation of exhaust gas temperature with brake
power is as shown in fig 4.2.5 at low load condition.
Exhaust gas temperature increases with brake power. For
3.9 kW brake power values recorded for diesel is 182 o
C and
for biodiesel is 148 o
C. The exhaust gas temperature of
biodiesel is less compare to diesel because of lower mean
gas temperature. Viscosity is also influences the exhaust gas
temperature by affecting the rate of reaction.
D. Combustion characteristics of multi cylinder diesel
engine.
Fig. 4.4.1: Variation of cylinder pressure with crank angle
Variation of cylinder pressure with crank angle is
as shown in the fig 4.4.1. From the figure it is evident that
maximum pressure rise is occurs for the Jatropha biodiesel
and it is recorded as 90.3 bar. CI cylinder pressure is
depends on fuel burning rate during the premixed burning
phase, which in turn leads maximum cylinder gas
pressure of 90.3 bar occurs at 371 degree CA for biodiesel
and 82.3 bar at 376 degree for diesel. Maximum cylinder
gas pressure is more for biodiesel, due to higher brake
specific fuel consumption and intrinsic oxygen content in
biodiesel.
Fig. 4.4.2: Variation of mass fraction burned with crank
angle
Variation of mass fraction burnt with crank angle is
shown in fig 4.4.2. Biodiesel starts burning at 30 degree
before top dead center and continues up to 14 degree after
top dead center. Diesel starts burning at 30 degree before top
dead center and continues up to 30 degree after top dead
center. From the graph it is observed that diesel combustion
prolongs for longer time, but biodiesel combustion
completes near the top dead center only. Burning of the
mass fraction of biodiesel is not continuous due to improper
atomization, distinct rate of reaction leads to non uniform
combustion. Major combustion of the biodiesel completes at
14 degree CA and diesel completes at 30 degree CA. Lower
maximum cylinder gas temperature leads to poor chemical
dissociation of biodiesel gives abnormal combustion which
in turn reduces poor mass fraction burning.
Fig. 4.4.3: Variation of cumulative heat release rate with
crank angle
Variation of cumulative heat release rate with crank
angle is shown in the fig 4.4.3. Maximum cumulative heat
release rate for biodiesel is recorded as 0.39 kJ at 397 degree
CA and diesel has maximum cumulative heat release rate of
0.74 kJ at 400 degree CA. From the graph it is observed that
Jatropha biodiesel has lower cumulative heat release rate
compared to biodiesel. For biodiesel after 381 degree crank
angle heat release rate is very low compare to diesel. This is
due to the cumulative effect of slight delay in start of
dynamic fuel injection and a longer ignition delay compared
to neat biodiesel. Low calorific value, reduced mass fraction
burnt is also reason for lower cumulative heat release rate.
Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl
Ester at Very Low Load
(IJSRD/Vol. 2/Issue 07/2014/066)
All rights reserved by www.ijsrd.com 297
Fig. 4.4.4: Variation of net heat release rate with crank angle
The variation of net heat release rate with crank
angle is shown in fig 4.4.4. The net heat release rate is more
for biodiesel at 366 degree crank angle only as compared to
the diesel fuel. In the later stage of combustion of biodiesel
there is a distinct net heat release rate can be observed. This
is due to lower calorific value, low mean gas temperature
and high viscosity leads to improper mass fraction burnt and
rate of reaction.
Fig. 4.4.5: Variation of rate of pressure rise with crank angle
Variation of rate of pressure rise with crank angle
shown in fig 4.4.5. The combustion starts in the pre ignition
region where the rate of pressure raise increases slightly and
then again decreases to a small extent. Near top dead center
the rate of pressure rise is high for both biodiesel and diesel.
The maximum rate of pressure rise recorded for biodiesel is
6.9 at 365 degree CA and for diesel are 5.84 at 366 degree
crank angle. The pressure rise is distinct for biodiesel, this
may be due to improper air fuel mixture, non uniform mass
fraction burnt.
V. CONCLUSION
The purpose of this chapter is to summarize the preparation,
characterization of biodiesel and the results of experiment
has been carried out. The following section contains specific
conclusions that have been drawn from the project work.
The conclusions of the project are as follows.
 Neat Jatropha oil is converted into biodiesel using
transesterification process.
 Characterization of Jatropha biodiesel is carried
out, the specific gravity and calorific value of
biodiesel is less than that of diesel.
 Viscosity of the neat Jatropha oil is at higher
values. However viscosity of biodiesel is well
comparable with diesel.
 Engine is producing the desired brake power at
different speed compared with that of diesel.
 Brake thermal efficiency of biodiesel is lower than
diesel.
 In the load range of 0 to 2.2 kW specific fuel
consumption of biodiesel is higher, as load
increases biodiesel comparable with that of diesel.
 Mean gas temperature of combustion chamber for a
complete cycle for burning of biodiesel is lower
than that of diesel.
 Smoke, unburnt hydrocarbon, carbon monoxide,
carbon dioxide emissions are a little lower than that
of diesel due to low temperature of mean gas
temperature.
 The mass burnt fraction for a Jatropha completes
after 10 degree of top dead center. However that of
diesel is prolonged 35 degree CA, which attributes
to higher emission.
 Cumulative heat release rate and mean gas
temperature has same trend of biodiesel and diesel.
A. General comments
Lot of variations has been found in the experimental results
of Jatropha biodiesel compared with diesel. Initially torque
which is obtained is comparatively low compared to diesel,
due to high viscosity and low calorific value of biodiesel.
Further this leads to variations in break thermal efficiency
where break thermal efficiency obtained for various break
power is very small compared to diesel and later this adds
for higher fuel consumption. This above result leads to
variation of emission characteristics such as CO, CO2 and
unburnt hydrocarbons.
CO and unburnt hydrocarbons emission is initially
high due to idling condition and later it keeps on increasing
with increase in break power. Carbon monoxide, unburnt
hydrocarbons are always less compared with diesel due to
intrinsic oxygen present in the biodiesel. Whereas CO2
emission is initially low and further keeps on increases for
certain range on break power. Finally the variations in
performances and emission results lead to variation in
combustion characteristics of the engine at very low load.
Due to high specific fuel consumption, low break thermal
efficiency, high emission of CO2, we see following changes
in the combustion characteristics, that is we see low cylinder
pressure, low mass burned fraction that takes places after
TDC, low cumulative heat release rate , low rate of pressure
rise, low mean gas temperature, and low neat heat release
rate.
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Experimental investigation of Jatropha biodiesel combustion in diesel engine

  • 1. IJSRD - International Journal for Scientific Research & Development| Vol. 2, Issue 07, 2014 | ISSN (online): 2321-0613 All rights reserved by www.ijsrd.com 290 Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl Ester at Very Low Load Hareesh Naik1 S.R.Hotti2 Omprakash.D.Hebbal3 1 PG Student 2,3 Professor 1 Department of Thermal Power Engineering 2 Department of Automobile Engineering 3 Department of Mechanical Engineering 1,2,3 PDA College of Engineering Gulbarga, Karnataka, India Abstract— Continuous rise in the conventional fuel prices and shortage of its supply have increased the interest in the field of the alternative sources for petroleum fuels. Biodiesel is one such alternative source which provides advantage of pollution control. In the present work, experimentation is carried out to study the performance, emission and combustion characteristics of Jatropha biodiesel and diesel. In this experiment a multi cylinder, four stroke, naturally aspired, direct injection, water cooled, eddy current dynamometer, TATA Indica V2 diesel engine is used at very low load condition. Crude oil is converted into biodiesel and characterization have been done. The experiment is conducted at low load condition. The engine performance parameters studied were brake power, brake specific fuel consumption, brake thermal efficiency. The emission characteristics studied are CO, HC, UBHC, mean gas temperature, exhaust gas temperature and smoke opacity. The combustion characteristics studied are cylinder pressure, mass fraction burned, net heat release rate, cumulative heat release rate and rate of pressure rise. These results are compared to those of pure diesel. These results are again compared to the corresponding results of the diesel. From the graph it has been observed that, there is a reduction in performance, combustion characteristics and emission characteristics compare to the diesel. This is mainly due to lower calorific value, higher viscosity, lower mean gas temperature and delayed combustion process. The present experimental results show that Jatropha biodiesel can be used as an alternative fuel in diesel engine. Key words: Biodiesel, Jatropha biodiesel, Diesel, Alternative fuel, Transesterification, Performance, Emission, Combustion I. INTRODUCTION For the social development, economic growth and welfare of human being of any country, the energy is critical input factor. Fossil fuels are the major source for the energy demand since from their exploration. India with high rate of economic growth and increase in population has an energy demand of 3.5% of world commercial energy demand and ranks sixth. The highest proved oil reservoirs including non conventional oil deposits are in Venezuela (20% of global reserves), Saudi Arabia (18% of global reserves), Canada (13% of global reserves) and Iran (9% global reserves). This inequality of petroleum reservoirs creates the dependency of other countries on the above mentioned countries. Political imbalances in these countries have the ability to shake the economy of dependant countries. The environmental impact of petroleum is often negative because its emission is toxic to all most all kinds of living beings. The possibility of climate change exists due to the effect of green house gases emitted from the petroleum based products. An increased emission product creates the health related problems on living beings. To overcome this problem usage of biodiesel is the best solution, since the properties of these esters are comparable to that of diesel. But the production of biodiesel trend is originating recently to fulfill the energy demand and lots of data are required for the engine modification for optimum operation. In the whole world biodiesel production, Indian contribution is only 1.5% till today. The planning commission of India has launched a bio-fuel project in 200 districts from 18 states in India. It has recommended two plant species, viz. Jatropha (Jatropha curcas) and Karnaja (Pongamia pinnata) for biodiesel production. Indian government has also started lot of programs like “National Mission on Biodiesel”, “National Mission on Jatropha” etc to grow Jatropha and Pongamia in unused areas through aid from the government sectors and there by planned to enhance the production of biodiesel and its usage. The substitution of diesel oil by renewable fuels produced by the country generates higher foreign exchange savings, even for the major oil exporting countries. Therefore developing countries can use this kind of projects not only to solve their ecological problems, but also to increase their economy. In view of the several advantages, biofuels have potential to replace petroleum based fuels in the long run. In the recent years, systematic efforts have been made by several researchers to use the various vegetable oils as fuel in the compression ignition engines. The viscosity of vegetable oil is about ten times higher than that of diesel. The commonly employed method to reduce the viscosity of vegetable oils is transesterification. It is from the study by Dipak Patil et.al;[11] has conducted experiment on performance characteristics and analysis of Jatropha oil on multi-cylinder turbocharger compression ignition engine. According to the investigation he found that, it was observed that JBD20 shows less indicated 39.8% and brake thermal efficiency of 26.9% and 0.429 kg/kW-hr specific fuel consumption against diesel which are comparable. JBD20 is more suitable blend of Jatropha oil. In another study it is reported that Agarwal D et.al;[13] conducted experiment on performance evaluation of multi-cylinder diesel engine using biodiesel from Pongamia oil and concluded that the performance evaluation of engine has found that BSFC for B30 in case of Pongamia biodiesel is 0.489 kg/kW-hr at peak load which is 5% higher than 0.412 kg/kW-hr of diesel. Maximum brake thermal efficiency of 26.7%, which is 6.6% lower compare to that of
  • 2. Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl Ester at Very Low Load (IJSRD/Vol. 2/Issue 07/2014/066) All rights reserved by www.ijsrd.com 291 diesel value 28.6% Hence B30 is the better blend that gives the comparable result with diesel. Gvidonas Labeckas et.al;[15] conducted experiment on influence of fuel additives on performance of direct-injection diesel engine and exhaust emissions when operating on Shale oil and concluded that the brake specific fuel consumption at low loads and speeds of 1400–2000 rpm reduces by 18.3 to 11.0% due to the application of the Marisol FT. The additive SO-2E proved to produce nearly the same effect. The total NOx emission from the fully loaded diesel engine fuelled with the treated Shale oil reduces by 29.1% (SO-2E) and 23.0% (Marisol FT). It is important that the lower NOx is obtained due to reducing both harmful pollutants, NO and NO2. The CO emission at rated power increases by 16.3% (SO-2E) and 48.0% (Marisol FT), whereas the smoke opacity of the exhausts increases by 35% and 70% respectively. T he present work aims to investigate the variations of performance, emission and combustion characteristics of multi (four) cylinder diesel engine at different loads and speeds. The present investigations are planned after a thorough review of literature in this field. The combinations of Jatropha biodiesel, along with diesel are taken for the experimental analysis. In this article, the fuel properties, engine performance and emissions and combustion characteristics of the neat biodiesel and diesel will be investigated experimentally at variable load and speed. The engine will be operated once with fixed load and variable speed. At the second time engine will be operated with fixed speed and variable load. The engine gives 39 kW at 5000 rpm. In the beginning 75% of load will be fixed i.e. 29.25 kW and later speed variation of 1000, 1500, 2000, 2500 and 3000 rpm will be done. In the second step experiment will be conducted for varying load of 20%, 40%, 60% and 80% at a fixed speed of 2500 rpm. For the above mentioned experimental setup performance and emission characteristics will be recorded. II. EXPERIMENTATION During the Jatropha oil is converted into biodiesel process it is necessary to find FFA, which gives the information about process conversion. Since the Jatropha oil FFA was around 12 primarily esterification process and later transesterification process should be performed. A. Esterification process Esterification is the reaction of an acid with an alcohol in the presence of a catalyst to form an ester. The equation 3.1 shows esterification process. Eqn 2.1 Esterification process Generally, acid catalyst like sulphuric acid is employed. Esterification is a reversible reaction. Thus water produced must be removed to drive the reaction to the right to obtain a higher ester yield. B. Process details  Filtering: Oil is filtered to remove solid particles. The oil is required to be warm up a bit first to get it to run freely, 35 o C should be enough. Cartridge filter is used for the same.  Removing the water: The oil is heated to remove water content, otherwise this can slow down the reaction and cause saponification.  Heating and mixing: Oil is preheated to 50C to 60C (< 65C). Sodium methoxide solution is added to oil and heat the solution until reaction completes. This separates the methyl esters form the glycerine.  Settling and separation: The mixture is allowed to settle and cool for at least 8 hours, preferably longer in a separating funnel. It is observed that there are two distinct layers formed. The semi- liquid glycerine has a dark brown colour at bottom and biodiesel is honey coloured at top. Separate the gycerine from biodiesel.  Washing and drying: Water washing is done to remove any moisture and emulsion. After heating, the mixture is once again transferred to the separating funnel where in again the water with any emulsion formed settled at the bottom. The upper layer is pure methyl ester i.e. biodiesel, ready for the use in diesel engine. C. Transesterification process Transesterification reaction is the reaction of a fat or oil with an alcohol to form esters and glycerol. This reaction is also called alcoholysis.. A catalyst is usually used to improve the reaction rate and yield. Because the reaction is reversible, excess alcohol is used to shift the equilibrium to the products side. It can quickly react with triglycerides and sodium hydroxide (NaOH) which is used as the catalyst is easily dissolved in it. To complete a transesterification stoichiometrically, a 3:1 molar ratio of alcohol to triglycerides is needed. In practice, the ratio needs to be higher to drive the equilibrium to a maximum ester yield. The reaction can be catalyzed by alkalis, acids, or enzymes. The alkalis include sodium hydroxide (NaOH), Potassium hydroxide (KOH). Alkali - catalyzed transesterification is always with R1, R2 and R3 are long chain hydrocarbons which may be the same or the different for an alkali-catalyzed transesterification, the glycerides. The triglycerides can be purified by saponification (known as alkali treating) and then transesterified using an alkali catalyst. The transesterification reaction is shown in equation 2.2 Equation 2.2: Chemical reaction of biodiesel D. Parameters affecting on transesterification reaction system  The transesterification is essentially a heterogeneous liquid-liquid system whether the catalyst is used or not. As a result, the reactor used must have intense level of turbulence to promote mass transfer. This can be achieved with the help of a mechanically agitated contactor or a static
  • 3. Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl Ester at Very Low Load (IJSRD/Vol. 2/Issue 07/2014/066) All rights reserved by www.ijsrd.com 292 mixer. The process parameters affecting biodiesel production are discussed below.  Catalyst: Transesterification is catalyzed by acidic or basic catalyst. For instance, H2SO4, HCl are the acidic catalysts while NaOH or sodium methoxide (NaOCH3) are basic catalysts.  The enzymes such as lipase have been also reported as catalyst for transesterification/ esterification. The most popular catalyst is sodium methoxide. However, NaOH was also found to be suitable.  Feedstock: The quality of feedstock plays important role. The free fatty acids (FFA) present in non-edible oil would destroy the basic catalysts and soap formation would take place. Thus, non- edible oil needs prior processing to remove FFA or one has to use acidic catalysts. The oil used must have as low moisture content as possible (moisture < 0.1%) so as to avoid hydrolysis of catalysts and triglycerides also.  Temperature: The transesterification reaction precedes best under atmospheric pressure at reflux temperature of about 64C in the case of FAME and could be higher in the case of FAEE.  The product recovery: The reactor contents are thoroughly washed at the end to remove catalyst (caustic), methanol and glycerol. The residual methanol and water could be distilled out from Biodiesel to meet the desired specifications. E. Properties of fuels used 1) Density Fig 2.1 shows the hydrometer setup. Density is defined as the ratio of the mass of fluid to its volume. It is denoted by the symbol (rho). The SI unit is given by kg/m3 . Density of diesel is 828 kJ/kg and density of Jatropha biodiesel is 864 kJ/kg. Fig. 2.1: Hydrometer 2) Calorific value The total quantity of heat liberated by complete burning of unit mass of fuel. The calorific value of a substance is the amount of energy released when the substance is burned completely to a final state and has released all of its energy. It is determined by bomb calorimeter as shown in fig 2.2 and its SI unit in kJ/kg. The calorific value of diesel is found that 42,600 kJ/kg and Jatropha biodiesel is 40,800 kJ/kg. Fig. 2.2: Bomb calorimeter 3) Kinematic viscosity The resistance offered to flow of a fluid under gravity. The kinematic viscosity is a basic design specification for the fuel injectors used in diesel engines. Kinematic viscosity determined by the instrument called Redwood viscometer as shown in fig 2.3 The value of kinematic viscosity is found that 4.6 cst for diesel and 5.81 for Jatropha biodiesel. Fig. 2.3: Redwood viscometer 4) Flash and fire point Flash point of the fuel is defined as the temperature at which fuel gives off vapour to just ignite in air. Fire point of the fuel is defined as the temperature at which fuel will ignite continuously when exposed to a flame or spark. The flash point of biodiesel is higher than the petroleum based fuel. Flash point of biodiesel blends is dependent on the flash point of the base diesel fuel used and increase with percentage of biodiesel in the blend. Thus in storage, biodiesel and its blends are safer than conventional diesel. Determined by the instrument called Ables flash and fire point apparatus as shown in fig 2.4 The value of flash and fire point of diesel found that 51 o C and 57 o C respectively and Jatropha biodiesel is 160 o C and 175 o C respectively. Fig. 2.4: Ables flash and fire point apparatus Table 3.1 shows the values of different properties such as density, kinematic viscosity, flash point, fire point and calorific value of diesel and neat Jatropha biodiesel. Fuel samples Properties Diesel Jatropha Biodiesel Apparatus used
  • 4. Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl Ester at Very Low Load (IJSRD/Vol. 2/Issue 07/2014/066) All rights reserved by www.ijsrd.com 293 Fuel density in kg/m3 828 864 Hydrometer Kinematic viscosity at 40o C in cst 4.6 5.81 Redwood viscometer Flash point in o C 51 160 Ables apparatus Fire point in o C 57 175 Ables apparatus Calorific value in kJ/kg 42600 40800 Bomb calorimeter III. IEXPERIMENTAL SETUP A. Dynamometer The eddy current dynamometer shown in fig 3.1 is connected to the engine which is used to control the load on the engine. It consists of a stator on which number of electromagnets is fitted and a rotor disc is made of copper or steel and coupled to the output shaft of the engine. When the rotor rotates eddy currents are produced in the stator due to magnetic flux set up by the passage of field current in the electromagnets. These eddy currents oppose the rotor motion, thus loading the engine. These eddy currents are dissipated in producing heat so that this type of dynamometer also requires some cooling arrangement. The torque is measured with the help of moment arm. The load is controlled by regulating the current in the electromagnets. Fig. 3.1: Eddy current dynamometer 1 Model AG-80 2 Type Eddy Current Dynamometer 3 Make Saj Test Plant Private Ltd 4 Cooling System Water cooled 5 Load Cell Maywood load cell 6 Dynamometer arm length 210 mm Table 3.2: Technical specification of dynamometer The following are the main advantages of eddy current dynamometers:  High horse power per unit weight of dynamometer.  They offer the highest ratio of constant horse power speed range (up to 5:1)  Level of field excitation is below one percent of total horse power being handled by dynamometer, thus, easy to control the programme.  Development of eddy current is smooth, hence the torque is also smooth and continuous at all conditions.  Relatively higher torque under low speed conditions.  No natural limit to size, either small or large. B. Engine The engine chosen to carry out the experimentation is multi (four) cylinder, four stroke, vertical, water cooled, computerised TATA make Indica V2 diesel engine. Fig 3.2 photograph taken from the IC engine laboratory, PDA College of Engineering shows engine connected with controlling unit. Table 3.3 shows the specification TATA Indica V2 engine. Fig. 3.2: Engine connected with dash board Sl.No Component Specifications 1 Engine Tata Indica V2, 4 Cylinder, 4 Stroke, water cooled, Power 39kW at 5000 rpm, Torque 80 NM at 2500 rpm, stroke 79.5mm, bore 75mm, 1405 cc, CR 22 2 Dynamometer eddy current, water cooled 3 Temperature eddy current, water cooled 4 Piezo sensor Range 5000 PSI 5 Air box M S fabricated with orifice meter and manometer 6 Load indicator Digital, Range 0-50 Kg, Supply 230VAC 7 Engine Indicator Input Piezo sensor, crank angle sensor, Input Piezo sensor, Communication RS 232, Crank angle sensor
  • 5. Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl Ester at Very Low Load (IJSRD/Vol. 2/Issue 07/2014/066) All rights reserved by www.ijsrd.com 294 8 Software IC Enginesoft, Measurement and Automation 9 Temperature Sensor Type RTD, PT100 and Thermocouple Type K 10 Fuel flow transmitter DP transmitter, Range 0-500 mm 11 Air flow transmitter Pressure transmitter 12 Load sensor Load cell, type strain gauge, Range 0-50 Kg Table 3.3: Technical specification of TATA Indica V2 engine C. 3.3 Exhaust emission testing machine Fig. 3.3: Exhaust gas analyser The emission test is done with AVL DITEST MDS 480 exhaust gas analyser modules. The product has additional features to save a vehicle and customer database, radio connected measuring chamber up to the option of designing the protocols individually. Due to the robust and intuitive application of the device, the tester can be used to get sophisticate and accurate emission measurements. This provides information motivation and modification. The computer is interfaced with engine. The engine soft is the software used to control the entire engine readings. D. Experimental procedure  For getting the base line data of engine first the experimentation is performed with diesel and then with biodiesel.  Fill the diesel in fuel tank  Start the water supply. Set cooling water for engine at 650 LPH and calorimeter flow at 150 LPH.  Also ensure adequate water flow rate for dynamometer cooling and piezo sensor cooling.  Check for all electrical connections. Start electric supply to the computer through the UPS.  Open the lab view based engine performance analysis software package “engine soft” for on screen performance evaluation.  Supply the diesel to engine by opening the valve provided at the burette.  Set the value of calorific value and specific gravity of the fuel through the configure option in the software.  Select run option of the software. Start the engine and let it run for few minutes under no load condition.  Choose log option of the software. Turn on fuel supply knob. After one minute the display changes to input mode then enter the value of water flows in cooling jacket and calorimeter and then the file name (applicable only for the first reading) for the software. The first reading for the engine gets logged for the no load condition. Turn the fuel knob back to regular position.  Repeat the experiment for different load and speed.  All the performance readings will be displayed on the monitor.  Using AVL smoke meter and exhaust gas analyser CO, CO2, NOx, UBHC, smoke opacity will be recorded.  Now clear the diesel present in the engine and use neat biodiesel as a fuel, repeat the same procedure.  At the end of the experiment bring the engine to no load condition and turn off the engine and computer so as to stop the experiment.  After few minutes turn off the water supply. IV. RESULTS A. Introduction The experiment is conducted on TATA Indica V2 multi cylinder, direct ignition diesel engine to obtain performance, emission and combustion characteristics of multi-cylinder diesel engine using Jatropha biodiesel (J100) and diesel (D100) at low load condition i.e. up to 10% of maximum load. B. Performance characteristics of multi cylinder diesel engine. Fig 4.2.1: Variation of torque with brake power Variation of torque with brake power is shown in fig 4.2.1 at low load condion. Torque obtained for the biodiesel is less as compare to the diesel. The maximum torque recorded for biodiesel is 23.6 N-m and diesel is 27.9 N-m at 3.9 kW brake power. Torque generation for biodiesel is low mainly due to higher viscosity. Variation of brake thermal efficiency with brake power s shown in fig 4.2.2. Brake thermal efficiency increases with increase in brake power for both biodiesel and diesel. Maximum brake thermal efficiency of 46% for biodiesel and 83.31% for diesel is obtained. Biodiesel
  • 6. Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl Ester at Very Low Load (IJSRD/Vol. 2/Issue 07/2014/066) All rights reserved by www.ijsrd.com 295 yields lower brake thermal efficiency compare to diesel because of higher viscosity and lower mean gas temperature. Fig 4.2.2: Variation of brake thermal efficiency with brake power Fig. 4.2.3: Variation of specific fuel consumption with brake power Variation of specific fuel consumption with brake power is shown in fig 4.2.3. At the beginning specific fuel consumption is more and becomes constant with increase in brake power. In the idling condition specific fuel consumption of biodiesel is 32.76 kg/kW-hr at 0.11 kW and of diesel is 17.58 kg/kW-hr at 0.11 kW. Biodiesel consumption is more because of higher viscosity which produces improper air fuel mixture and hence poor combustion. Higher viscosity of biodiesel lowers the maximum temperature. So consumption of biodiesel is more for same power output. C. Emission characteristics of multi cylinder diesel engine. Fig 4.3.1 Variation of carbon monoxide with brake power Variation of carbon monoxide with brake power is shown in fig 4.3.1. As brake power increases, carbon monoxide emission decreases at low load condition. At maximum power of 3.9 kW carbon monoxide recorded for biodiesel is 0.01 % volume and for diesel it is 0.015 % volume. Initially carbon monoxide emission is high since engine is at idling condition due to poor combustion. Biodiesel gives less carbon monoxide compared to diesel with increase in brake power. Since biodiesel contains intrinsic oxygen, it gives additional oxygen for the combustion leads to better combustion of biodiesel compared to diesel. Variation of carbon dioxide with brake power is shown in fig 4.3.2. Carbon dioxide increases with brake power for both biodiesel and diesel. At 3.9 kW brake power, carbon dioxide value recorded for diesel is 6.82% volume and for biodiesel is 6.53% volume. Carbon dioxide emission for biodiesel is less compared to diesel with increase in brake Fig. 4.3.2: Variation of carbon dioxide with brake power power at lower load condition. Even though biodiesel gives additional oxygen for complete combustion, because of lower calorific value of biodiesel, that is carbon molecule percentage in biodiesel is less as compared to diesel per unit volume leads to lower CO2 emission. Fig. 4.3.3: Variation of variation of unburnt hydrocarbon with brake power Variation of unburnt hydrocarbon with brake power is shown in fig4.3.3. At the idling condition unburnt hydrocarbon percentage is more in exhaust due to poor combustion results. As the brake power increases percentage of unburnt hydrocarbon is decreases. At 3.9 kW brake power recorded for diesel is 8 ppm and the biodiesel is 3 ppm of unburnt hydrocarbon. Biodiesel recorded lower unburnt hydrocarbon compared to diesel, because of intrinsic oxygen present in the biodiesel gives additional oxygen to the combustion leads to better combustion. Hence biodiesel produces lower unburnt hydrocarbon percentage in the emission. Variation of mean gas temperature with crank angle is shown in fig 4.2.4 at low load condition i.e. at 10%. Maximum temperature noted for diesel is 1847.6 o C at 381 degree CA and for neat biodiesel is 1463 o C at 373 degree CA. Jatropha biodiesel having lower calorific value and lower Cetane number compare to D100. Along with that distinct rate of reaction of J100 leads to lower maximum mean gas temperature
  • 7. Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl Ester at Very Low Load (IJSRD/Vol. 2/Issue 07/2014/066) All rights reserved by www.ijsrd.com 296 Fig. 4.2.4: Variation of mean gas temperature with crank angle Fig. 4.2.5: Variation of exhaust gas temperature with brake power Variation of exhaust gas temperature with brake power is as shown in fig 4.2.5 at low load condition. Exhaust gas temperature increases with brake power. For 3.9 kW brake power values recorded for diesel is 182 o C and for biodiesel is 148 o C. The exhaust gas temperature of biodiesel is less compare to diesel because of lower mean gas temperature. Viscosity is also influences the exhaust gas temperature by affecting the rate of reaction. D. Combustion characteristics of multi cylinder diesel engine. Fig. 4.4.1: Variation of cylinder pressure with crank angle Variation of cylinder pressure with crank angle is as shown in the fig 4.4.1. From the figure it is evident that maximum pressure rise is occurs for the Jatropha biodiesel and it is recorded as 90.3 bar. CI cylinder pressure is depends on fuel burning rate during the premixed burning phase, which in turn leads maximum cylinder gas pressure of 90.3 bar occurs at 371 degree CA for biodiesel and 82.3 bar at 376 degree for diesel. Maximum cylinder gas pressure is more for biodiesel, due to higher brake specific fuel consumption and intrinsic oxygen content in biodiesel. Fig. 4.4.2: Variation of mass fraction burned with crank angle Variation of mass fraction burnt with crank angle is shown in fig 4.4.2. Biodiesel starts burning at 30 degree before top dead center and continues up to 14 degree after top dead center. Diesel starts burning at 30 degree before top dead center and continues up to 30 degree after top dead center. From the graph it is observed that diesel combustion prolongs for longer time, but biodiesel combustion completes near the top dead center only. Burning of the mass fraction of biodiesel is not continuous due to improper atomization, distinct rate of reaction leads to non uniform combustion. Major combustion of the biodiesel completes at 14 degree CA and diesel completes at 30 degree CA. Lower maximum cylinder gas temperature leads to poor chemical dissociation of biodiesel gives abnormal combustion which in turn reduces poor mass fraction burning. Fig. 4.4.3: Variation of cumulative heat release rate with crank angle Variation of cumulative heat release rate with crank angle is shown in the fig 4.4.3. Maximum cumulative heat release rate for biodiesel is recorded as 0.39 kJ at 397 degree CA and diesel has maximum cumulative heat release rate of 0.74 kJ at 400 degree CA. From the graph it is observed that Jatropha biodiesel has lower cumulative heat release rate compared to biodiesel. For biodiesel after 381 degree crank angle heat release rate is very low compare to diesel. This is due to the cumulative effect of slight delay in start of dynamic fuel injection and a longer ignition delay compared to neat biodiesel. Low calorific value, reduced mass fraction burnt is also reason for lower cumulative heat release rate.
  • 8. Experimental Investigations on Performance, Emission and Combustion Characteristics of Multi Cylinder Diesel Engine Operating on Jatropha Methyl Ester at Very Low Load (IJSRD/Vol. 2/Issue 07/2014/066) All rights reserved by www.ijsrd.com 297 Fig. 4.4.4: Variation of net heat release rate with crank angle The variation of net heat release rate with crank angle is shown in fig 4.4.4. The net heat release rate is more for biodiesel at 366 degree crank angle only as compared to the diesel fuel. In the later stage of combustion of biodiesel there is a distinct net heat release rate can be observed. This is due to lower calorific value, low mean gas temperature and high viscosity leads to improper mass fraction burnt and rate of reaction. Fig. 4.4.5: Variation of rate of pressure rise with crank angle Variation of rate of pressure rise with crank angle shown in fig 4.4.5. The combustion starts in the pre ignition region where the rate of pressure raise increases slightly and then again decreases to a small extent. Near top dead center the rate of pressure rise is high for both biodiesel and diesel. The maximum rate of pressure rise recorded for biodiesel is 6.9 at 365 degree CA and for diesel are 5.84 at 366 degree crank angle. The pressure rise is distinct for biodiesel, this may be due to improper air fuel mixture, non uniform mass fraction burnt. V. CONCLUSION The purpose of this chapter is to summarize the preparation, characterization of biodiesel and the results of experiment has been carried out. The following section contains specific conclusions that have been drawn from the project work. The conclusions of the project are as follows.  Neat Jatropha oil is converted into biodiesel using transesterification process.  Characterization of Jatropha biodiesel is carried out, the specific gravity and calorific value of biodiesel is less than that of diesel.  Viscosity of the neat Jatropha oil is at higher values. However viscosity of biodiesel is well comparable with diesel.  Engine is producing the desired brake power at different speed compared with that of diesel.  Brake thermal efficiency of biodiesel is lower than diesel.  In the load range of 0 to 2.2 kW specific fuel consumption of biodiesel is higher, as load increases biodiesel comparable with that of diesel.  Mean gas temperature of combustion chamber for a complete cycle for burning of biodiesel is lower than that of diesel.  Smoke, unburnt hydrocarbon, carbon monoxide, carbon dioxide emissions are a little lower than that of diesel due to low temperature of mean gas temperature.  The mass burnt fraction for a Jatropha completes after 10 degree of top dead center. However that of diesel is prolonged 35 degree CA, which attributes to higher emission.  Cumulative heat release rate and mean gas temperature has same trend of biodiesel and diesel. A. General comments Lot of variations has been found in the experimental results of Jatropha biodiesel compared with diesel. Initially torque which is obtained is comparatively low compared to diesel, due to high viscosity and low calorific value of biodiesel. Further this leads to variations in break thermal efficiency where break thermal efficiency obtained for various break power is very small compared to diesel and later this adds for higher fuel consumption. This above result leads to variation of emission characteristics such as CO, CO2 and unburnt hydrocarbons. CO and unburnt hydrocarbons emission is initially high due to idling condition and later it keeps on increasing with increase in break power. Carbon monoxide, unburnt hydrocarbons are always less compared with diesel due to intrinsic oxygen present in the biodiesel. Whereas CO2 emission is initially low and further keeps on increases for certain range on break power. Finally the variations in performances and emission results lead to variation in combustion characteristics of the engine at very low load. Due to high specific fuel consumption, low break thermal efficiency, high emission of CO2, we see following changes in the combustion characteristics, that is we see low cylinder pressure, low mass burned fraction that takes places after TDC, low cumulative heat release rate , low rate of pressure rise, low mean gas temperature, and low neat heat release rate. REFERENCES [1] Ministry of Petroleum and Natural Gas, Government of India, New Delhi, (Economic Division) report, Basic Statistics on Indian Petroleum & Natural Gas, 2012-13, Available at www.
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