This document provides information on the chemical composition, mechanical properties, and microstructure parameters of steel grade AISI 4140. It lists the chemical composition as 0.4% C, 0.4% Si, 0.75% Mn, 1.05% Cr, 0.23% Mo, and 97.11% Fe. It also provides the cooling rate used, thickness of the material, and expected Rockwell hardness of 63 after hardening. The document contains various equations and parameters for predicting properties of 4140 and other steels.
Bodycote is a publicly traded company with over $1 billion in annual sales and over 10,000 employees across 200 locations in 36 countries. Their Silao, Mexico facility opened in 2007 and provides various heat treating services for automotive and industrial applications, including carburizing, carbonitriding, ferritic nitrocarburizing, and shot peening. The facility has atmospheric furnaces, low pressure carburizing systems, batch furnaces, and metallurgical testing capabilities. Bodycote invites customers to provide part details to obtain quotes for heat treating and surface enhancement services.
Welcome to International Journal of Engineering Research and Development (IJERD)IJERD Editor
The document discusses optimization of heat treatments for wear analysis of D5 tool steel using design of experiments and response surface methodology. It describes conducting heat treatment experiments on D5 steel involving hardening, tempering, and cryogenic treatment. Hardness and wear tests were performed on the treated steel samples. Design of experiments was used to determine the optimal heat treatment parameters that maximize wear resistance. Response surface methodology and Box-Behnken experimental design were used to produce optimal heat treatment runs and analyze the effects of variables on response. The goal was to optimize the heat treatment process to improve the wear properties of D5 tool steel.
This document introduces Bended MBPCB, a 3D aluminum printed circuit board. It has the following key features:
- It is bendable and formable for 3D LED lighting applications.
- It complies with environmental standards and has excellent heat dissipation, insulation, and mechanical adaptation properties.
- Testing shows it can withstand bending to complex angles like 90 and 60 degrees without failures when high voltage is applied.
1. The document examines the effect of cryogenic treatment on the mechanical properties of cold work tool steels. Cryogenic treatment involves cooling tool steels to very low temperatures after conventional heat treatment to improve properties.
2. Two tool steel grades, D2 and D3, were subjected to different combinations of heat treatment and cryogenic treatment. Their microstructure and hardness were analyzed.
3. Preliminary results showed that cryogenic treatment improved hardness, transformed retained austenite to martensite, reduced residual stresses, and led to finer carbide precipitation compared to conventional heat treatment alone. Further studies are needed to fully understand the impact on mechanical properties.
Synthesis And Characterization Of Al Based Metallic FoamsS_Srivatsan
The document summarizes research into synthesizing and characterizing aluminum-based metallic foams using TiB2 particle stabilizers. Key points:
- The foams were produced using an interrupted indirect foaming method involving mixing TiH2 blowing agent into aluminum composites containing TiB2 particles, then slicing and foaming the castings.
- Variables like temperature, holding time, and precursor porosity and particle content were examined to understand their effects on foam expansion and stability.
- Characterization of precursors and foams using microscopy and EDX showed the distribution and arrangement of TiB2 particles.
- Results demonstrated the influence of temperature, holding time, and precursor properties on the final foam size
Elyon Industry Co. Ltd supplies various metal products including stainless steel coil and sheet. Their mission is to deliver products with proactive, prompt, and precise service. They aim to provide speedy delivery, consistent quality, and competitive prices driven by their values of purpose and passion. The document then describes their line of efficient stainless steel products and manufacturing process.
This document provides an overview of welding duplex stainless steels. It discusses what duplex stainless steels are, their microstructure, characteristics, and benefits compared to other stainless steel grades. The document outlines general requirements for welding duplex stainless steels, including preheat temperature, heat input levels, and filler metal selection. It also discusses common welding processes used like GTAW and SMAW. The document provides an example calculation of heat input and defines heat tinting, factors that influence it, and typical acceptance limits.
The document summarizes an experiment that tested the effects of heat treating on the material properties of 1050 carbon steel and 4130 alloy steel samples. Specifically, samples of each steel were annealed, air cooled, oil quenched, and water quenched. Tensile tests and hardness tests were then conducted on the treated samples. The water quenched samples exhibited the highest strength and hardness but were also the most brittle. In contrast, oil quenched samples demonstrated higher strength while maintaining better ductility than water quenched samples. The experiment provided data on how different rates of cooling during heat treatment impact the microstructure and properties of the steel alloys.
Bodycote is a publicly traded company with over $1 billion in annual sales and over 10,000 employees across 200 locations in 36 countries. Their Silao, Mexico facility opened in 2007 and provides various heat treating services for automotive and industrial applications, including carburizing, carbonitriding, ferritic nitrocarburizing, and shot peening. The facility has atmospheric furnaces, low pressure carburizing systems, batch furnaces, and metallurgical testing capabilities. Bodycote invites customers to provide part details to obtain quotes for heat treating and surface enhancement services.
Welcome to International Journal of Engineering Research and Development (IJERD)IJERD Editor
The document discusses optimization of heat treatments for wear analysis of D5 tool steel using design of experiments and response surface methodology. It describes conducting heat treatment experiments on D5 steel involving hardening, tempering, and cryogenic treatment. Hardness and wear tests were performed on the treated steel samples. Design of experiments was used to determine the optimal heat treatment parameters that maximize wear resistance. Response surface methodology and Box-Behnken experimental design were used to produce optimal heat treatment runs and analyze the effects of variables on response. The goal was to optimize the heat treatment process to improve the wear properties of D5 tool steel.
This document introduces Bended MBPCB, a 3D aluminum printed circuit board. It has the following key features:
- It is bendable and formable for 3D LED lighting applications.
- It complies with environmental standards and has excellent heat dissipation, insulation, and mechanical adaptation properties.
- Testing shows it can withstand bending to complex angles like 90 and 60 degrees without failures when high voltage is applied.
1. The document examines the effect of cryogenic treatment on the mechanical properties of cold work tool steels. Cryogenic treatment involves cooling tool steels to very low temperatures after conventional heat treatment to improve properties.
2. Two tool steel grades, D2 and D3, were subjected to different combinations of heat treatment and cryogenic treatment. Their microstructure and hardness were analyzed.
3. Preliminary results showed that cryogenic treatment improved hardness, transformed retained austenite to martensite, reduced residual stresses, and led to finer carbide precipitation compared to conventional heat treatment alone. Further studies are needed to fully understand the impact on mechanical properties.
Synthesis And Characterization Of Al Based Metallic FoamsS_Srivatsan
The document summarizes research into synthesizing and characterizing aluminum-based metallic foams using TiB2 particle stabilizers. Key points:
- The foams were produced using an interrupted indirect foaming method involving mixing TiH2 blowing agent into aluminum composites containing TiB2 particles, then slicing and foaming the castings.
- Variables like temperature, holding time, and precursor porosity and particle content were examined to understand their effects on foam expansion and stability.
- Characterization of precursors and foams using microscopy and EDX showed the distribution and arrangement of TiB2 particles.
- Results demonstrated the influence of temperature, holding time, and precursor properties on the final foam size
Elyon Industry Co. Ltd supplies various metal products including stainless steel coil and sheet. Their mission is to deliver products with proactive, prompt, and precise service. They aim to provide speedy delivery, consistent quality, and competitive prices driven by their values of purpose and passion. The document then describes their line of efficient stainless steel products and manufacturing process.
This document provides an overview of welding duplex stainless steels. It discusses what duplex stainless steels are, their microstructure, characteristics, and benefits compared to other stainless steel grades. The document outlines general requirements for welding duplex stainless steels, including preheat temperature, heat input levels, and filler metal selection. It also discusses common welding processes used like GTAW and SMAW. The document provides an example calculation of heat input and defines heat tinting, factors that influence it, and typical acceptance limits.
The document summarizes an experiment that tested the effects of heat treating on the material properties of 1050 carbon steel and 4130 alloy steel samples. Specifically, samples of each steel were annealed, air cooled, oil quenched, and water quenched. Tensile tests and hardness tests were then conducted on the treated samples. The water quenched samples exhibited the highest strength and hardness but were also the most brittle. In contrast, oil quenched samples demonstrated higher strength while maintaining better ductility than water quenched samples. The experiment provided data on how different rates of cooling during heat treatment impact the microstructure and properties of the steel alloys.
This document discusses hot corrosion in gas turbines. It begins by explaining that during combustion, sulfur from fuel reacts with sodium chloride from air to form sodium sulfate, which deposits on hot-section components and causes accelerated oxidation known as hot corrosion. Chromium content is an important factor in hot corrosion resistance - alloys with 15% Cr or less are very susceptible, while cobalt-base alloys generally perform better due to higher chromium. Burner rig tests found that alloy X-40 (Co-25Cr-10Ni-7.5W) demonstrated the best resistance to hot corrosion. Increasing chromium content significantly improves resistance, while decreasing chromium increases hot corrosion attack.
Investigation on Effect of Heat Input on Cooling Rate and Mechanical Property...IJMER
The effect of heat input in MMAW arc welding on cooling rate and hardness of weld
joint is investigated in this paper. The parameter affects the heat input are welding current, arc voltage
and welding speed. Mild steel weldments were welded under varying current 80, 90 and 100 ampere
and keeping arc voltage and travel speed constant. Other mild steel specimens were welded under
varying arc voltage 21V, 23V and 25V and keeping welding current and welding speed constant. Other
mild steel specimens were welded by varying welding travel speed 1.52 mm/sec, 1.67 mm/sec and 1.82
mm/sec and keeping arc voltage and welding current constant. Heat input was calculated for each
weldment. Rockwell hardness testing of all specimens was done. It was observed that with increase in
arc current hardness of mild steel weld joint was increased up to optimum level and then decreased.
Cooling rate was decreased with increased in arc current. With increase in welding arc voltage
hardness of weld joint decreased and cooling rate was decreased also. With increase in welding travel
speed hardness of weld joint increased and cooling rate was increased also.
Influence of adding titanium oxide (TiO2) nanoparticles on creep behavior, structure, mechanical and thermal properties of tin-antimony-lead and tin-aluminum-antimony bearing alloys have been studied and analyzed. Stress exponent of tin- antimony- lead and tin- aluminum- antimony- lead alloys decreased after adding titanium oxide. Elastic modulus of tin- antimony- lead increased after adding titanium oxide. Internal fiction of tin- antimony- lead and tin- aluminum- antimony- lead alloys varied after adding titanium oxide. Microstructure of tin- antimony- lead and tin- aluminum- antimony- lead alloys changed after adding titanium oxide. Strengths of tin- antimony- lead and tin- aluminum- antimony- lead alloys increased after adding titanium oxide. Thermal parameters of tin- antimony- lead and tin- aluminum- antimony- lead alloys varied after adding titanium oxide. The Sn97Sb51Pb1(TiO2)1 alloy has better bearing properties such as lowest internal friction, high elastic modulus and higher thermal diffusivity for industrial applications.
Effect of Heat Treatment on Corrosion Behavior of Spring SteelsEditor IJCATR
The experimental work deals with the effect of heat treatment on the corrosion behaviour of spring steels. In this study the
heat treatments like hardening, normalizing and tempering were done for spring steels to obtain martensitic matrix, pearlitic structure
and tempered martensitic matrix respectively. After heat treatment the microstructural studies were carried out for the samples using
SEM. Hardness measurements were done. The corrosion behaviour of all heat treated samples in HCl at different concentration (1.5N,
2N and 2.5N) was determined using Tafel extrapolation technique. The variation in the corrosion rates due to the effect of heat
treatment was noted. The results indicate that for fully martensitic matrix the corrosion rate is minimum and for pearlitic structure its
maximum. As tempering time is increased the corrosion rate increases correspondingly. The corroded microstructural images were
also taken using SEM and analysed.
Effect of Adding Indium on Wetting Behavior, Microstructure and Physical Prop...Editor IJCATR
Effect of adding indium on microstructure, wetting process, thermal, electrical and mechanical properties of tin- zinc eutectic alloy have been investigated. Microstructure (started base line, lattice parameters, unit cell volume, crystal size and the shape of formed crystalline phases) and measured physical properties of tin- zinc eutectic alloy changed after adding different ratio of indium content. A little variation occurred in thermo-graph (Endo-thermal peaks) of Sn91Zn9 alloy after adding indium. The contact angle, melting temperature and specific heat of Sn91Zn9 alloy decreased after adding indium content. Also elastic modulus and internal friction values of Sn91Zn9 alloy decreased after adding indium content. But electrical resistivity and Vickers hardness values of Sn91Zn9 alloy increased after adding indium content. The SnZn9In5 alloy has adequate properties for solder applications.
The document discusses the characterization and numerical optimization of chromium-free nickel alloy filler materials for dissimilar welding between stainless steel SS304. Eight alloys with compositions ranging from 40-43.5% Ni, 4-20% Mo, 0-16% Co, 10% Cu, 22-25% Fe, 0.5% Al, 1% Ti, and 0.001% C were analyzed. JMatPro software was used to simulate phases present at different temperatures. Welding simulations using ANSYS evaluated residual stresses in the welds. The alloy with 43.499% Ni, 0.5% Al, 14% Co, 6% Mo, 10% Cu, 23% Fe, 2% Mn, 1
Evaluation of the hydrogen assisted cracking (HAC) susceptibility of modified...RAMASUBBU VELAYUTHAM
This document summarizes an evaluation of the susceptibility of modified 9Cr-1Mo steel to hydrogen assisted cracking (HAC) using implant testing. Key findings include:
1. The lower critical stress (LCS), or stress level below which no cracking occurred, was found to be around 185 MPa without preheat, compared to the yield strength of 1039 MPa for the simulated heat affected zone (HAZ) microstructure.
2. LCS increased with increasing preheat temperature, reaching 265 MPa at a preheat of 250°C which is typically used for welding this steel.
3. Cracking initiated from the implanted notch in the coarse grained HAZ but propagated into either the
1) Brand positioning defines everything about what a brand means to consumers by designing the company's offering and image to occupy a distinctive place in consumers' minds.
2) Point of differences and point of parities are associations that brands use to differentiate or relate themselves to competitors.
3) Competitive advantage comes from a brand's ability to perform better than competitors in meaningful ways that resonate with consumers.
This document discusses minerals and includes:
1. A list of group members and an introduction to the presentation on minerals.
2. An overview of minerals including their definition, classification, resources, uses, economic importance, dangers of mining, and impact on the environment.
3. Details on the classification of minerals into silicates and non-silicates as well as examples of different mineral types.
Dokumen tersebut merangkum perkembangan agama Hindu dan Buddha di Indonesia serta kerajaan-kerajaan yang berpengaruh pada masa itu. Agama Hindu dan Buddha masuk ke Indonesia melalui jalur perdagangan laut dari India dan Cina sejak abad ke-4 SM. Kerajaan-kerajaan penting yang berkembang meliputi Kutai, Tarumanagara, Sriwijaya, Singhasari dan Majapahit.
Tiga kalimat ringkasan dokumen tersebut adalah:
Nilai kekerasan tertinggi dari baja mangan austenitik hasil perlakuan panas annealing adalah 334,2 HV. Semakin lambat laju pendinginan, nilai kekerasan baja akan meningkat. Struktur mikro hasil quenching adalah karbida dalam matrik austenit, sedangkan normalizing dan annealing adalah karbida dalam matrik ferit.
The document discusses heat treatment processes for plain carbon steels. It describes four main heat treatment processes: annealing, normalizing, hardening, and tempering. Annealing is used to soften steels and relieve internal stresses. There are three types of annealing: process annealing for stress relief, spheroidizing annealing to improve machinability of high-carbon steels, and full annealing to fully soften steel. Hardening increases hardness, wear resistance, and strength by rapidly cooling steel from an austenitizing temperature to form martensite. Tempering is used after hardening to improve toughness and ductility by holding steel below the lower critical temperature.
Design Project - Electric Furnace for Steel Makingz060204
The document summarizes a student design project to improve the process of making stainless steel using an electric arc furnace. It discusses the current electric furnace operation, literature reviewing different steel making methods, materials selection for the furnace roof, and two proposed designs - incorporating vacuum oxygen decarburization into the furnace and installing electromagnetic stirrers along the furnace sides for better melt homogenization. Recommendations are made to improve heat exchange, refractory materials, and refractory cooling.
The document investigates the optimal heat treatment strategy for M2 tool steel. M2 tool steel is categorized as a molybdenum tool steel with high hardness and wear resistance, making it well-suited for drill bits, milling cutters, and hobs. Samples of M2 tool steel were subjected to different heat treatment sequences involving annealing, hardening at temperatures of 11,800°C, 12,000°C and 12,200°C, and tempering at temperatures between 540-570°C. Mechanical testing showed that maximum tool life was obtained when M2 tool steel was hardened at 12,000°C and tempered at 560°C, achieving a good balance of hardness and tough
The document discusses various heat treatments used for steel, including quenching and tempering, spheroidizing, full annealing, and normalizing. It explains that quenching and tempering steel involves rapidly cooling steel from an austenite phase to form martensite, then reheating it to form tempered martensite which has improved ductility and toughness over martensite. Spheroidizing involves heating steel to just below the eutectoid temperature to form spherical cementite particles for improved machinability.
This experiment investigates the heat treatment of steel through examining microstructures, hardness testing, and relating microstructure to hardness. Six steel specimens are subjected to different heat treatments - including austenitizing, quenching, and tempering - and their microstructures and hardness measured. The goals are to understand how heat treating alters steel microstructure and properties like hardness, and examine sources of error and relationships between different hardness tests.
This experiment investigates the heat treatment of steel through examining microstructures, hardness testing, and relating microstructure to hardness. Six steel specimens are subjected to different heat treatments - including austenitizing, quenching, and tempering - and their microstructures and hardness measured. The goals are to understand how heat treating alters steel microstructure and properties like hardness, and examine sources of error and relationships between different hardness tests.
Analysis of mechanical properties of heat treated mild steelSaugata Chowdhury
The aim of this project was to make a comparison between the changes in mechanical properties of mild steel quenched in various quenching mediums namely Vegetable oil, Brine solution, NaOH solution and Super-quenchant. Mild-Steel specimens for hardness test, tensile test and impact test were prepared and heated upto the austenizing range of temperature. After holding at that temperature for the necessary sintering time, they were immediately quenched in the four mediums.
Upon carrying the various tests, it was observed that hardness of all the specimens increased at the expense of toughness. Further the rate of cooling influenced the hardness of the specimens. Specimens quenched in NaOH exhibited maximum increase in hardness and tensile strength of steel. Oil quenched steel showed rise in hardness and tensile strength with least decrease in toughness among the four mediums. Brine also improved the hardness and tensile strength but maximum reduction in toughness was encountered. Finally, superquenchant was found to be the best quenching medium with appreciable rise in the hardness and tensile strength at very less reduction in toughness.
This document discusses hot corrosion in gas turbines. It begins by explaining that during combustion, sulfur from fuel reacts with sodium chloride from air to form sodium sulfate, which deposits on hot-section components and causes accelerated oxidation known as hot corrosion. Chromium content is an important factor in hot corrosion resistance - alloys with 15% Cr or less are very susceptible, while cobalt-base alloys generally perform better due to higher chromium. Burner rig tests found that alloy X-40 (Co-25Cr-10Ni-7.5W) demonstrated the best resistance to hot corrosion. Increasing chromium content significantly improves resistance, while decreasing chromium increases hot corrosion attack.
Investigation on Effect of Heat Input on Cooling Rate and Mechanical Property...IJMER
The effect of heat input in MMAW arc welding on cooling rate and hardness of weld
joint is investigated in this paper. The parameter affects the heat input are welding current, arc voltage
and welding speed. Mild steel weldments were welded under varying current 80, 90 and 100 ampere
and keeping arc voltage and travel speed constant. Other mild steel specimens were welded under
varying arc voltage 21V, 23V and 25V and keeping welding current and welding speed constant. Other
mild steel specimens were welded by varying welding travel speed 1.52 mm/sec, 1.67 mm/sec and 1.82
mm/sec and keeping arc voltage and welding current constant. Heat input was calculated for each
weldment. Rockwell hardness testing of all specimens was done. It was observed that with increase in
arc current hardness of mild steel weld joint was increased up to optimum level and then decreased.
Cooling rate was decreased with increased in arc current. With increase in welding arc voltage
hardness of weld joint decreased and cooling rate was decreased also. With increase in welding travel
speed hardness of weld joint increased and cooling rate was increased also.
Influence of adding titanium oxide (TiO2) nanoparticles on creep behavior, structure, mechanical and thermal properties of tin-antimony-lead and tin-aluminum-antimony bearing alloys have been studied and analyzed. Stress exponent of tin- antimony- lead and tin- aluminum- antimony- lead alloys decreased after adding titanium oxide. Elastic modulus of tin- antimony- lead increased after adding titanium oxide. Internal fiction of tin- antimony- lead and tin- aluminum- antimony- lead alloys varied after adding titanium oxide. Microstructure of tin- antimony- lead and tin- aluminum- antimony- lead alloys changed after adding titanium oxide. Strengths of tin- antimony- lead and tin- aluminum- antimony- lead alloys increased after adding titanium oxide. Thermal parameters of tin- antimony- lead and tin- aluminum- antimony- lead alloys varied after adding titanium oxide. The Sn97Sb51Pb1(TiO2)1 alloy has better bearing properties such as lowest internal friction, high elastic modulus and higher thermal diffusivity for industrial applications.
Effect of Heat Treatment on Corrosion Behavior of Spring SteelsEditor IJCATR
The experimental work deals with the effect of heat treatment on the corrosion behaviour of spring steels. In this study the
heat treatments like hardening, normalizing and tempering were done for spring steels to obtain martensitic matrix, pearlitic structure
and tempered martensitic matrix respectively. After heat treatment the microstructural studies were carried out for the samples using
SEM. Hardness measurements were done. The corrosion behaviour of all heat treated samples in HCl at different concentration (1.5N,
2N and 2.5N) was determined using Tafel extrapolation technique. The variation in the corrosion rates due to the effect of heat
treatment was noted. The results indicate that for fully martensitic matrix the corrosion rate is minimum and for pearlitic structure its
maximum. As tempering time is increased the corrosion rate increases correspondingly. The corroded microstructural images were
also taken using SEM and analysed.
Effect of Adding Indium on Wetting Behavior, Microstructure and Physical Prop...Editor IJCATR
Effect of adding indium on microstructure, wetting process, thermal, electrical and mechanical properties of tin- zinc eutectic alloy have been investigated. Microstructure (started base line, lattice parameters, unit cell volume, crystal size and the shape of formed crystalline phases) and measured physical properties of tin- zinc eutectic alloy changed after adding different ratio of indium content. A little variation occurred in thermo-graph (Endo-thermal peaks) of Sn91Zn9 alloy after adding indium. The contact angle, melting temperature and specific heat of Sn91Zn9 alloy decreased after adding indium content. Also elastic modulus and internal friction values of Sn91Zn9 alloy decreased after adding indium content. But electrical resistivity and Vickers hardness values of Sn91Zn9 alloy increased after adding indium content. The SnZn9In5 alloy has adequate properties for solder applications.
The document discusses the characterization and numerical optimization of chromium-free nickel alloy filler materials for dissimilar welding between stainless steel SS304. Eight alloys with compositions ranging from 40-43.5% Ni, 4-20% Mo, 0-16% Co, 10% Cu, 22-25% Fe, 0.5% Al, 1% Ti, and 0.001% C were analyzed. JMatPro software was used to simulate phases present at different temperatures. Welding simulations using ANSYS evaluated residual stresses in the welds. The alloy with 43.499% Ni, 0.5% Al, 14% Co, 6% Mo, 10% Cu, 23% Fe, 2% Mn, 1
Evaluation of the hydrogen assisted cracking (HAC) susceptibility of modified...RAMASUBBU VELAYUTHAM
This document summarizes an evaluation of the susceptibility of modified 9Cr-1Mo steel to hydrogen assisted cracking (HAC) using implant testing. Key findings include:
1. The lower critical stress (LCS), or stress level below which no cracking occurred, was found to be around 185 MPa without preheat, compared to the yield strength of 1039 MPa for the simulated heat affected zone (HAZ) microstructure.
2. LCS increased with increasing preheat temperature, reaching 265 MPa at a preheat of 250°C which is typically used for welding this steel.
3. Cracking initiated from the implanted notch in the coarse grained HAZ but propagated into either the
1) Brand positioning defines everything about what a brand means to consumers by designing the company's offering and image to occupy a distinctive place in consumers' minds.
2) Point of differences and point of parities are associations that brands use to differentiate or relate themselves to competitors.
3) Competitive advantage comes from a brand's ability to perform better than competitors in meaningful ways that resonate with consumers.
This document discusses minerals and includes:
1. A list of group members and an introduction to the presentation on minerals.
2. An overview of minerals including their definition, classification, resources, uses, economic importance, dangers of mining, and impact on the environment.
3. Details on the classification of minerals into silicates and non-silicates as well as examples of different mineral types.
Dokumen tersebut merangkum perkembangan agama Hindu dan Buddha di Indonesia serta kerajaan-kerajaan yang berpengaruh pada masa itu. Agama Hindu dan Buddha masuk ke Indonesia melalui jalur perdagangan laut dari India dan Cina sejak abad ke-4 SM. Kerajaan-kerajaan penting yang berkembang meliputi Kutai, Tarumanagara, Sriwijaya, Singhasari dan Majapahit.
Tiga kalimat ringkasan dokumen tersebut adalah:
Nilai kekerasan tertinggi dari baja mangan austenitik hasil perlakuan panas annealing adalah 334,2 HV. Semakin lambat laju pendinginan, nilai kekerasan baja akan meningkat. Struktur mikro hasil quenching adalah karbida dalam matrik austenit, sedangkan normalizing dan annealing adalah karbida dalam matrik ferit.
The document discusses heat treatment processes for plain carbon steels. It describes four main heat treatment processes: annealing, normalizing, hardening, and tempering. Annealing is used to soften steels and relieve internal stresses. There are three types of annealing: process annealing for stress relief, spheroidizing annealing to improve machinability of high-carbon steels, and full annealing to fully soften steel. Hardening increases hardness, wear resistance, and strength by rapidly cooling steel from an austenitizing temperature to form martensite. Tempering is used after hardening to improve toughness and ductility by holding steel below the lower critical temperature.
Design Project - Electric Furnace for Steel Makingz060204
The document summarizes a student design project to improve the process of making stainless steel using an electric arc furnace. It discusses the current electric furnace operation, literature reviewing different steel making methods, materials selection for the furnace roof, and two proposed designs - incorporating vacuum oxygen decarburization into the furnace and installing electromagnetic stirrers along the furnace sides for better melt homogenization. Recommendations are made to improve heat exchange, refractory materials, and refractory cooling.
The document investigates the optimal heat treatment strategy for M2 tool steel. M2 tool steel is categorized as a molybdenum tool steel with high hardness and wear resistance, making it well-suited for drill bits, milling cutters, and hobs. Samples of M2 tool steel were subjected to different heat treatment sequences involving annealing, hardening at temperatures of 11,800°C, 12,000°C and 12,200°C, and tempering at temperatures between 540-570°C. Mechanical testing showed that maximum tool life was obtained when M2 tool steel was hardened at 12,000°C and tempered at 560°C, achieving a good balance of hardness and tough
The document discusses various heat treatments used for steel, including quenching and tempering, spheroidizing, full annealing, and normalizing. It explains that quenching and tempering steel involves rapidly cooling steel from an austenite phase to form martensite, then reheating it to form tempered martensite which has improved ductility and toughness over martensite. Spheroidizing involves heating steel to just below the eutectoid temperature to form spherical cementite particles for improved machinability.
This experiment investigates the heat treatment of steel through examining microstructures, hardness testing, and relating microstructure to hardness. Six steel specimens are subjected to different heat treatments - including austenitizing, quenching, and tempering - and their microstructures and hardness measured. The goals are to understand how heat treating alters steel microstructure and properties like hardness, and examine sources of error and relationships between different hardness tests.
This experiment investigates the heat treatment of steel through examining microstructures, hardness testing, and relating microstructure to hardness. Six steel specimens are subjected to different heat treatments - including austenitizing, quenching, and tempering - and their microstructures and hardness measured. The goals are to understand how heat treating alters steel microstructure and properties like hardness, and examine sources of error and relationships between different hardness tests.
Analysis of mechanical properties of heat treated mild steelSaugata Chowdhury
The aim of this project was to make a comparison between the changes in mechanical properties of mild steel quenched in various quenching mediums namely Vegetable oil, Brine solution, NaOH solution and Super-quenchant. Mild-Steel specimens for hardness test, tensile test and impact test were prepared and heated upto the austenizing range of temperature. After holding at that temperature for the necessary sintering time, they were immediately quenched in the four mediums.
Upon carrying the various tests, it was observed that hardness of all the specimens increased at the expense of toughness. Further the rate of cooling influenced the hardness of the specimens. Specimens quenched in NaOH exhibited maximum increase in hardness and tensile strength of steel. Oil quenched steel showed rise in hardness and tensile strength with least decrease in toughness among the four mediums. Brine also improved the hardness and tensile strength but maximum reduction in toughness was encountered. Finally, superquenchant was found to be the best quenching medium with appreciable rise in the hardness and tensile strength at very less reduction in toughness.
Austempered ductile iron production properties applicationsSAIFoundry
Austempered ductile iron (ADI) is an engineering material with good mechanical properties due to its unique microstructure of acicular ferrite and carbon-enriched stabilized austenite (ausferrite). The austempering process involves two stages - the first produces ferrite and high-carbon austenite, while the second decomposes austenite and forms carbides. Controlling the austempering time within the "process window" between these stages results in optimum properties. The microstructure and properties depend on factors such as austempering temperature, alloy content, and heat treatment parameters.
The document discusses the properties of ideal friction materials for vehicle brakes. It should have a moderate coefficient of friction between 0.35-0.45 that does not degrade much with factors like load, speed, temperature, or contaminants. It also needs moderately low wear, good conformability to the rotor, and resistance to vibrations and noise. The document then describes the categories and common ingredients of friction materials, including resins, fibers, fillers, and discusses considerations for designing experiments to test materials. It provides an example methodology for developing and testing brake pads to meet specifications.
This document discusses key concepts relating to heat and temperature including:
- The difference between heat and temperature, with heat being a measure of kinetic energy and temperature relating to molecular motion.
- Heat capacity and how different materials require different amounts of heat to cause the same temperature change.
- Methods of heat transfer including conduction, convection, and radiation.
- Thermal conductivity and the factors that determine a material's ability to transmit heat.
The document discusses developing cube texture orientation in pure iron through a novel warm rolling method. Warm rolling at temperatures between 500-800°C is proposed to align the cube faces of body-centered cubic iron crystals with the rolling surface, which could provide advantages for magnetic properties. Controlling the crystal orientation through elastic compliance during warm rolling aims to enhance magnetic flux density and reduce iron losses.
This document provides specifications for borosilicate glass 3.3 tubing and rod from Linuo Group Co. It includes:
1. Physical and chemical performance parameters such as coefficient of linear expansion, viscosity temperatures, density, and chemical composition.
2. Guidelines for processing the glass tubing including recommended annealing temperatures and schedules.
3. Detailed specifications listing available outside diameters and wall thickness options for borosilicate glass tubing and rods.
Steel 4140
Left
Middle
Right
AVG
Hardness (HRA)
42.7
48.4
45.2
45.4
Diameter (in.)
0.996
0.994
0.995
0.995
Steel 1410
Left
Middle
Right
AVG
Hardness (HRA)
46.7
44.4
51.8
47.6
Diameter (in.)
0.994
0.995
0.995
0.995
Steel 1410 Rockwell A (HRA) Measurements
Every 1/16 inch for 1 inch
Every 1/8 inch for 1 inch
Every 1/4 inch for 2 inches
1
23.0
45.9
41.9
2
45.7
47.1
42.0
3
47.8
46.6
40.9
4
46.0
44.9
29.5
5
46.0
46.7
32.7
6
45.1
47.5
42.5
7
47.1
45.3
43.0
8
46.9
43.3
21.8
9
45.2
10
47.7
11
47.8
12
46.9
13
46.8
14
55.8
15
45.9
16
46.6
Steel 4140 Rockwell A (HRA) Measurements
Every 1/16 inch for 1 inch
Every 1/8 inch for 1 inch
Every 1/4 inch for 2 inches
1
69.8
60.3
57.5
2
73.2
61.4
55.4
3
72.2
59.4
51.2
4
72.4
60.1
57.7
5
72.0
58.1
53.2
6
73.2
58.3
72.5
7
73.1
59.7
64.2
8
72.0
58.7
63.7
9
70.5
10
69.1
11
67.7
12
67.4
13
65.4
14
63.2
15
62.1
16
63.2
EXPERIMENT 6
HEAT TREATMENT OF STEEL
Purpose
The purposes of this experiment are to:
Investigate the processes of heat treating of steel
Study hardness testing and its limits
Examine microstructures of steel in relation to hardness
Background
To understand heat treatment of steels requires an ability to understand the Fe-C phase
diagram shown in Figure 6-1. Steel with a 0.78 wt% C is said to be a eutectoid steel. Steel
with carbon content less than 0.78 wt% C is hypoeutectoid and greater than 0.78 wt% C is
hypereutectoid. The region marked austenite is face-centered-cubic (FCC) and ferrite is
body-centered-cubic (BCC).
There are also regions that have two phases. If one cools a hypoeutectoid steel from a point in
the austenite region, reaching the A3 line, ferrite will form from the austenite. This ferrite is
called proeutectoid ferrite. When A1 is reached, a mixture of ferrite and iron carbide
(cementite) forms from the remaining austenite. The microstructure of a hypoeutectoid steel
upon cooling would contain proeutectoid ferrite plus pearlite (+ Fe3C).
The size, type and distribution of phases present can be altered by not waiting for
thermodynamic equilibrium. Steels are often cooled so rapidly that metastable phases appear.
One such phase is martensite, which is a body-centered tetragonal (BCT) phase and forms
only by very rapid cooling.
Much of the information on non-equilibrium distribution, size and type of phases has come
from experiments. The results are presented in a time-temperature-transformation (TTT)
diagram shown in Figure 6-2. As a sample is cooled, the temperature will decrease as shown
in curve #1. At point A, pearlite (a mixture of ferrite and cementite) will start to form from
austenite. At the time and temperature associated with point B, the austenite will have
completely transformed to pearlite. There are many possible paths through the pearlite
regions. Slower cooling causes coarse Pearlite, while fast cooling causes fine pearlite to form.
.
Heat treatment involves heating metals or alloys to specific temperatures, holding for durations, and cooling at controlled rates. This controls microstructure and properties. Key processes include annealing, stress relieving, hardening, tempering, and carburizing. Annealing relieves stresses and strains, improves machinability and ductility. Normalizing refines grains and relieves stresses. Stress relieving reduces stresses without changing microstructure.
The document discusses the iron-iron carbide diagram and heat treatment processes for steels. It provides details on the phases in the Fe-C diagram including ferrite, cementite, austenite, and pearlite. It also summarizes common heat treatments like full annealing, normalizing, hardening, and tempering. Full annealing involves heating above A3 and furnace cooling to form coarse pearlite for high ductility. Normalizing involves heating above A3 and air cooling to form fine pearlite for improved hardness and ductility. Hardening involves heating above A3 and quenching to form martensite for high strength but brittleness, followed by tempering to improve toughness.
Inconel 625 Alloys These alloys might be used in any environment & any Weather Condition that requires resistance to heat and corrosion but where the mechanical properties of the metal must be retained
During a Post Installation Mooring Inspection at Mississippi Canyon block 736, curious growths were noted on the chain which are evidence of Microbiologically Influenced Corrosion (MIC). These growths were also observed on subsea shipwrecks such as the Titanic and in some conditions corrode steel at a surprising rate. Though observation of these tubercles does not accelerate their growth rate, designers should consider corrosion rates in their design even at depths of 6000 feet below sea level. Corrosion can and does occur in an anoxic environment and designers should not relax their corrosion allowances for chains at depth.
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Parameter2 baja berdasarkan komposisi (AA)
1. Jenis Material: Baja AISI 4140
Komposisi
Kimia (%)-berat Fn Cooling Rate (oC/s) Tebal (mm)
C 0.4 128 20 5
Si 0.4
Mn 0.75
Cu 0
Cr 1.05
Mo 0.23
V 0
W 0
Ni 0
P 0.04
S 0.04
Al 0
As 0 A[C]
Ti 0 0.55
Nb 0
Co 0 t8/5: Cooling Time Between 800°C and 500°C (s):
Sn 0
N 0 Tempering Temperature (oC):
B 0
O 0
Fe 97.11 Rockwell Hardness (C Scale) After Hardening:
2. %N %B %O % TiC H (cm^3/100 gr)
0 0 0 0 0
en 800°C and 500°C (s): 60
200
ale) After Hardening: 63
3. PARAMETER: Grange
1 Equilibrium Temperature for Austenitization Start (oC) 745.8
2 Equilibrium Temperature for End of Austenitization (oC) 788.3
Boratto
3 Austenite No-Recrystallization Temperature (oC) 929.8
Blás
4 Start Temperature of the Transformation Austenite → Ferrite (oC) 677.1
5 Final Temperature of the Transformation Austenite → Ferrite (oC) -
Steven
6 Start Temperature of the Bainitic Transformation, Bs (oC) 562.3
Temperature Required for the Formation of 50% of Bainite (oC) 512.3
Temperature Required for the Formation of 100% of Bainite (oC) 442.3
Steven (oF)
Start Temperature of the Martensitic Transformation, Ms (oC) 324.1
Temperature Required for the Formation of 10% of Martensite 306.1
Temperature Required for the Formation of 50% of Martensite 239.1
7
Temperature Required for the Formation of 90% of Martensite 139.1
Temperature Required for the Formation of 100% of Martensite -62.9
Sverdlin
Start Temperature of the Martensitic Transformation, Ms (oC) 316.5
Dearden
8 Critical Diameter (mm) 1,626
Austenitic
9 Density (kg/dm^3) 8.03
Dearden
10 Equivalent Carbon – H.A.Z. Hardenability 0.81
Critical Cooling Rate at 700°C (oC/s), produces a fully - -
Martensitic structure
Critical Cooling Time from 800 to 500°C (s) produces a fully - -
Martensitic structure
DNV
11 Equivalent Carbon – Hydrogen Assisted Cold Cracking 0.76
Cracking Parameter, Pcm (%) -
Lorenz
12 Maximum Hardness for a Martensitic-Bainitic HAZ Microstructure 290.4
4. (Vickers, 10 kg Load), after Cooling
Spies
13 Brinell Hardness After Hardening and Tempering 589.3
Dearden
14 Maximum Hardness (Vickers), after Welding 770.5
Guthmann
15 Liquidus Temperature of Steels (oC) 1,494
Takeuchi
16 Solidus Temperature of Steels (oC) 1,348
Mizui
17 Weld Interface Cracking Susceptibility during Flash Butt Welding 1.0
18 Tensile Strength After Flash Butt Welding (kg/mm^2) 67.6
7. KETERANGAN
Andrews, valid for low alloy steels with less than 0.6%C.
Eldis, for low alloy steels with less than 0.6%C.
Park, specifically developed for TRIP steels.
Lee, valid for the following alloy range: 0.2% ≤ C ≤ 0.7; Mn ≤ 1.5% ;
Si ≤ 0.3%; Ni ≤ 2.8%; Cr ≤ 1.5%; Mo ≤ 0,6%
valid under the following alloy range: 0.04% ≤ C ≤ 0.17%;
0.41% ≤ Mn ≤ 1.90; 0.15% ≤ Si ≤ 0.50% ; 0.002% ≤ Al ≤ 0.650;
Nb ≤ 0.060%; V ≤ 0.120%; Ti ≤ 0.110%; Cr ≤ 0.67%; Ni ≤ 0.45.
Blás, Useful range: 0.024-0.068% C, 0.27-0.39% Mn, 0.004-0.054%
Al, 0.000-0.094% Nb, 0.0019-0.0072% N, 1.0-
35°C/s
Pickering, Applicable to Plain C Steels.
Lee, specifically developed for TRIP steels.
Andrews, valid for low alloy steels with less than 0.6%C, 4.9% Mn,
5.0% Cr, 5.0% Ni and 5.4% Mo.
Eldis, valid for steels with chemical composition between
the following limits: 0.1~0.8% C; 0.35~1.80% Mn;
<1.50% Si; <0.90% Mo; <1.50% Cr; <4.50% Ni
Shinozaki, Designed Specifically for Flash Butt Welding
Mannesmann, deduced for pipeline steels
A version of this formula divides V by 10
Graville & Hoesch, deduced for pipeline steels
Ito (I), deduced for pipeline steels with C < 0.15%
This is the most popular formula for this kind of material.
Equation valid under the following conditions: 0.07% ≤ C ≤ 0.22%;
0.40% ≤ Mn ≤ 1.40%; Si ≤ 0.60%; V ≤ 0,12% ;
8. Cr ≤ 1.20%; Ni ≤ 1.20%; Cu ≤ 0.50%, Mo ≤ 0.7%, B ≤ 0,005%.
Yurioka, for C-Mn and microalloyed pipeline steels
This formula combines Carbon Equivalent equations from IIW and Pcm
Spies, valid within the following ranges: HRC: 20~65;
C: 0.20~0.54%; Mn: 0.50~1,90%; Si:0.17~1.40%;
Cr: 0.03~1.20%; Temp. Tempering: 500~650°C.
Shinozaki, at the Welding Interface
(No Crack = Zero)
9. Temperatur uji (oC) 30
True Strain 0.2
Strain Rate (s^-1) 10
Grain Size (mikron) 5
Equivalent Carbon 0.51
Pearlite Fraction in Microstructure (%) 63.3
Coiling Temperature (oC) 400
Finishing Temperature (oC) 100
Cooling Rate (oC/s) 20
Plate Thickness (mm) 5
Total Hot Rolling Conventional Strain (%) 20
1 Young Modulus (kg/mm^2)
2 Shear Modulus (kg/mm^2)
3 Steel Hot Strength (kg/mm^2)
C-Mn Mild Steels:
1 Yield Strength at 0.2% Real Strain (Mpa)
2 Tensile Strength (Mpa)
3 Strain Hardening Coefficient at 0.2% Real Strain (1/Mpa)
4 Uniform Elongation, Expressed as Real Strain
5 Total Elongation, Expressed as Real Strain
6 Impact Transition Temperature for 50% Tough Fracture (oC)
7 Strain Ageing After 10 Days at Room Temperature (oC)
C-Mn Steels Processed at a Hot Strip Mill
1 Ferrite Grain Size (mikron)
2 Pearlite Fraction Present in Microstructure (%)
3 Pearlite Lamelar Spacing (mikron)
4 Yield Strength at 0.2% Real Strain (Mpa)
5 Tensile Strength (Mpa)
6 Total Elongation (%)
Hot/Cold Rolled and Annealed Mild Steel Langenscheid
1 Grain Size of Cold Rolled Strip (mikron), (after 60% CR+Anneal)
2 Grain Size of Cold Rolled Strip (mikron), (after 70% CR+Anneal)
3 Yield Strength at 0.2% Real Strain (Mpa)
4 Yield Elongation (%)
5 Strain Hardening Coefficient Measured during Tension Test
Mild Steel, Full Annealed
1 Strain Hardening Coefficient Measured during Tension Test
10. C-Mn Steels with Ferrite-Pearlite Structure (including HSLA Steels)
1 Yield Strength at 0.2% Real Strain (Mpa)
2 Tensile Strength (Mpa)
3 Strain Hardening Coefficient at 0.2% Real Strain (1/Mpa)
4 Uniform Elongation, Expressed as Real Strain
5 Total Elongation, Expressed as Real Strain
6 Fracture Appearance Transition Temperature (oC)
Microalloyed Steels
1 Precipitation Strengthening (Ashby-Orowan Model), Mpa
2 Yield Strength at 0.2% Real Strain (Mpa)
Microalloyed Steels
1 Precipitation Strengthening (Mpa), only for steels with V
2 Yield Strength at 0.2% Real Strain (Mpa)
3 Tensile Strength (Mpa)
V-Ti-N Steels Processed by Recrystallization Controlled Rolling
1 Neff (%)
2 Ceq (%)
3 Yield Strength at 0.2% Real Strain (Mpa)
4 Tensile Strength (Mpa)
11. Dual Phase Steels
1 Yield Strength (Mpa)
2 Tensile Strength (Mpa)
3 Strain Hardening Coefficient at 0.2% Real Strain (1/Mpa)
4 Uniform Elongation, Expressed as Real Strain
Acicular Ferrite/Low Carbon Bainite Steels
1 Strength Due to Dislocations (Mpa)
2 Burger’s Vector (cm)
3 Yield Strength (Mpa)
4 Tensile Strength (Mpa)
5 Impact Transition Temperature for 50% Tough Fracture (oC)
Medium C Steels
1 Yield Strength (Mpa)
2 Tensile Strength (Mpa)
3 Impact Transition Temperature for 50% Tough Fracture (oC)
Si Non-Oriented Electrical Steels
1 Lower Yield Strength (Mpa)
2 Tensile Strength (Mpa)
3 Yield Ratio (%)
12. 303 K Elastic Range:
Plastic Range:
0.01 mm
-3 =α
Tselikov Keterangan
31,754 -Valid for carbon, alloy and stainless steels between 20 and 900°C.
Wilson
12,213
Misaka
16.6
Pickering
357.5
637.5
718.9
-0.01
0.48
-24.7
133.8
Artigas -Valid under the following conditions: Slab Reheating Temperature:
30.5 1250°C; Tfin: 850~880°C; Tcoil: 615~650°C;
21.2 Final Thickness: 1.8~4.0 mm; C: 0.08~0.18%; Mn: 0.40~1.00%;
0.31 P < 0.020%; S < 0.020%; Si < 0.030%; Al: 0.020~0.050%; N: 0.0030~0.0090%.
8070.6
6377.0
-25.6
Langenscheid -Valid under the following conditions: C: 0.005~0,10%; Mn: 0.40%;
21.6 P < 0.016%; S < 0.026%; Si < 0.010%; Al: < 0.040%; N: 0.0020~0.0040%.
19.9 Cold rolled steel was box annealed at 700°C;
21.9 the time of treatment, including heating of the samples,
4.6 was equal to 32 hours, being followed by furnace cooling.
0.26
Morrison
0.49
13. Pickering
665.5
1538.6
692.8
-0.10
1.1
-40.7
Pickering -The Friction Stress σo (Mpa) value depends on the previous treatment of
283.6 the material, and can be found in the table below:
628.1
70
-Δσppt: Precipitation Strengthening [MPa], for steels with Nb, Ti and/or V
defined by the formula below (Mpa).
-The effect of solid solution strengthening from another alloy elements
solubilized in ferrite can be included in this equation,
using the following linear coefficients:
-Calculation of the precipitation strengthening of quench-aged carbides and
precipitate carbonitrides in Nb, V and Ti steels.
-Δσppt can be calculated using a more simplified approach,
multiplying the total content of the precipitating alloy by
the factor B shown in the table below:
Volume Fraction of the Precipitate (%):
Mean Planar Intercept Diameter of the Precipitate (mikron):
Hodgson
93.2
695.0
770.4
Mitchell
0.000 -For Steels with Al Content over 0.010% and Si Content between 0.25 and 0.35%.
0.78 -Precision of the Formulas: ± 40 MPa.
677.7
923.6
14. Gorni
1412.2 Mean Ferritic Free Path (mikron)
5305.6 Mean Diameter of Martensite Islands (mikron)
5305.6 Fraction of Martensite (%)
-58.5
Pickering Burger’s Vector
120.0 Dislocation Density (lines/cm^2)
4.9E-13 Volume Fraction of the Precipitate (%)
766.1 Mean Planar Intercept Diameter of the Precipitate (mikron)
1461.63 Mean Spacing between High Angle Boundaries (“Packet” or Prior -
101.0 Austenite Grain Boundaries), mikron
BainiteFerrite Lath Size (mm)
Gladman Volume Fraction of Ferrite (%)
289.9 Ferrite Grain Size (mm)
617.1 Pearlite Lamelar Spacing (mm)
1116.4 Pearlite Colony Size (mm)
Pearlitic Carbide Lamellar Thickness (mm)
Pinoy Ferrite Grain Size (mm)
214.6 -Valid under the following conditions: ULC Steel; Mn: 0.075~0.578%;
344.9 P < 0.109%; S:0.003~0.004%; Si < 0.34%; Al: < 0.432%;
62.9 N: 0.0014~0.0020%; B < 0.0030%.
-Cold rolled steel was box annealed at 700°C; the time of treatment,
including heating of the samples, was equal to 32 hours,
being followed by furnace cooling.