This document evaluates the tensile properties of friction stir welding (FSW) butt joints of aluminum alloys. Three process parameters - spindle speed, welding speed, and plunge depth - were optimized using Taguchi design of experiments. Aluminum alloy 1100 plates were welded using a cylindrical pin tool. Tensile tests were conducted and analyzed using signal-to-noise ratios to determine the optimal parameter levels that yielded maximum tensile strength. The results found that axial force was the most influential parameter, followed by spindle speed and welding speed. The optimum combination was a spindle speed of 1100 rpm, welding speed of 75mm/min, and axial force of 126.09.
OPTIMIZATION OF MACHINING PARAMETERS WITH TOOL INSERT SELECTION FOR S355J2G3 ...AVINASH JURIANI
The key goal of modern manufacturing industries is increased productivity & high quality
Surface Roughness is major concern for quality aspects affecting performance.
Speed, Feed & Depth of cut mainly influences SR & MRR in Turning
Taguchi & Grey Relational Technique is used for optimization followed by ANOVA for contribution
MADM is the need for better Tool Insert Selection to get requisite surface finish
OPTIMIZATION OF MACHINING PARAMETERS WITH TOOL INSERT SELECTION FOR S355J2G3 ...AVINASH JURIANI
The key goal of modern manufacturing industries is increased productivity & high quality
Surface Roughness is major concern for quality aspects affecting performance.
Speed, Feed & Depth of cut mainly influences SR & MRR in Turning
Taguchi & Grey Relational Technique is used for optimization followed by ANOVA for contribution
MADM is the need for better Tool Insert Selection to get requisite surface finish
A Review on Effect of Process Parameters on Tensile Strength of Friction Stir...ijsrd.com
Friction stir welding (FSW) is an innovative solid state joining process. This paper discuss about the friction stir welding of joining heat treated aluminum alloys for Aerospace and Automobile industries. These welded joints have higher tensile strength to weight ratio and finer micro structure. FSW of aluminum alloys have the potential to hold good mechanical and metallurgical properties. An attempt is made to determine and evaluate the influence of the process parameters of FSW on the weldments. The aim of this study was to investigate the effect of process parameters on the tensile strength of the welded joints.
Finite Element Analysis of Single Point Cutting ToolIJMER
In this project, temperature at tool-tip interface is determined, generated in high-speed machining operations. Specifically, three different analyses are comparing to an experimental measurement of temperature in a machining process at slow speed, medium speed and at high speed. In addition, three analyses are done of a High Speed Steel and of a Carbide Tip Tool machining process at three different cutting speeds, in order to compare to experimental results produced as part of this study. An investigation of heat generation in cutting tool is performed by varying cutting parameters at the suitable cutting tool geometry. The experimental results reveal that the main factors responsible for increasing cutting temperature are cutting speed (v), feed rate (f), and depth of cut (d), respectively. It is also determined that change in cutting speed and depth of cut has the maximum effect on increasing cutting temperature. Various researches have been undertaken in measuring the temperatures generated during cutting operations. Investigators made attempt to measure these cutting temperatures with various techniques during machining.
In this project, “Fluke 62 max IR thermometer” (Range -40 0C to 650 0C) is used for measuring temperature at tool-tip interface. Single point cutting tool has been solid modeled by using CAD Modeler Pro/E and FEA carried out by using ANSYS Workbench 14.5. Experimental work is done at “Khushi Engineering”, Nagpur.
By varying various parameters the effect of those on temperature are compared with the experimental results and FEA results. After comparison nearly 4% variation is found in between the results.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
MULTIOBJECTIVE OPTIMIZATION OF MACHINING PARAMETERSFOR C-65 MATERIAL USING TA...AVINASH JURIANI
CNC machines lead a major in a manufacturing industry, machining comprises of wide variety of operations with turning operation being the most important one. In turning operation performance specifications of concern include surface
finish, material removal rate& tolerance which are mostly affected by different
machining parameters like machining condition, work piece, tool geometry and
operating parameters. Among all of them operating parameter and tool
geometry is the most important parameter for better surface finish. This
project presents the optimization of various operating parameters as velocity,
feed and depth of cut for proper selection of tool inserts for surface finish. The
experiment was conducted on CNC lathe with C-65 shaft material. Taguchi’s
statistical analysis was employed for single optimization as it provides an
effective method for product designing which operate continuously over
varying conditions surface roughness and depth of cut is the most effective
parameter for material removal rate. Best parameter combinations for
optimum surface roughness are speed (A) at level 2 (191 m/min), feed (B)
at level 1 (0.2 mm/rev), depth of cut (C) at level 3 (1.5 mm), for optimum
material removal rate are speed (A) at level 3 (254 m/min), feed (B) at level 3
(0.3 mm/rev), depth of cut (C) at level 3 (1.5 mm). GRG optimum
parameters for SR and MRR are Speed (A) at level 2 (191 m/min), feed (B)
at level 1 (0.2 mm/rev), depth of cut (C) at level 3 (1.5 mm)
Effect and optimization of machining parameters on cutting force and surface ...eSAT Journals
Abstract Productivity and the quality of the machined parts are the main challenges of metal cutting industry during turning process. Therefore cutting parameters must be chosen and optimize in such a way that the required surface quality can be controlled. Hence statistical design of experiments (DOE) and statistical/mathematical model are used extensively for optimize. The present investigation was carried out for effect of cutting parameters (cutting speed, depth of cut and feed) In turning off mild steel and aluminum to achieve better surface finish and to reduce power requirement by reducing the cutting forces involved in machining. The experimental layout was designed based on the 2^k factorial techniques and analysis of variance (ANOVA) was performed to identify the effect of cutting parameters on surface finish and cutting forces are developed by using multiple regression analysis. The coefficients were calculated by using regression analysis and the model is constructed. The model is tested for its adequacy by using 95% confidence level. By using the mathematical model the main and interaction effects of various process parameters on turning was studied. Keywords: Universal Lathe, Surface Finish, Cutting Force, High Speed Steel Tool, Factorial Technique.
A Review on Effect of Process Parameters on Tensile Strength of Friction Stir...ijsrd.com
Friction stir welding (FSW) is an innovative solid state joining process. This paper discuss about the friction stir welding of joining heat treated aluminum alloys for Aerospace and Automobile industries. These welded joints have higher tensile strength to weight ratio and finer micro structure. FSW of aluminum alloys have the potential to hold good mechanical and metallurgical properties. An attempt is made to determine and evaluate the influence of the process parameters of FSW on the weldments. The aim of this study was to investigate the effect of process parameters on the tensile strength of the welded joints.
Finite Element Analysis of Single Point Cutting ToolIJMER
In this project, temperature at tool-tip interface is determined, generated in high-speed machining operations. Specifically, three different analyses are comparing to an experimental measurement of temperature in a machining process at slow speed, medium speed and at high speed. In addition, three analyses are done of a High Speed Steel and of a Carbide Tip Tool machining process at three different cutting speeds, in order to compare to experimental results produced as part of this study. An investigation of heat generation in cutting tool is performed by varying cutting parameters at the suitable cutting tool geometry. The experimental results reveal that the main factors responsible for increasing cutting temperature are cutting speed (v), feed rate (f), and depth of cut (d), respectively. It is also determined that change in cutting speed and depth of cut has the maximum effect on increasing cutting temperature. Various researches have been undertaken in measuring the temperatures generated during cutting operations. Investigators made attempt to measure these cutting temperatures with various techniques during machining.
In this project, “Fluke 62 max IR thermometer” (Range -40 0C to 650 0C) is used for measuring temperature at tool-tip interface. Single point cutting tool has been solid modeled by using CAD Modeler Pro/E and FEA carried out by using ANSYS Workbench 14.5. Experimental work is done at “Khushi Engineering”, Nagpur.
By varying various parameters the effect of those on temperature are compared with the experimental results and FEA results. After comparison nearly 4% variation is found in between the results.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
MULTIOBJECTIVE OPTIMIZATION OF MACHINING PARAMETERSFOR C-65 MATERIAL USING TA...AVINASH JURIANI
CNC machines lead a major in a manufacturing industry, machining comprises of wide variety of operations with turning operation being the most important one. In turning operation performance specifications of concern include surface
finish, material removal rate& tolerance which are mostly affected by different
machining parameters like machining condition, work piece, tool geometry and
operating parameters. Among all of them operating parameter and tool
geometry is the most important parameter for better surface finish. This
project presents the optimization of various operating parameters as velocity,
feed and depth of cut for proper selection of tool inserts for surface finish. The
experiment was conducted on CNC lathe with C-65 shaft material. Taguchi’s
statistical analysis was employed for single optimization as it provides an
effective method for product designing which operate continuously over
varying conditions surface roughness and depth of cut is the most effective
parameter for material removal rate. Best parameter combinations for
optimum surface roughness are speed (A) at level 2 (191 m/min), feed (B)
at level 1 (0.2 mm/rev), depth of cut (C) at level 3 (1.5 mm), for optimum
material removal rate are speed (A) at level 3 (254 m/min), feed (B) at level 3
(0.3 mm/rev), depth of cut (C) at level 3 (1.5 mm). GRG optimum
parameters for SR and MRR are Speed (A) at level 2 (191 m/min), feed (B)
at level 1 (0.2 mm/rev), depth of cut (C) at level 3 (1.5 mm)
Effect and optimization of machining parameters on cutting force and surface ...eSAT Journals
Abstract Productivity and the quality of the machined parts are the main challenges of metal cutting industry during turning process. Therefore cutting parameters must be chosen and optimize in such a way that the required surface quality can be controlled. Hence statistical design of experiments (DOE) and statistical/mathematical model are used extensively for optimize. The present investigation was carried out for effect of cutting parameters (cutting speed, depth of cut and feed) In turning off mild steel and aluminum to achieve better surface finish and to reduce power requirement by reducing the cutting forces involved in machining. The experimental layout was designed based on the 2^k factorial techniques and analysis of variance (ANOVA) was performed to identify the effect of cutting parameters on surface finish and cutting forces are developed by using multiple regression analysis. The coefficients were calculated by using regression analysis and the model is constructed. The model is tested for its adequacy by using 95% confidence level. By using the mathematical model the main and interaction effects of various process parameters on turning was studied. Keywords: Universal Lathe, Surface Finish, Cutting Force, High Speed Steel Tool, Factorial Technique.
Aluminium alloy 1100 is used in manufacturing of Aircraft electrical conduits, Rivets, hose reel, sewage pumps, pressure regulator, level indicator ,control valves etc,. Friction stir welding (FSW) is an innovative solid state joining technique, employed for joining aluminium, magnesium, zinc and copper alloys. The FSW process parameters play a major role in deciding the weld quality.Effect of the tool rotational speed, weld speed, shoulder pin diameter, on the temperature at weld
nugget and temperature at HAZ were found out.
Optimization of friction stir welding process parameter using taguchi method ...eSAT Journals
Abstract Friction stir welding (FSW) is relatively new solid state joining process. This joining technique is energy efficient, environment friendly and versatile. Welding is a multiinput-output process in which quality of welded joint is depends upon a input parameter. Therefore optimization of input process parameter is required to achieve good quality of welding. There are so many methods of optimization in which Taguchi method and Response surface methodology are selected for optimization of process parameter. In this review the effect of process parameter on welded joint studied and optimizes the parameter by using Taguchi method and Response surface methodology. The study of Friction stir welding of Aluminium alloy and High density polyethylene sheets shows the improvement in welded joint quality by optimization of process parameter. The main process parameters which affect the strength of welded joint is tool rotational speed, welding speed, axial force and tool pin profile. Keywords: Friction stir welding (FSW), Optimization, Taguchi Method Response surface Methodology Prediction models
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Effect of Process Parameters of Friction Stir Welded Joint for Similar Alumin...IJERA Editor
In this paper the effect of process parameters of friction stir welded joint for similar aluminium alloys H30 was studied. Taper cylindrical with three flutes all made of High speed steel was used for the friction stir welding (FSW) aluminium alloy H30 and the tensile test of the welded joint were tested by universal testing method. The optimization done using detailed mathematical model is simulated by Minitab17. In this investigation, an effective approach based on Taguchi method, has been developed to determine the optimum conditions leading to higher tensile strength. Experiments were conducted on varying rotational speed, transverse speed, and axial force using L9 orthogonal array of Taguchi method. The present study aims at optimizing process parameters to achieve high tensile strength.
Effect of Process Parameters of Friction Stir Welded Joint for Similar Alumin...IJERA Editor
In this paper the effect of process parameters of friction stir welded joint for similar aluminium alloys H30 was studied. Taper cylindrical with three flutes all made of High speed steel was used for the friction stir welding (FSW) aluminium alloy H30 and the tensile test of the welded joint were tested by universal testing method. The optimization done using detailed mathematical model is simulated by Minitab17. In this investigation, an effective approach based on Taguchi method, has been developed to determine the optimum conditions leading to higher tensile strength. Experiments were conducted on varying rotational speed, transverse speed, and axial force using L9 orthogonal array of Taguchi method. The present study aims at optimizing process parameters to achieve high tensile strength.
Friction stir welding of aluminium 5086 alloyseSAT Journals
Abstract Friction Stir welding (FSW) is a solid state attachment method used for welding of metals of same and different metals. This process of friction stir welding (FSW) is widely using for the reason it can produces sound welds and doesn't have common issues like solidification and liquefaction cracking connected to the fusion techniques. The Friction stir welding of Al 5086 alloys had been commercialized and up to date interest is targeted on change of integrity with different metals. Thus on commercialize this method, analysis studies are required to characterize. particularly, FSW has impressed researchers to aim modification of integrity different metals like aluminum 5086 that differ in properties and sound welds with none or restricted inter metallic bonding of components has been done. In this paper we have to make a research on the current analysis state of FSW between aluminum 5086 with attention on the resulting welding and tensile strength, microstructure, elongation and the tools are used to produce the welds and also an insight into future analysis during this process of study the project of friction welding. By this process in our project we got an idea of going to maintain the rotational speed (rpm) 450 to 1400 and also by changing welding rpm (speed). This friction stir welding is used in nasa for joining of two totally different or same types of materials. Keywords: Friction stir welding, Tool, Welding parameters, and Mechanical properties etc…
Similar to Optimisation of Process parameter for Friction Stir Welding of Aluminium alloy using cylindrical pin profile (20)
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It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
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