The document discusses National Instruments' CompactRIO system, a reconfigurable input/output system for industrial control applications. It consists of a real-time controller running LabVIEW that can be paired with modular I/O modules. CompactRIO offers benefits like ruggedness, flexibility, and ease of programming compared to traditional PLC or PC-based systems. Specific modules mentioned include analog input, digital I/O, and thermocouple modules. CompactRIO is targeted at applications requiring control, measurement, processing or communication capabilities.

1. NI Compact Reconfigurable I/O System

2. Who Chooses NI? Eighty-five percent of Fortune 500 manufacturing companies have adopted NI virtual instrumentation.

3. Virtual Instrumentation Platform Today FPGAs RTOS Controllers Desktop PCs

4. Typical Control System PLCs local I/O, majority digital I/O PC HMI, logging, advanced control, communication, supervisory control PLCs Fieldbus Enterprise and Web Ethernet PCs

5. PLC Architecture Real-time OS Scanning loop SW architecture Processor Battery I/O Module I/O Module I/O Module I/O Module Processor Memory I/O Module I/O Module I/O Module I/O Module I/O Communication Bus

6. Processr Battery Memory PC Architecture General Purpose OS Open programming languages COTS high-performance components I/O Module I/O Module I/O Module I/O Module Processor Non-vol. Memory Memory Memory I/O Module I/O Module I/O Module I/O Module I/O Communication Bus

7. Real-time OS Open programming languages COTS high-performance components PAC Architecture Processor Non-vol. Memory Memory Memory I/O Module I/O Module I/O Module I/O Module I/O Communication Bus

8. PAC Component Compare PLC PAC PC High Shock and Vibration Ratings Safety and Haz Loc Certifications Industrial Temperature Range Real-Time OS Redundant Power Supply Inputs Full Windows Driver Set Floating Point Processor Non-Volatile Data Storage Full Featured Programming SW Ethernet Connectivity with Web

9. PAC: Combination of Software and Hardware Rugged Modular Hardware Flexible Open Software Controller I/O Communication Control and Analysis Functions Real-Time OS Analog & Digital I/O Floating Point Processor Ethernet Custom Hardware (FPGA) Fieldbus Interface Motion Vision Memory Non-Vol Storage Control Algorithms Data Logging Network Protocols Signal Analysis 3 rd Party Code Multiple Loop Operation Built-in Services Execution Priorities I/O and System Timing

10. PAC hardware targets are designed for applications requiring: Graphics – Half of the features and tools included in LabVIEW are designed to simplify development of user interfaces. As such, you can easily incorporate graphics and an HMI for control systems. Measurements (high-speed data acquisition, vision, and motion) -- National Instruments has a strong history in high-speed I/O, including vision acquisition, so you can incorporate measurements such as vibration or machine vision into your standard control systems. Processing capabilities – NI PACs excel in applications where specialized control algorithms, advanced signal processing, or data logging is required. Using LabVIEW, you can incorporate custom control code built using NI or third-party tools, implement signal processing such as joint time-frequency analysis, or log data locally and remotely. Platforms -- With LabVIEW, you can create code that runs a variety of platforms including a PC, embedded controller, FPGA chip, or handheld PDA. Communication -- LabVIEW makes it easy for you to pass data to the enterprise with tools like OPC and SQL/ODBC

11. Industrial Applications: Programmable Automation Controllers (PACs) Ruggedness and reliability of PLC Software capabilities of PC Modular and diverse I/O

12. Customer-Defined Automation Solutions based on modular hardware and software Traditional Programmable Controllers Programmable Automation Controllers Processor Control Engine Real-Time OS I/O Application Power supply

13. LabVIEW Development System Graphical programming for rapid development Built-in functionality for measurement and control applications Low-level programming for creating custom algorithms

14. The Goal of LabVIEW 8 Distributed Features One environment for managing all targets LabVIEW Project Consistent interface for communicating between nodes LabVIEW Shared Variable Easy scaling from small to large applications LabVIEW Real-Time and Datalogging and Supervisory Control Provide the best environment for developing applications and communication between one or more distributed nodes

15. Shared Variable Engine Integration Shared Variable Engine Application Software Hardware I/O Scan LabVIEW CVI MStudio OPC Client Modbus PLC cRIO CVS PXI cFP

16. Exercise 3: Real-Time Control

17. Leveraging High-Investment Technology FPGA – Reconfigurable Hardware

18. LabVIEW Mapped to FPGA AB CD F E Implementing Logic on FPGA: F = {(A+B)CD}  E

19. Specific Innovation Accelerating Control Graphically Reconfigurable Hardware LabVIEW FPGA Use high level graphical programming to design your own I/O hardware without prior knowledge of hardware design or VHDL

20. Example System configuration NI PAC Flow Sensor RS-232 Connection/ 4-20mA Type N Thermocouples PC or Server Internet

21. NI CompactRIO Accelerating Control Reconfigurable Embedded System Real-Time Processor RIO FPGA I/O Modules Programmed with LabVIEW Small size Low power consumption Extreme durability Connectivity ADC Signal Conditioning 

22. CompactRIO Designed for Rugged Applications

23. Overview Build custom I/O without building custom hardware Provides benefits of FPGA (we will discuss) without having to know VHDL or other HW design tools Removes need for board-level design for I/O Enables PC communication without having to develop complex driver software Replace multiple boards or expensive instruments Reconfigurability I/O counts and capabilities

24. LabVIEW Everywhere

25. Compact RIO Small form factor, 88.1 mm x 179.6 mm Low power 7-10 watts Power Supply: 9-35 VDC Rugged platform, -25 -70 deg C Operating temperature, 50 g shock rating Class 1 Div 2, Marine approval PID loops up to 200 kHz; dynamic signals (vibration\sound\ up to 800kS\sec) 3 rd party modules for SMS,GPRS,GPS

26. NI cRIO-9012 Real-Time Controller with 64 MB DRAM, 128 MB Storage Embedded controller runs LabVIEW Real-Time for deterministic control, data logging, and analysis 400 MHz processor, 128 MB nonvolatile storage, 64 MB DRAM memory 10/100BaseT Ethernet port with embedded Web and file servers with remote-panel user interface Full-speed USB host port for connection to USB flash and memory devices RS232 serial port for connection to peripherals; dual 9 to 35 VDC supply inputs -40 to 70 °C operating temperature range

27. New CompactRIO Modules I/O Density NI 9264 16-ch AO ±10 V, 10 kHz per channel NI 9403 32-ch 5V/TTL DIO Channel-to-channel Isolation NI 9219 4-ch Universal (V, mA, strain, TC), 24-bit, 100 Hz NI 9229 4-ch ±60 V, 24-bit, 50 kHz simultaneous NI 9239 4-ch ±10 V, 24-bit, 50 KHz simultaneous

28. NI 9211 4-Channel, 14 S/s, 24-Bit, ±80 mV Thermocouple Input Module 4 thermocouple (all types) or ±80 mV analog inputs -40 to 70 °C operating range 24-bit resolution; 50/60 Hz noise rejection Hot-swappable operation NIST-traceable calibration NI cRIO-9101 4-Slot, 1 M Gate CompactRIO Embedded Chassis Automatically synthesize custom control and signal processing circuitry using LabVIEW -40 to 70 °C operating range 1 M gate reconfigurable I/O (RIO) FPGA core for high processing power 4-slot reconfigurable embedded chassis accepts any CompactRIO I/O module DIN-rail mounting options

29. NI 9219 24-Bit Universal Analog Input 250 Vrms channel-to-channel isolation Built-in quarter, half, and full-bridge completion Built-in voltage and current excitation Thermocouple, RTD, resistance, voltage, and current measurements CJC per channel for accurate thermocouple measurement 100 S/s/ch simultaneous inputs NI TPC-2106/T 6 in. LabVIEW Touch Panel Computers with Windows CE 416 MHz Intel XScale processor running Windows CE 64 MB SDRAM and 64 MB onboard flash Display options: STN LCD (TPC-2106) or improved quality TFT LCD touch screen (TPC-2106T) Connectivity - 1 Ethernet, 2 USB 1.1 ports (1 host, 1 client), 2 RS232, and 1 RS485 NEMA4/IP65-compliant front panel Touch Panel Deployment License

30. S.E.A. Datentechnik GmbH cRIO Gxxx Mobile Modules offer access to CompactRIO systems for remote control, data acquisition and position tracking for mobile applications cRIO GPRS - General Packet Radio Service Module cRIO GPS - Global Positioning System Module cRIO RCC - Radio Controlled Clock Module cRIO Gxxx - Combo Module Software Packages cRIO device support for LabVIEW GPRS toolkit (incl. SMS toolkit) GPS toolkit RCC toolkit for time synchronization Central data server package for data processing Software for central data server for GSM communication

31. NEW! LabVIEW Statechart Module Combine with real-world I/O to implement Communication protocols Control applications User-interfaces Safety relevant logic Complex state machines FPGA logic Deploy Statecharts to Desktop PCs Real-Time systems FPGAs Microprocessors Industrial touch panels

32. Signal Generators New Square Wave, Gaussian and White Noise VIs Configuration panels for easy, rapid development Filters New Notch Filter Butterworth and Notch are now run-time tunable and multi-channel New IP for Signal Generators and Filters

33. Multi-Channel PID Support for up to 80 PID Channels 10X Improvement Low FGPA usage Configuration Panel Enter PID gains in floating point Rapid development time Run-time tunable parameters

34. LabVIEW FPGA IPNet Over 60 IP Cores and Examples Share your IP and examples with the entire LabVIEW FPGA community ni.com/ipnet

35. OEMs Services World Class Products

36. Service Offerings Software version maintenance Hardware BOM maintenance IP Protection Packaging, branding and labeling Testing Custom warranty Calibration

37. OEM and Service Success FIS ProCheck Product Life Cycle Value Proposition Assembly, labeling, packaging Hardware configuration, testing, and verification Software testing and installation BOM management Machine protection and minimize shutdown

38. Rugged, embedded machine control and monitoring systems FPGA performance and reliability Lower cost for high volume deployments NEW! cRIO-907x CompactRIO Integrated Systems Custom I/O I/O I/O I/O Processor FPGA Integrated RT Processor & FPGA

39. The NI Deployment Curve Number of Systems Deployed System Flexibility & Price LabVIEW Custom I/O I/O I/O I/O Processor FPGA PXI RIO NEW! CompactRIO Integrated CompactRIO PCI RIO

40. The NI 1722 and NI 1742 Smart Cameras Hardware VGA 640x480, 60 fps CCD image sensor PowerPC PowerQUICC II Pro 400/533 MHz Industrial I/O Opto isolated 2-in & 2-out RS232 Quadrature encoder support** Built-in lighting controller & power** 2 x Gigabit Ethernet ports EtherCAT in 2008 Software Configuration: Vision Builder AI included Programming: LabVIEW RT with the Vision Development Module **1742 only