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Dr Andrew G Watts
Associate Professor of Medicinal Chemistry
Department of Pharmacy and Pharmacology
University of Bath
October 2014
2
Monoclonal Antibodies
Functional Improvements at SPC
Shelf Life Limits
Introduction
3
Monoclonal antibody (mAb) therapeutics are one of the fastest
growing sectors in the pharmaceutical industry and have already
established themselves as frontline therapies in oncology.
These drugs are often assigned short shelf lives once prepared for
administration, typically 24 to 48 hours.
However, SPC’s for some of these drugs recommend they be used
immediately following preparation.
Aim
4
To evaluate the physical, chemical and functional stability of
several mAb therapeutics used in oncology.
- Pertuzumab
- Rituximab
- Trastuzumab
- (Infliximab)
Compare the (quality) characteristics of these drugs immediately
after preparation with those at the limit of their SPC assigned shelf
life.
Methods
5
Physical/Chemical/Functional analysis of each antibody was
performed using:
• visual inspection
• SDS-page
• pH
• SE-HPLC,
• circular dichroism (VT-CD)
• dynamic light scattering (DLS)
• LC-MS
• Flowcam imaging (particle counting)
• Functional activity (tailored assay)
Each antibody was evaluated immediately following preparation as
well as at its SPC designated shelf life.
Results - Pertuzumab
6
Sub-visible particles Functional activity
Methods
7
‘Flowcam’ imaging (sub-visible particle counting)
micro-air bubble
silicone oil
aggregated protein
Quantification and characterisation of sub-visible particles
Flow rate: 0.15 ml/min, efficiency: 30.2%, cell: FC100 100 µm x 2000 µm
Methods
8
Functional activity – Cell based assay
7.7 Biological activity
Assessment of biological properties constitutes an essential step in establishing
understanding of the stability profile under specific conditions. The technique should be
relevant to the specific biological activity that enables the product to achieve its defined
biological effect.
Results - Rituximab
9
Sub-visible particles Functional activity
Results - Trastuzumab
10
Sub-visible particles Functional activity
Results - Infliximab
11
Sub-visible particles Functional activity
Degradation Pathways
12
Dilution Process
13
Dilution
Preparation (reconstitution and dilution):
- Rapid change in the chemical micro-environment of the drug
- Dilution of A results in a dynamic mixture of B, C, D, E and F.
Summary
14
- Multiple stability studies on numerous monoclonal antibodies
have been performed.
- Higher levels of sub-visible particles and lower levels of functional
activity are observed immediately following preparation, as
compared to the product at the end of SPC assigned shelf-life.
- Dilution of the drug into its ready-to-use form dramatically
changes the micro-environment around the API.
- Physical changes that occur are dynamic and will reach an
equilibrium over time. This has been observed to result in lower
particle numbers and improved functional activity.
Research team
Dr
Richard
Parry
• Principal
Scientist
• Functional
Activity
Terry
Chapman
Dr Monika
Ali Khan
Physical Stab
Dr Andy
Watts
• Scientific
Lead
• Chemical
Stability
Maria
Connolly
• Programme
Lead
• Usability
mAbstalk.com
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Monoclonal antibodies: functional improvements at SPC shelf life limits

  • 1. Dr Andrew G Watts Associate Professor of Medicinal Chemistry Department of Pharmacy and Pharmacology University of Bath October 2014
  • 3. Introduction 3 Monoclonal antibody (mAb) therapeutics are one of the fastest growing sectors in the pharmaceutical industry and have already established themselves as frontline therapies in oncology. These drugs are often assigned short shelf lives once prepared for administration, typically 24 to 48 hours. However, SPC’s for some of these drugs recommend they be used immediately following preparation.
  • 4. Aim 4 To evaluate the physical, chemical and functional stability of several mAb therapeutics used in oncology. - Pertuzumab - Rituximab - Trastuzumab - (Infliximab) Compare the (quality) characteristics of these drugs immediately after preparation with those at the limit of their SPC assigned shelf life.
  • 5. Methods 5 Physical/Chemical/Functional analysis of each antibody was performed using: • visual inspection • SDS-page • pH • SE-HPLC, • circular dichroism (VT-CD) • dynamic light scattering (DLS) • LC-MS • Flowcam imaging (particle counting) • Functional activity (tailored assay) Each antibody was evaluated immediately following preparation as well as at its SPC designated shelf life.
  • 6. Results - Pertuzumab 6 Sub-visible particles Functional activity
  • 7. Methods 7 ‘Flowcam’ imaging (sub-visible particle counting) micro-air bubble silicone oil aggregated protein Quantification and characterisation of sub-visible particles Flow rate: 0.15 ml/min, efficiency: 30.2%, cell: FC100 100 µm x 2000 µm
  • 8. Methods 8 Functional activity – Cell based assay 7.7 Biological activity Assessment of biological properties constitutes an essential step in establishing understanding of the stability profile under specific conditions. The technique should be relevant to the specific biological activity that enables the product to achieve its defined biological effect.
  • 9. Results - Rituximab 9 Sub-visible particles Functional activity
  • 10. Results - Trastuzumab 10 Sub-visible particles Functional activity
  • 11. Results - Infliximab 11 Sub-visible particles Functional activity
  • 13. Dilution Process 13 Dilution Preparation (reconstitution and dilution): - Rapid change in the chemical micro-environment of the drug - Dilution of A results in a dynamic mixture of B, C, D, E and F.
  • 14. Summary 14 - Multiple stability studies on numerous monoclonal antibodies have been performed. - Higher levels of sub-visible particles and lower levels of functional activity are observed immediately following preparation, as compared to the product at the end of SPC assigned shelf-life. - Dilution of the drug into its ready-to-use form dramatically changes the micro-environment around the API. - Physical changes that occur are dynamic and will reach an equilibrium over time. This has been observed to result in lower particle numbers and improved functional activity.
  • 15. Research team Dr Richard Parry • Principal Scientist • Functional Activity Terry Chapman Dr Monika Ali Khan Physical Stab Dr Andy Watts • Scientific Lead • Chemical Stability Maria Connolly • Programme Lead • Usability
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