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Mechanical Measurements
& Instrumentation
3rd Lecture
Nada Rikabi
nadarikabi@yahoo.com
6 May 2014
Today’s Lecture
 Temperature (definition, scales)
 Thermometer (definition, desired characteristics)
 Temperature measurement methods.
6 May 2014 Mechanical Measurement - 3rd year 2
What is Temperature ?
 It is the measure of how “hot” or “cold” an object.
 It is not energy nor heat.
 It is the measure of the motion (vibration or
translation) of the atom/molecules that make-up an
object.
 The greater the motion/vibration the greater T.
 The smaller the motion/vibration the lower T.
6 May 2014 Mechanical Measurement - 3rd year 3
Diagrams show different objects with
different temperatures
6 May 2014 Mechanical Measurement - 3rd year 4
Figure 2
Warm
Figure 1
Cold
Figure 3
Hot
Temperature Scales
 All temperature scales are based on some easily
reproducible states such as the freezing and boiling
points of water, which are also called the ice point and
the steam point, respectively.
 In thermodynamics, it is very desirable to have a
temperature scale that is independent of the properties
of any substance or substances. Such a temperature
scale is called a thermodynamic temperature scale
6 May 2014 Mechanical Measurement - 3rd year 5
Temperature Scales
Temperature is measured in 3 common scales:
1. Celsius or Centigrade [ºC] – used in SI system.
[The ice and steam points were originally assigned
the values of 0 and 100°C, respectively].
2. Fahrenheit [ºF] – used in the English system.
[The corresponding values of the ice and steam
points are 32 and 212°F].
3. Thermodynamic temperature scale :
 Kelvin, K {note: units of Kelvin are not degrees K (ºK), just
K}, [SI system]
 Rankine scale, R. [English system]
6 May 2014 Mechanical Measurement - 3rd year 6
Temperature Relationships
6 May 2014 Mechanical Measurement - 3rd year 7
 The Kelvin scale is related to the Celsius scale by:
 The Rankine scale is related to the Fahrenheit scale by:
 The temperature scales in the two unit systems are related by:
 Therefore, when we are dealing with temperature differences
∆T, the temperature interval on both scales is the same.
6 May 2014 Mechanical Measurement - 3rd year 8
What is a thermometer?
 A device to measure temperature or temperature
gradient, using a variety(‫)تنوع‬ of different principles.
 The word thermometer is derived from two smaller
word fragments: thermo from the Greek for heat and
meter from Greek, meaning to measure.
 A thermometer has two important elements:
1. The temperature sensor (e.g. the bulb on a
mercury thermometer) in which some physical
change occurs with temperature.
2. Some means of converting this physical change
into a value.
6 May 2014 Mechanical Measurement - 3rd year 9
Desired Characteristics
Desirable Characteristics for a Thermometer:
 High sensitivity
 Large temperature range
 Accuracy
 Repeatability (precision).
 Easy calibration
 Fast response
 Easy and simple to use
6 May 2014 Mechanical Measurement - 3rd year 10
Temperature measurement methods
Temperature measurement can be classified into a few general
categories:
 Based on thermal expansion
 Liquid-in-glass thermometer
 Bimetallic thermometer
 Electrical method
 Thermocouple
 Resistance – temperature detector
 Radiation method
 Infrared (IR) pyrometer
6 May 2014 Mechanical Measurement - 3rd year 11
Thermometry Based on Thermal
Expansion
 Most materials exhibit a change in size with
changes in temperature.
 Since this physical phenomenon is well defined
and repeatable, it is useful for temperature
measurement.
 The liquid-in-glass thermometer and the
bimetallic thermometer are based on this
phenomenon.
6 May 2014 Mechanical Measurement - 3rd year 12
The Liquid in Glass Thermometer
 The Liquid in Glass thermometer use
the variation in volume of a liquid in
temperature.
 They use the fact that most fluids
expand on heating. The fluid is
contained in a sealed glass bulb, and
its expansion is measured using a scale
etched in the stem of the thermometer.
Mechanical Measurement - 3rd year 13
 Liquid in Glass thermometers have been used in science,
medicine, metrology and industry for almost 300 years.
 Liquids commonly used include Mercury and Alcohol.
6 May 2014
The Liquid in Glass Thermometer
Structure
Two basic parts:
a. The bulb: Acting as a reservoir holding the
liquid whose volume changes with
temperature. The Bulb also acts as a sensor
or gauge which is inserted in the body
whose temperature is to be measured.
6 May 2014 Mechanical Measurement - 3rd year 14
b. The Stem: containing the scale that is measuring
the temperature and a capillary through which the
liquid can accordingly expand and contract
6 May 2014 Mechanical Measurement - 3rd year 15
Mercury in Glass Thermometer
 The operation of a mercury-in-glas thermometer is
based on the thermal expansion of mercury contained
in a glass capillary where the level of the mercury is
read as an indication of the temperature.
 Range: Covering a wide temperature range from -38
°C to 356 °C, and can be increased to 600 °C or
beyond.
6 May 2014 Mechanical Measurement - 3rd year 16
Mercury in Glass Thermometer
Advantages : Disadvantages
1. Cheap 1. Display is harder to read
2. Durable ‫متين‬ 2. Does not work below -39ºc (hg freezing point)
3. Accurate
4. Easily calibrate 4. Slow response
5. Does not stick to glass 5. Fragile ‫هش‬
6. Uniform expansion 6. Mercury vapour is poisonous ‫سام‬
6 May 2014 Mechanical Measurement - 3rd year 17
Alcohol Thermometer
 Uses ethyl alcohol.
 Range -118°C to 80°C
6 May 2014 Mechanical Measurement - 3rd year 18
Advantages : Disadvantages
1. Low freezing point -1180C 1. Non-uniform expansions
2. Safe liquid 2. Sticks to glass
3. Cheap 3. Slow reaction to temperature changes
4. Low boiling point 800C
5. Less durable (alcohol evaporates)
Example
The length of the mercury thread is found to be 20 mm and
100 mm at 00C and 1000C respectively on an ungraduated
thermometer. What is the temperature corresponding to the
length of mercury thread of 40mm ?
6 May 2014 Mechanical Measurement - 3rd year 19
1000C
00C
x
100 mm
40 mm
20 mm
Solution:
Let x is the required temperature.
Ɵ = (lƟ – l0) / (l100 – l0) x 100°C
= (40 – 20) / (100 – 20) x 100°C
= 25 °C
Bimetallic Thermometer
 Bimetallic thermometer
consists of two pieces of
different metals welded
together.
 Each piece of metal
strip(‫)شريط‬ is having a
different coefficient of
expansion.
 The strip bends when it is
subjected to heat.
 If one end is fixed, other end
displaces in response to
temperature changes.
6 May 2014 Mechanical Measurement - 3rd year 20
Bimetallic Thermometer
 Bimetal strips can be fabricated
into coils, spirals, and disks.
 Frequently used in on-off
temperature control (thermostats).
6 May 2014 Mechanical Measurement - 3rd year 21
Bimetallic thermometer
Range of use: -65 to 430 °C
Accuracy: varies with range ± 0.5 to 12°C
Major application areas include:
− Circuit breakers for electrical heating devices (iron,
oven, heater, grills etc)
− air-conditioning thermostats
− Wall thermometers
Bimetallic Thermometer
6 May 2014 Mechanical Measurement - 3rd year 22
Thermocouple
 A thermocouple is a junction between two different
metals that produces a voltage related to a temperature
difference.
6 May 2014 Mechanical Measurement - 3rd year 23
 Thermocouples are among the
easiest temperature sensors to
use and obtain and are widely
used in science and industry.
 Range: Over different types
they cover from -250C to
+2500C.
Thermocouple Principle
 Thomas Seebeck discovered that when
two wires composed of dissimilar metals
are joined at both ends and one of the ends
is heated, a continuous current will flow
across this thermoelectric circuit.
 By measuring the so-called “Seebeck
Voltage” across the open circuit, the
temperature can be determined by the
equation:
 where the proportionality constant, αAB, is
the Seebeck coefficient for metals A and B
(V/K), and T is the absolute temperature.
6 May 2014 Mechanical Measurement - 3rd year 24
 The voltmeter reading is:
 One way to determine the temperature of J2 is to physically put
the junction into an ice bath, forcing its temperature to be 0 °C
and establishing J2 as the Reference Junction.
6 May 2014 Mechanical Measurement - 3rd year 25
Then V becomes:
Thermocouple Materials
The three most common thermocouple materials for moderate
temperatures are Iron-Constantan (Type J), Copper-Constantan
(Type T), and Chromel-Alumel (Type K).
6 May 2014 Mechanical Measurement - 3rd year 26
Capabilities and Limitations
Advantages
 Self powered (does not require a current)
 Wide Range
 Rugged
 Simple
 Inexpensive
Disadvantages
 extremely low voltage output (mV)
 Need reference point
 Non-Linear
6 May 2014 Mechanical Measurement - 3rd year 27
Electric Thermometers
 Electric thermometer includes electrical
resistance thermometer, semiconductor
thermometer (thermistor) and thermocouple
thermometer.
 Platinum resistance thermometer and
thermocouple thermometer are explained in
this course.
6 May 2014 Mechanical Measurement - 3rd year 28
Resistance Temperature Detector
(RTD)
 An RTD is a temperature sensor
that operates on the measurement
principle that a material’s
electrical resistance changes with
temperature.
6 May 2014 Mechanical Measurement - 3rd year 29
 By supplying an RTD with a constant current and
measuring the resulting voltage drop across the resistor, the
RTD’s resistance can be calculated, and the temperature
can be determined.
 The RTD element is made from a pure material, typically
platinum (the most commonly used), nickel or copper.
Resistance Temperature Detector
(RTD)
6 May 2014 Mechanical Measurement - 3rd year 30
Advantages : Disadvantages
1. Most accurate 1. Expansive
2. Most repeatable 2. Current source required
3. Wide range (-196°C to 660°C) 3. Sensitive to vibration
4. Change in resistance is linear 4. Fragile
5. Good stability at high temperature 5. Slowest response time
6. Easy to calibrate
Pyrometer
 Pyrometers are also known as Radiation
thermometers.
 A pyrometer, is a non-contact instrument that detects
an object’s surface temperature by measuring the
temperature of the electromagnetic radiation (infrared
or visible) emitted from the object.
 Idea: Every object whose temperature above the
absolute zero emits radiation.
6 May 2014 Mechanical Measurement - 3rd year 31
Infrared (IR) pyrometer
6 May 2014 32
The target emits infrared radiation (IR) according to its
temperature.
The detector converts (IR) received into electrical signals, which
are then emitted as temperature values by the electronic system
Infrared (IR) pyrometer
Advantages:
1. High temperature measurement (greater than
1300°C)
2. Wide range
3. Fast response (in the ms range).
4. Measuring moving object
5. Measuring objects which are difficult to access
(high-voltage parts, great measurement distance).
6 May 2014 Mechanical Measurement - 3rd year 33

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Measure 3rd lec

  • 1. Mechanical Measurements & Instrumentation 3rd Lecture Nada Rikabi nadarikabi@yahoo.com 6 May 2014
  • 2. Today’s Lecture  Temperature (definition, scales)  Thermometer (definition, desired characteristics)  Temperature measurement methods. 6 May 2014 Mechanical Measurement - 3rd year 2
  • 3. What is Temperature ?  It is the measure of how “hot” or “cold” an object.  It is not energy nor heat.  It is the measure of the motion (vibration or translation) of the atom/molecules that make-up an object.  The greater the motion/vibration the greater T.  The smaller the motion/vibration the lower T. 6 May 2014 Mechanical Measurement - 3rd year 3
  • 4. Diagrams show different objects with different temperatures 6 May 2014 Mechanical Measurement - 3rd year 4 Figure 2 Warm Figure 1 Cold Figure 3 Hot
  • 5. Temperature Scales  All temperature scales are based on some easily reproducible states such as the freezing and boiling points of water, which are also called the ice point and the steam point, respectively.  In thermodynamics, it is very desirable to have a temperature scale that is independent of the properties of any substance or substances. Such a temperature scale is called a thermodynamic temperature scale 6 May 2014 Mechanical Measurement - 3rd year 5
  • 6. Temperature Scales Temperature is measured in 3 common scales: 1. Celsius or Centigrade [ºC] – used in SI system. [The ice and steam points were originally assigned the values of 0 and 100°C, respectively]. 2. Fahrenheit [ºF] – used in the English system. [The corresponding values of the ice and steam points are 32 and 212°F]. 3. Thermodynamic temperature scale :  Kelvin, K {note: units of Kelvin are not degrees K (ºK), just K}, [SI system]  Rankine scale, R. [English system] 6 May 2014 Mechanical Measurement - 3rd year 6
  • 7. Temperature Relationships 6 May 2014 Mechanical Measurement - 3rd year 7  The Kelvin scale is related to the Celsius scale by:  The Rankine scale is related to the Fahrenheit scale by:  The temperature scales in the two unit systems are related by:  Therefore, when we are dealing with temperature differences ∆T, the temperature interval on both scales is the same.
  • 8. 6 May 2014 Mechanical Measurement - 3rd year 8
  • 9. What is a thermometer?  A device to measure temperature or temperature gradient, using a variety(‫)تنوع‬ of different principles.  The word thermometer is derived from two smaller word fragments: thermo from the Greek for heat and meter from Greek, meaning to measure.  A thermometer has two important elements: 1. The temperature sensor (e.g. the bulb on a mercury thermometer) in which some physical change occurs with temperature. 2. Some means of converting this physical change into a value. 6 May 2014 Mechanical Measurement - 3rd year 9
  • 10. Desired Characteristics Desirable Characteristics for a Thermometer:  High sensitivity  Large temperature range  Accuracy  Repeatability (precision).  Easy calibration  Fast response  Easy and simple to use 6 May 2014 Mechanical Measurement - 3rd year 10
  • 11. Temperature measurement methods Temperature measurement can be classified into a few general categories:  Based on thermal expansion  Liquid-in-glass thermometer  Bimetallic thermometer  Electrical method  Thermocouple  Resistance – temperature detector  Radiation method  Infrared (IR) pyrometer 6 May 2014 Mechanical Measurement - 3rd year 11
  • 12. Thermometry Based on Thermal Expansion  Most materials exhibit a change in size with changes in temperature.  Since this physical phenomenon is well defined and repeatable, it is useful for temperature measurement.  The liquid-in-glass thermometer and the bimetallic thermometer are based on this phenomenon. 6 May 2014 Mechanical Measurement - 3rd year 12
  • 13. The Liquid in Glass Thermometer  The Liquid in Glass thermometer use the variation in volume of a liquid in temperature.  They use the fact that most fluids expand on heating. The fluid is contained in a sealed glass bulb, and its expansion is measured using a scale etched in the stem of the thermometer. Mechanical Measurement - 3rd year 13  Liquid in Glass thermometers have been used in science, medicine, metrology and industry for almost 300 years.  Liquids commonly used include Mercury and Alcohol. 6 May 2014
  • 14. The Liquid in Glass Thermometer Structure Two basic parts: a. The bulb: Acting as a reservoir holding the liquid whose volume changes with temperature. The Bulb also acts as a sensor or gauge which is inserted in the body whose temperature is to be measured. 6 May 2014 Mechanical Measurement - 3rd year 14 b. The Stem: containing the scale that is measuring the temperature and a capillary through which the liquid can accordingly expand and contract
  • 15. 6 May 2014 Mechanical Measurement - 3rd year 15
  • 16. Mercury in Glass Thermometer  The operation of a mercury-in-glas thermometer is based on the thermal expansion of mercury contained in a glass capillary where the level of the mercury is read as an indication of the temperature.  Range: Covering a wide temperature range from -38 °C to 356 °C, and can be increased to 600 °C or beyond. 6 May 2014 Mechanical Measurement - 3rd year 16
  • 17. Mercury in Glass Thermometer Advantages : Disadvantages 1. Cheap 1. Display is harder to read 2. Durable ‫متين‬ 2. Does not work below -39ºc (hg freezing point) 3. Accurate 4. Easily calibrate 4. Slow response 5. Does not stick to glass 5. Fragile ‫هش‬ 6. Uniform expansion 6. Mercury vapour is poisonous ‫سام‬ 6 May 2014 Mechanical Measurement - 3rd year 17
  • 18. Alcohol Thermometer  Uses ethyl alcohol.  Range -118°C to 80°C 6 May 2014 Mechanical Measurement - 3rd year 18 Advantages : Disadvantages 1. Low freezing point -1180C 1. Non-uniform expansions 2. Safe liquid 2. Sticks to glass 3. Cheap 3. Slow reaction to temperature changes 4. Low boiling point 800C 5. Less durable (alcohol evaporates)
  • 19. Example The length of the mercury thread is found to be 20 mm and 100 mm at 00C and 1000C respectively on an ungraduated thermometer. What is the temperature corresponding to the length of mercury thread of 40mm ? 6 May 2014 Mechanical Measurement - 3rd year 19 1000C 00C x 100 mm 40 mm 20 mm Solution: Let x is the required temperature. Ɵ = (lƟ – l0) / (l100 – l0) x 100°C = (40 – 20) / (100 – 20) x 100°C = 25 °C
  • 20. Bimetallic Thermometer  Bimetallic thermometer consists of two pieces of different metals welded together.  Each piece of metal strip(‫)شريط‬ is having a different coefficient of expansion.  The strip bends when it is subjected to heat.  If one end is fixed, other end displaces in response to temperature changes. 6 May 2014 Mechanical Measurement - 3rd year 20
  • 21. Bimetallic Thermometer  Bimetal strips can be fabricated into coils, spirals, and disks.  Frequently used in on-off temperature control (thermostats). 6 May 2014 Mechanical Measurement - 3rd year 21 Bimetallic thermometer Range of use: -65 to 430 °C Accuracy: varies with range ± 0.5 to 12°C Major application areas include: − Circuit breakers for electrical heating devices (iron, oven, heater, grills etc) − air-conditioning thermostats − Wall thermometers
  • 22. Bimetallic Thermometer 6 May 2014 Mechanical Measurement - 3rd year 22
  • 23. Thermocouple  A thermocouple is a junction between two different metals that produces a voltage related to a temperature difference. 6 May 2014 Mechanical Measurement - 3rd year 23  Thermocouples are among the easiest temperature sensors to use and obtain and are widely used in science and industry.  Range: Over different types they cover from -250C to +2500C.
  • 24. Thermocouple Principle  Thomas Seebeck discovered that when two wires composed of dissimilar metals are joined at both ends and one of the ends is heated, a continuous current will flow across this thermoelectric circuit.  By measuring the so-called “Seebeck Voltage” across the open circuit, the temperature can be determined by the equation:  where the proportionality constant, αAB, is the Seebeck coefficient for metals A and B (V/K), and T is the absolute temperature. 6 May 2014 Mechanical Measurement - 3rd year 24
  • 25.  The voltmeter reading is:  One way to determine the temperature of J2 is to physically put the junction into an ice bath, forcing its temperature to be 0 °C and establishing J2 as the Reference Junction. 6 May 2014 Mechanical Measurement - 3rd year 25 Then V becomes:
  • 26. Thermocouple Materials The three most common thermocouple materials for moderate temperatures are Iron-Constantan (Type J), Copper-Constantan (Type T), and Chromel-Alumel (Type K). 6 May 2014 Mechanical Measurement - 3rd year 26
  • 27. Capabilities and Limitations Advantages  Self powered (does not require a current)  Wide Range  Rugged  Simple  Inexpensive Disadvantages  extremely low voltage output (mV)  Need reference point  Non-Linear 6 May 2014 Mechanical Measurement - 3rd year 27
  • 28. Electric Thermometers  Electric thermometer includes electrical resistance thermometer, semiconductor thermometer (thermistor) and thermocouple thermometer.  Platinum resistance thermometer and thermocouple thermometer are explained in this course. 6 May 2014 Mechanical Measurement - 3rd year 28
  • 29. Resistance Temperature Detector (RTD)  An RTD is a temperature sensor that operates on the measurement principle that a material’s electrical resistance changes with temperature. 6 May 2014 Mechanical Measurement - 3rd year 29  By supplying an RTD with a constant current and measuring the resulting voltage drop across the resistor, the RTD’s resistance can be calculated, and the temperature can be determined.  The RTD element is made from a pure material, typically platinum (the most commonly used), nickel or copper.
  • 30. Resistance Temperature Detector (RTD) 6 May 2014 Mechanical Measurement - 3rd year 30 Advantages : Disadvantages 1. Most accurate 1. Expansive 2. Most repeatable 2. Current source required 3. Wide range (-196°C to 660°C) 3. Sensitive to vibration 4. Change in resistance is linear 4. Fragile 5. Good stability at high temperature 5. Slowest response time 6. Easy to calibrate
  • 31. Pyrometer  Pyrometers are also known as Radiation thermometers.  A pyrometer, is a non-contact instrument that detects an object’s surface temperature by measuring the temperature of the electromagnetic radiation (infrared or visible) emitted from the object.  Idea: Every object whose temperature above the absolute zero emits radiation. 6 May 2014 Mechanical Measurement - 3rd year 31
  • 32. Infrared (IR) pyrometer 6 May 2014 32 The target emits infrared radiation (IR) according to its temperature. The detector converts (IR) received into electrical signals, which are then emitted as temperature values by the electronic system
  • 33. Infrared (IR) pyrometer Advantages: 1. High temperature measurement (greater than 1300°C) 2. Wide range 3. Fast response (in the ms range). 4. Measuring moving object 5. Measuring objects which are difficult to access (high-voltage parts, great measurement distance). 6 May 2014 Mechanical Measurement - 3rd year 33