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Government Engineering College
Bhavnagar
Mechanical Measurement and Metrology
Expansion Thermometers and Pyrometers
Prepared by:
Anand Kanabar (140210119051)
Introduction
 The accurate measurement of temperature is vital across abroad spectrum
of human activities,
 Including industrial processes (e.g. making steel) Manufacturing;
 Monitoring (in food transport and storage),
 Health and safety.
 In fact, in almost every sector, temperature is one of the key parameters to be
measured
 The means of accurately measuring temperatures has long fascinated people.
 One of the differences between temperature and other physical concepts, such as
mass or length, is that it is subjective.
 Different people will have different perceptions of what is hot and what is cold.
 To make objective measurements, we must use thermometer in which some physical
property of a substance changes with temperature in a reliable and reproducible
way.
1.Bulb: The reservoir for containing most of the thermometric liquid
(mercury).
2.Stem: The glass tube having a capillary bore along which the liquid
moves with changes in temperature.
3.Scale: A narrow-temperature-range scale for reading a reference
temperature .
• The volume of mercury changes slightly with temperature; the
small change in volume drives the narrow mercury column a
relatively long way up the tube.
• The space above the mercury may be filled with nitrogen or it
may be at less than atmospheric pressure , a partial vacuum
Construction
1.Liquid – in – Glass Thermometer
 Advantages
1) Simplicity in use & low cost.
2) Portable device.
3) Checking physical damage is easy.
4) Power source not require.
 Disadvantages
1) Can not used for automatic recording.
2) Time lag in measurement.
3) Range is limited to about 300 °C .
2.Bimetallic Thermometer
 In an industry, there is always a need to measure and monitor temperature of a
particular spot, field or locality.
 The industrial names given to such temperature sensors are Temperature Indicators
(TI) or Temperature Gauges (TG).
 All these temperature gauges belong to the class of instruments that are known as
bimetallic sensors.
Two basic principles of operation is to be followed in the case of a bimetallic sensor.
1) A metal tends to undergo a volumetric dimensional change (expansion/contraction),
according to the change in temperature.
2) Different metals have different co-efficient of temperatures. The rate of volumetric
change depends on this co-efficient of temperature.
Construction
Construction
 A change in temperature causes the free end of the strip to expand or contract due
to the different coefficients of expansion of the two metals.
 This movement is linear to the change in temperature and the deflection of the free
end can be read out by attaching a pointer to it.
 This reading will indicate the value of temperature. Bimetallic strips are available
in different forms like helix type, cantilever, spiral, and also flat type.
 Advantages
1) Power source not required
2) Robust, easy to use and cheap.
3) Can be used to 500 °C.
 Disadvantages
1) Not very accurate.
2) Limited to applications where manual reading is acceptable.
3) Not suitable for very low temperatures because the expansion of
metals tend to be too similar, so the device becomes a rather
insensitive thermometer
Pressure Thermometer
1. Liquid Pressure Thermometers.
2. Vapour Pressure Thermometers.
1.Liquid Pressure Thermometers.
Works on the thermal expansion of liquid
This system completely filled with hydrocarbon liquids
Like xylene, toluene, alcohol etc.
Criterion for selection of liquid
•Pressure inside the system must be greater than the vapour
Pressure of liquid to avoid vaporization.
•Liquid should not allowed to solidify even in cold storage.
Vapour Pressure Thermometers.
The vapour pressure
thermometer works on the
vapour pressure of the volatile
liquid that depends on
temperature at the free surface of
the liquid.
Hence any change in the
temperature of volatile liquid can
be measured in terms of change in
its vapour pressure.
In this system some of the liquid
vaporises when the temperature
Of the liquid increases resulting
increase in vapour pressure which
is measured by a bourdon tube.
Pyrometer
• A pyrometer is a device that is used for the temperature measurement of an
object.
• The device actually tracks and measures the amount of heat that is radiated
from an object.
• The thermal heat radiates from the object to the optical system present
inside the pyrometer.
• The optical system makes the thermal radiation into a better focus and
passes it to the detector.
• In an optical pyrometer, a brightness comparison is made to measure the
temperature.
• The device compares the brightness produced by the radiation of the object
whose temperature is to be measured,
• For an object, its light intensity always depends on the temperature of the
object.
• After adjusting the temperature, the current passing through it is measured
using a multimeter, as its value will be proportional to the temperature of
the source when calibrated.
• The working of an optical pyrometer is shown in the figure below.
As shown in the figure above, an optical
pyrometer has the following components.
1. An eye piece at the left side and an optical lens on the right.
2. A reference lamp, which is powered with the help of a battery.
3. A rheostat to change the current and hence the brightness intensity.
4. So as to increase the temperature range which is to be measured, an
absorption screen is fitted between the optical lens and the reference bulb.
Working
1.The radiation from the source is emitted and the
optical objective lens captures it.
2.The lens helps in focusing the thermal radiation on to the reference bulb.
3.The observer watches the process through the eye piece
and corrects it in such a manner that the reference lamp
filament has a sharp focus and the filament is super-imposed
on the temperature source image.
4.The observer starts changing the rheostat values and the
current in the reference lamp changes.
5.This in turn, changes its intensity.
• This change in current can be observed in three different ways.
The filament is dark. That is, cooler than the
temperature source.
Filament is bright. That is, hotter than the temperature
source.
Filament disappears. Thus, there is equal brightness between
the filament and temperature source
At this time, the current that flows in the reference
lamp is measured, as its value is a measure of the
temperature of the radiated light in the temperature source,
when calibrated.
• Advantages
1. Provides a very high accuracy with +/-5º Celsius.
2. The biggest advantage of this device is that, there is no direct contact
between the pyrometer and the object whose temperature is to be found out.
• Disadvantages
1. As the measurement is based on the light intensity, the device can be used
only in applications with a minimum temperature of 700º Celsius.
2. The device is not useful for obtaining continuous values of temperatures at
small intervals.
•Applications
1.Used to measure temperatures of liquid metals or highly heated materials.
2.Can be used to measure furnace temperatures.
Radiation Pyrometer
 The radiation pyrometer has an optical system, including a lens, a mirror
and an adjustable eye piece.
 The heat energy emitted from the hot body is passed on to the optical lens,
which collects it and is focused on to the detector with the help of the
mirror and eye piece arrangement.
 The detector may either be a thermistor or photomultiplier tubes. Though
the latter is known for faster detection of fast moving objects, the former
may be used for small scale applications.
 Thus, the heat energy is converted to its corresponding electrical signal by
the detector and is sent to the output temperature display device.
•Construction & working
Measure Temperature Accurately with Expansion Thermometers and Pyrometers

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Measure Temperature Accurately with Expansion Thermometers and Pyrometers

  • 1. Government Engineering College Bhavnagar Mechanical Measurement and Metrology Expansion Thermometers and Pyrometers Prepared by: Anand Kanabar (140210119051)
  • 2. Introduction  The accurate measurement of temperature is vital across abroad spectrum of human activities,  Including industrial processes (e.g. making steel) Manufacturing;  Monitoring (in food transport and storage),  Health and safety.  In fact, in almost every sector, temperature is one of the key parameters to be measured  The means of accurately measuring temperatures has long fascinated people.  One of the differences between temperature and other physical concepts, such as mass or length, is that it is subjective.  Different people will have different perceptions of what is hot and what is cold.  To make objective measurements, we must use thermometer in which some physical property of a substance changes with temperature in a reliable and reproducible way.
  • 3. 1.Bulb: The reservoir for containing most of the thermometric liquid (mercury). 2.Stem: The glass tube having a capillary bore along which the liquid moves with changes in temperature. 3.Scale: A narrow-temperature-range scale for reading a reference temperature . • The volume of mercury changes slightly with temperature; the small change in volume drives the narrow mercury column a relatively long way up the tube. • The space above the mercury may be filled with nitrogen or it may be at less than atmospheric pressure , a partial vacuum Construction 1.Liquid – in – Glass Thermometer
  • 4.  Advantages 1) Simplicity in use & low cost. 2) Portable device. 3) Checking physical damage is easy. 4) Power source not require.  Disadvantages 1) Can not used for automatic recording. 2) Time lag in measurement. 3) Range is limited to about 300 °C .
  • 5. 2.Bimetallic Thermometer  In an industry, there is always a need to measure and monitor temperature of a particular spot, field or locality.  The industrial names given to such temperature sensors are Temperature Indicators (TI) or Temperature Gauges (TG).  All these temperature gauges belong to the class of instruments that are known as bimetallic sensors. Two basic principles of operation is to be followed in the case of a bimetallic sensor. 1) A metal tends to undergo a volumetric dimensional change (expansion/contraction), according to the change in temperature. 2) Different metals have different co-efficient of temperatures. The rate of volumetric change depends on this co-efficient of temperature.
  • 7. Construction  A change in temperature causes the free end of the strip to expand or contract due to the different coefficients of expansion of the two metals.  This movement is linear to the change in temperature and the deflection of the free end can be read out by attaching a pointer to it.  This reading will indicate the value of temperature. Bimetallic strips are available in different forms like helix type, cantilever, spiral, and also flat type.
  • 8.  Advantages 1) Power source not required 2) Robust, easy to use and cheap. 3) Can be used to 500 °C.  Disadvantages 1) Not very accurate. 2) Limited to applications where manual reading is acceptable. 3) Not suitable for very low temperatures because the expansion of metals tend to be too similar, so the device becomes a rather insensitive thermometer
  • 9. Pressure Thermometer 1. Liquid Pressure Thermometers. 2. Vapour Pressure Thermometers.
  • 10. 1.Liquid Pressure Thermometers. Works on the thermal expansion of liquid This system completely filled with hydrocarbon liquids Like xylene, toluene, alcohol etc. Criterion for selection of liquid •Pressure inside the system must be greater than the vapour Pressure of liquid to avoid vaporization. •Liquid should not allowed to solidify even in cold storage.
  • 11. Vapour Pressure Thermometers. The vapour pressure thermometer works on the vapour pressure of the volatile liquid that depends on temperature at the free surface of the liquid. Hence any change in the temperature of volatile liquid can be measured in terms of change in its vapour pressure. In this system some of the liquid vaporises when the temperature Of the liquid increases resulting increase in vapour pressure which is measured by a bourdon tube.
  • 12. Pyrometer • A pyrometer is a device that is used for the temperature measurement of an object. • The device actually tracks and measures the amount of heat that is radiated from an object. • The thermal heat radiates from the object to the optical system present inside the pyrometer. • The optical system makes the thermal radiation into a better focus and passes it to the detector. • In an optical pyrometer, a brightness comparison is made to measure the temperature. • The device compares the brightness produced by the radiation of the object whose temperature is to be measured,
  • 13. • For an object, its light intensity always depends on the temperature of the object. • After adjusting the temperature, the current passing through it is measured using a multimeter, as its value will be proportional to the temperature of the source when calibrated. • The working of an optical pyrometer is shown in the figure below.
  • 14.
  • 15. As shown in the figure above, an optical pyrometer has the following components. 1. An eye piece at the left side and an optical lens on the right. 2. A reference lamp, which is powered with the help of a battery. 3. A rheostat to change the current and hence the brightness intensity. 4. So as to increase the temperature range which is to be measured, an absorption screen is fitted between the optical lens and the reference bulb.
  • 16. Working 1.The radiation from the source is emitted and the optical objective lens captures it. 2.The lens helps in focusing the thermal radiation on to the reference bulb. 3.The observer watches the process through the eye piece and corrects it in such a manner that the reference lamp filament has a sharp focus and the filament is super-imposed on the temperature source image. 4.The observer starts changing the rheostat values and the current in the reference lamp changes. 5.This in turn, changes its intensity. • This change in current can be observed in three different ways. The filament is dark. That is, cooler than the temperature source.
  • 17. Filament is bright. That is, hotter than the temperature source. Filament disappears. Thus, there is equal brightness between the filament and temperature source At this time, the current that flows in the reference lamp is measured, as its value is a measure of the temperature of the radiated light in the temperature source, when calibrated.
  • 18. • Advantages 1. Provides a very high accuracy with +/-5º Celsius. 2. The biggest advantage of this device is that, there is no direct contact between the pyrometer and the object whose temperature is to be found out. • Disadvantages 1. As the measurement is based on the light intensity, the device can be used only in applications with a minimum temperature of 700º Celsius. 2. The device is not useful for obtaining continuous values of temperatures at small intervals. •Applications 1.Used to measure temperatures of liquid metals or highly heated materials. 2.Can be used to measure furnace temperatures.
  • 20.  The radiation pyrometer has an optical system, including a lens, a mirror and an adjustable eye piece.  The heat energy emitted from the hot body is passed on to the optical lens, which collects it and is focused on to the detector with the help of the mirror and eye piece arrangement.  The detector may either be a thermistor or photomultiplier tubes. Though the latter is known for faster detection of fast moving objects, the former may be used for small scale applications.  Thus, the heat energy is converted to its corresponding electrical signal by the detector and is sent to the output temperature display device. •Construction & working