ME 312 – Machine Design
Dr. Bilal A. Siddiqui,
Asst. Prof (ME)
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
1
Course Outline
 Basic criteria of design of machine parts
 Determination of permissible and actual stresses, factor of safety etc.
 Design of …..
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
2
Course Outline
 Pre-requisites
 Mechanics of Materials-I (ME-212)
 Mechanics of Materials-II (ME-213)
 Textbook
 Mechanical Engineering Design by J. E. Shigley, McGraw Hill
 References
 Machine Design, An Integrated Approach by R. L. Norton, McGraw Hill.
 Design of Machine Elements by M. F. Spotts, Prentice Hall
 Fundamentals of Machine Component Design, by R. C. Juvinall & K. M. Marshek, John
Wiley
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
3
Course Outline
 Evaluation Methods
 Course Objectives
 Design common machine elements and to gain experience in solving design problems.
 Prepare professional quality solutions and effectively communicate the results of analysis
and design.
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
4
Homeworks 6.5%
Project 7.0%
Quizzes 6.5%
Major Exams 30.0%
Final Exam 50.0%
What is a (Mechanical) Machine
 A machine is a tool containing one or more moving parts that uses energy to
perform the action it is designed for.
 Tool: …well, open to interpretation. Anything that makes life easy
 Moving parts: simple machines?
 Energy: chemical, electrical, mechanical, thermal etc.
 Action: transport, manufacturing, destroying etc.
 Design: ME-312
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
5
Newtonian Mechanics
Simple Machines
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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Design Example (simple lever)
 Mechanical Advantage =
𝐸𝑓𝑓𝑜𝑟𝑡 𝐴𝑟𝑚
𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝐴𝑟𝑚
=
𝐿 𝑒
𝐿 𝑟
 Constraints
 Strength of material
 Strength of Fulcrum joint
 Bearing strength
 Effort force available
 Maximum and minimum arm lengths (Le>Lr)
 Cost
2/2/2017Spring 312 ( Copyrights' Bilal Siddiqui 2015
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Le
Lr
Design Space
Compound Machines
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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Complex Machines
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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Really Complex Machines
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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Nature & Engineering Design
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
11
T=0
T= 1503
AD
T= 1903
AD
T= 2003
AD
So what is the best Design
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
12
The Design Cycle
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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Identify need
Survey existing
solutions
Define Problem
(constraints,
requirements…)
Select Possible
Solutions
Evaluate Solutions
(simulations)
Select ‘Best’ Solution
Develop and
Prototype Solution
Testing and further
improvement
Presentation and
Communicate
optimization
Design Stages
 Initial Design
 Preliminary Design
 Detailed Design
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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Course Project…..
 1. Define need
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
15
DESPERATE: We need to replace these
guys with these…
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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Course Project…..
 1. Survey Existing Solutions
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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2. Offshoot Ideas
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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3. Generate Ideas (Brainstorm)
 Come up with several concepts
 New
 …or hybrid
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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Define the Problem
 Which disabilities?
 What sizes?
 Constraints?
 Regulations?
 Business model?
 Which parts are required?
 Who are the competitors?
 Our advantage?
2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015
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ME 312 Mechanical Machine Design - Lecture 01

  • 1.
    ME 312 –Machine Design Dr. Bilal A. Siddiqui, Asst. Prof (ME) 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 1
  • 2.
    Course Outline  Basiccriteria of design of machine parts  Determination of permissible and actual stresses, factor of safety etc.  Design of ….. 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 2
  • 3.
    Course Outline  Pre-requisites Mechanics of Materials-I (ME-212)  Mechanics of Materials-II (ME-213)  Textbook  Mechanical Engineering Design by J. E. Shigley, McGraw Hill  References  Machine Design, An Integrated Approach by R. L. Norton, McGraw Hill.  Design of Machine Elements by M. F. Spotts, Prentice Hall  Fundamentals of Machine Component Design, by R. C. Juvinall & K. M. Marshek, John Wiley 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 3
  • 4.
    Course Outline  EvaluationMethods  Course Objectives  Design common machine elements and to gain experience in solving design problems.  Prepare professional quality solutions and effectively communicate the results of analysis and design. 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 4 Homeworks 6.5% Project 7.0% Quizzes 6.5% Major Exams 30.0% Final Exam 50.0%
  • 5.
    What is a(Mechanical) Machine  A machine is a tool containing one or more moving parts that uses energy to perform the action it is designed for.  Tool: …well, open to interpretation. Anything that makes life easy  Moving parts: simple machines?  Energy: chemical, electrical, mechanical, thermal etc.  Action: transport, manufacturing, destroying etc.  Design: ME-312 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 5 Newtonian Mechanics
  • 6.
    Simple Machines 2/2/2017Spring 312( Cpoyrights Bilal Siddiqui 2015 6
  • 7.
    Design Example (simplelever)  Mechanical Advantage = 𝐸𝑓𝑓𝑜𝑟𝑡 𝐴𝑟𝑚 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝐴𝑟𝑚 = 𝐿 𝑒 𝐿 𝑟  Constraints  Strength of material  Strength of Fulcrum joint  Bearing strength  Effort force available  Maximum and minimum arm lengths (Le>Lr)  Cost 2/2/2017Spring 312 ( Copyrights' Bilal Siddiqui 2015 7 Le Lr Design Space
  • 8.
    Compound Machines 2/2/2017Spring 312( Cpoyrights Bilal Siddiqui 2015 8
  • 9.
    Complex Machines 2/2/2017Spring 312( Cpoyrights Bilal Siddiqui 2015 9
  • 10.
    Really Complex Machines 2/2/2017Spring312 ( Cpoyrights Bilal Siddiqui 2015 10
  • 11.
    Nature & EngineeringDesign 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 11 T=0 T= 1503 AD T= 1903 AD T= 2003 AD
  • 12.
    So what isthe best Design 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 12
  • 13.
    The Design Cycle 2/2/2017Spring312 ( Cpoyrights Bilal Siddiqui 2015 13 Identify need Survey existing solutions Define Problem (constraints, requirements…) Select Possible Solutions Evaluate Solutions (simulations) Select ‘Best’ Solution Develop and Prototype Solution Testing and further improvement Presentation and Communicate optimization
  • 14.
    Design Stages  InitialDesign  Preliminary Design  Detailed Design 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 14
  • 15.
    Course Project…..  1.Define need 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 15 DESPERATE: We need to replace these guys with these…
  • 16.
    2/2/2017Spring 312 (Cpoyrights Bilal Siddiqui 2015 16
  • 17.
    Course Project…..  1.Survey Existing Solutions 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 17
  • 18.
    2. Offshoot Ideas 2/2/2017Spring312 ( Cpoyrights Bilal Siddiqui 2015 18
  • 19.
    3. Generate Ideas(Brainstorm)  Come up with several concepts  New  …or hybrid 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 19
  • 20.
    Define the Problem Which disabilities?  What sizes?  Constraints?  Regulations?  Business model?  Which parts are required?  Who are the competitors?  Our advantage? 2/2/2017Spring 312 ( Cpoyrights Bilal Siddiqui 2015 20