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Material & Energy Balance for Distillation

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Pankaj Khandelwal
Pankaj Khandelwal

The document describes a distillation system with multiple units including a feed preheater, reboiler, distillation column, bottom product cooler, top product cooler, and condenser. It provides material and energy balances for the system, including flow rates, temperatures, heat duties, and phases of the streams at each component.

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klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 A 10 kgs/hr B 90 kgs/hr Total 100 kgs/hr Temp. 30 oC Phase Liquid -
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 A 10 kgs/hr B 90 kgs/hr Total 100 kgs/hr Temp. 90 oC Phase Liquid - 2
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 A 9.5 kgs/hr B 0.5 kgs/hr Total 10 kgs/hr Temp. 30 oC Phase Liquid - 2 3
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 A 0.5 kgs/hr B 89.5 kgs/hr Total 90 kgs/hr Temp. 30 oC Phase Liquid - 4
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 A 9.5 kgs/hr B 0.5 kgs/hr Total 10 kgs/hr Temp. 80 oC Phase Liquid - 5
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 A 38 kgs/hr B 2 kgs/hr Total 40 kgs/hr Temp. 80 oC Phase Liquid - 6 Reflux Ratio = 4
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 A 47.5 kgs/hr B 2.5 kgs/hr Total 50 kgs/hr Temp. 80 oC Phase Liquid - 6 7
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 A 47.5 kgs/hr B 2.5 kgs/hr Total 50 kgs/hr Temp. 80 oC Phase Vapor -
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 A 0.5 kgs/hr B 89.5 kgs/hr Total 90 kgs/hr Temp. 105 oC Phase Liquid -
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 cA = 0.8 kcal/kg.oC cB = 1.0 kcal/kg.oC LA = 225 kcal/kg LB = 540 kcal/kg
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 A 147.8 kgs/hr B 26462.2 kgs/hr Total 26610 kgs/hr Temp. 105 oC Phase Liquid -
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 A 147.8 kgs/hr B 26462.2 kgs/hr Total 26610 kgs/hr Temp. 105.5 oC Phase Liquid - 11
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 10.8 kgs/hr Temp. 120 oC Phase Vapor - 12
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 10.8 kgs/hr Temp. 120 oC Phase Liquid - 12 13
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 1203.7 kgs/hr Temp. 25 oC Phase Liquid - 12 13 14
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 1203.7 kgs/hr Temp. 35 oC Phase Liquid - 12 13 14 15
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 202.5 kgs/hr Temp. 25 oC Phase Liquid - 12 13 14 15 16
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 202.5 kgs/hr Temp. 27 oC Phase Liquid - 12 13 14 15 16 17
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 3371.2 kgs/hr Temp. 25 oC Phase Liquid - 12 13 14 15 16 17 18
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 3371.2 kgs/hr Temp. 27 oC Phase Liquid - 12 13 14 15 16 17 18 19
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr 12 13 14 15 16 17 18 19 20 W 24.6 kgs/hr Temp. 120 oC Phase Vapor -
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr 12 13 14 15 16 17 18 19 20 W 24.6 kgs/hr Temp. 120 oC Phase Liquid - 21
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Stream> 1 2 3 4 5 6 7 8 9 10 11 A 10 10 9.5 0.5 9.5 38 47.5 47.5 0.5 147.8 147.8 B 90 90 0.5 89.5 0.5 2 2.5 2.5 89.5 26462.2 26462.2 W - - - - - - - - - - - T 100 100 10 90 10 40 50 50 90 26610 26610 Temp. 30 90 80 30 80 80 80 80 105 105 105.5 Phase Liquid Liquid Liquid Liquid Liquid Liquid Liquid Vapor Liquid Liquid Liquid A,B,W & T : kgs/hr Temp. : oC
klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Stream> 12 13 14 15 16 17 18 19 20 21 A - - - - - - - - - - B - - - - - - - - - - W 10.8 10.8 1203.7 1203.7 202.5 202.5 3371.2 3371.2 24.6 24.6 T 10.8 10.8 1203.7 1203.7 202.5 202.5 3371.2 3371.2 24.6 24.6 Temp. 120 120 25 35 25 27 25 27 120 120 Phase Vapor Liquid Liquid Liquid Liquid Liquid Liquid Liquid Vapor Liquid A,B,W & T : kgs/hr Temp. : oC

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Material & Energy Balance for Distillation

  • 1. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance
  • 2. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product
  • 3. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product
  • 4. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 A 10 kgs/hr B 90 kgs/hr Total 100 kgs/hr Temp. 30 oC Phase Liquid -
  • 5. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 A 10 kgs/hr B 90 kgs/hr Total 100 kgs/hr Temp. 90 oC Phase Liquid - 2
  • 6. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 A 9.5 kgs/hr B 0.5 kgs/hr Total 10 kgs/hr Temp. 30 oC Phase Liquid - 2 3
  • 7. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 A 0.5 kgs/hr B 89.5 kgs/hr Total 90 kgs/hr Temp. 30 oC Phase Liquid - 4
  • 8. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 A 9.5 kgs/hr B 0.5 kgs/hr Total 10 kgs/hr Temp. 80 oC Phase Liquid - 5
  • 9. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 A 38 kgs/hr B 2 kgs/hr Total 40 kgs/hr Temp. 80 oC Phase Liquid - 6 Reflux Ratio = 4
  • 10. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 A 47.5 kgs/hr B 2.5 kgs/hr Total 50 kgs/hr Temp. 80 oC Phase Liquid - 6 7
  • 11. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 A 47.5 kgs/hr B 2.5 kgs/hr Total 50 kgs/hr Temp. 80 oC Phase Vapor -
  • 12. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 A 0.5 kgs/hr B 89.5 kgs/hr Total 90 kgs/hr Temp. 105 oC Phase Liquid -
  • 13. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 cA = 0.8 kcal/kg.oC cB = 1.0 kcal/kg.oC LA = 225 kcal/kg LB = 540 kcal/kg
  • 14. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 A 147.8 kgs/hr B 26462.2 kgs/hr Total 26610 kgs/hr Temp. 105 oC Phase Liquid -
  • 15. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 A 147.8 kgs/hr B 26462.2 kgs/hr Total 26610 kgs/hr Temp. 105.5 oC Phase Liquid - 11
  • 16. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr
  • 17. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 10.8 kgs/hr Temp. 120 oC Phase Vapor - 12
  • 18. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 10.8 kgs/hr Temp. 120 oC Phase Liquid - 12 13
  • 19. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 1203.7 kgs/hr Temp. 25 oC Phase Liquid - 12 13 14
  • 20. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 1203.7 kgs/hr Temp. 35 oC Phase Liquid - 12 13 14 15
  • 21. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 202.5 kgs/hr Temp. 25 oC Phase Liquid - 12 13 14 15 16
  • 22. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 202.5 kgs/hr Temp. 27 oC Phase Liquid - 12 13 14 15 16 17
  • 23. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 3371.2 kgs/hr Temp. 25 oC Phase Liquid - 12 13 14 15 16 17 18
  • 24. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr W 3371.2 kgs/hr Temp. 27 oC Phase Liquid - 12 13 14 15 16 17 18 19
  • 25. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr 12 13 14 15 16 17 18 19 20 W 24.6 kgs/hr Temp. 120 oC Phase Vapor -
  • 26. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 HFPH=5880 kcal/hr HCON=12037.5 kcal/hr HTPC=405 kcal/hr HBPC=6742.5 kcal/hrHREB=13305 kcal/hr 12 13 14 15 16 17 18 19 20 W 24.6 kgs/hr Temp. 120 oC Phase Liquid - 21
  • 27. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Stream> 1 2 3 4 5 6 7 8 9 10 11 A 10 10 9.5 0.5 9.5 38 47.5 47.5 0.5 147.8 147.8 B 90 90 0.5 89.5 0.5 2 2.5 2.5 89.5 26462.2 26462.2 W - - - - - - - - - - - T 100 100 10 90 10 40 50 50 90 26610 26610 Temp. 30 90 80 30 80 80 80 80 105 105 105.5 Phase Liquid Liquid Liquid Liquid Liquid Liquid Liquid Vapor Liquid Liquid Liquid A,B,W & T : kgs/hr Temp. : oC
  • 28. klcenter@gmail.com Building up Confidence Koncept Learning Center for Distillation System Material & Energy Balance Feed Preheater Reboiler Distillation Column Bottom Product Cooler Top Product Cooler Condenser A + B A B Steam Steam Cooling Water Cooling Water Cooling Water Feed Top Vapors Reflux Top Product Bottom Product 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Stream> 12 13 14 15 16 17 18 19 20 21 A - - - - - - - - - - B - - - - - - - - - - W 10.8 10.8 1203.7 1203.7 202.5 202.5 3371.2 3371.2 24.6 24.6 T 10.8 10.8 1203.7 1203.7 202.5 202.5 3371.2 3371.2 24.6 24.6 Temp. 120 120 25 35 25 27 25 27 120 120 Phase Vapor Liquid Liquid Liquid Liquid Liquid Liquid Liquid Vapor Liquid A,B,W & T : kgs/hr Temp. : oC