Long Range Ultrasonic Testing (LRUT) is a non-destructive testing method that uses ultrasound to inspect cylindrical pipes from a distance. LRUT gives quick wall thickness measurements over long lengths of pipe, unlike conventional ultrasound testing which takes spot measurements. The key components of an LRUT system are transducers, a pulse-echo unit, and computer for processing data. LRUT is useful for inspecting non-piggable pipes and is more economical than removing pipes from service for internal inspection. Future developments aim to expand LRUT's applications and overcome limitations like its current restricted use under water.
Phased Array Ultrasonic Testing (PAUT) is an advanced method of ultrasonic testing that has applications in medical imaging and industrial nondestructive testing. Common applications are to non-invasively examine the heart or to find flaws in manufactured materials such as welds.
Phased Array Scan Planning and Modeling for Weld inspectionOlympus IMS
This presentation from ECNDT 2018 reviews the following topics:
Why is scan planning required?
Basic scan plan requirements
Basic methodology—example
Complementary method to phased array
The following slides present the basis of Guided Wave Theory and Technology and how this portable system maximizes the efficiency of a corrosion management program.
Guided Wave Ultrasound - Principles and Apllicationssubash_j
This presentation provides a general background on the principles and theory of guided wave ultrasound and its application to inspection of a wide range of structures and materials
Phased Array Ultrasonic Testing (PAUT) is an advanced method of ultrasonic testing that has applications in medical imaging and industrial nondestructive testing. Common applications are to non-invasively examine the heart or to find flaws in manufactured materials such as welds.
Phased Array Scan Planning and Modeling for Weld inspectionOlympus IMS
This presentation from ECNDT 2018 reviews the following topics:
Why is scan planning required?
Basic scan plan requirements
Basic methodology—example
Complementary method to phased array
The following slides present the basis of Guided Wave Theory and Technology and how this portable system maximizes the efficiency of a corrosion management program.
Guided Wave Ultrasound - Principles and Apllicationssubash_j
This presentation provides a general background on the principles and theory of guided wave ultrasound and its application to inspection of a wide range of structures and materials
Advanced Probes for Austenitic and CRA Weld Inspection WebinarOlympus IMS
Free webinar available: http://bit.ly/1qXeQYj
OmniScan MX2 product details: http://bit.ly/1e6mjY8
The OmniScan has established a track record for reliable and cost effective phased array inspections as an alternative to radiography for carbon steel piping and pressure vessel welds. That success is now driving the market for viable inspection solutions for austenitic welds such duplex, stainless steel 304\316\321, and inconel cladded dissimilar metal welds. Advanced probe strategies and more effective probe designs are pushing the limits of what service companies and manufacturers can qualify with regard to full volumetric weld inspection and in-service crack detection and sizing. This presentation will provide a general overview of probe technology used in austenitic weld inspection and how it is deployed in portable phased array systems including live demonstration of austenitic flaw sizing and detection.
Contact us: http://bit.ly/1rDmq94
Sign up for our Newsletter: http://bit.ly/1j5FOTy
Advances in Phased Array Weld Inspection Scan Plan DesignsOlympus IMS
The compound S-scan improves on traditional phased array weld inspection scan plan strategies by combining the S-scan and E-scan inspections as defined in ASME V, Article I into a single acquisition group providing more inspection coverage of the weld volume and heat affected zone. The compound S-scan improves the range and performance of existing phased array 1D pulse-echo probes, wedges, and instrumentation via new functionality in focal law calculators that are commercially available today from Olympus and other manufacturers.
Additional benefits of the compound S-scan inspection include ability to use pre-defined configurations over a larger range of weld bevels and thicknesses, enforcement of fewer essential variables in the inspection work procedure, and a more efficient work flow for phased array inspection setup, calibration, acquisition, and data analysis IAW ASME V, Article 4, Phased Array Mandatory Appendixes IV and V.
This paper presents an overview of the compound S-scan and demonstration of its benefits including examples of weld inspection data analysis and flaw sizing.
When using ultrasonic flaw-detection equipment, it is essential that the performance characteristics are known.
Calibration should be repeatable and operator-independent, especially in situations where flaw growth is being monitored at discrete intervals. In order that changes due to wear, component temperature or other causes may not go un-noticed, the calibration measurements should be repeated at frequent intervals.
Probes, especially, must be checked before commencing and after completing critical work to ensure the validity of the entire measuring results.
Prior to the release of the ISO 19675:2017 calibration block, the techniques to calibrate and assess these performance characteristics for an ultrasonic phased array inspection were performed in a variety of ways in different parts of the world. Existing calibration blocks did not allow checks for all the necessary phased array code and standard requirements, therefore adapted blocks for calibration procedures were implemented by a select minority of expert engineers.
The ISO 19675:2017 block allows for all ultrasonic testers, worldwide, a simple and consistent tool and allows for widespread adoption of phased array ultrasonic inspections across many industries. It was also designed to allow to check probes as specified in other ISO standards.
the new ISO 19675:2017 is a flexible and simple tool for calibrating combined equipment and it offers more than the ISO 2400 block for both conventional and linear phased array setups. This calibration block will become a useful tool that is used in industry for calibration of ultrasonic inspections. The workflow structures and calibration wizards in modern portable flaw detectors have been designed for easy, repeatable calibration.
Proceq’s own developed broadband probes show greater sensitivity than traditional PZT transducers, the necessary gain to detect a 1.6 mm hole in the ISO 19675 block was over 9 dB lower, however further development of different probe types using this proprietary crystal is necessary to expand the application and usages in the field of NDT.
See the video presentation: http://bit.ly/1vtsaCb
Question: For precision sizing of weld flaws using OmniScan phased array inspection, which is the preferred technique: Shear wave tip diffraction or amplitude drop sizing?
Answer: The decision to use shear wave tip diffraction or amplitude drop sizing is dependent on the flaw type, size, and orientation. In general, if the flaw is larger than the beam size and is near perpendicular to the beam as is typical in side wall lack of fusion, amplitude drop sizing will produce most accurate results. If the flaw is smaller than the beam size such as a crack ligament then tip diffraction will be most accurate.
Sign up for our Newsletter: http://bit.ly/1sQqOyj
Introduction to Phased Array Using the OmniScan MX2 - Part FourOlympus IMS
Free webinar available: http://bit.ly/1ndAuAc
OmniScan MX2 product details: http://bit.ly/1e6mjY8
Part four of the series will cover inspection and analysis with an emphasis on flaw sizing and characterizations using the sector scan data view. The user will learn and see examples of how the tools in the OmniScan MX2 are used to measure and record data for a manual inspection. This will include pros and cons of sector scan and linear scan groups, focus and coverage strategies, and application examples while learning to navigate the OmniScan MX2 software. There will be a brief review of the previous Webinar that leads into the current topics. All basic concepts of parts 1-3 in preparing the OmniScan MX2 for a single group manual weld inspection will be covered.
Contact us: http://bit.ly/1rDmq94
Sign up for our newsletter: http://bit.ly/1j5FOTy
Introduction to Phased Array Using the OmniScan MX2 - Part TwoOlympus IMS
Free webinar available: http://bit.ly/LTH8jA
OmniScan MX2 product details: http://bit.ly/1e6mjY8
Part two of the series will cover sector scan basics and introduction to the data views and displays commonly used in automated UT and phased array. This includes use of the OmniScan MX2 group setup wizards, and setup and configuration of the UT parameters.
Sign up for our Newsletter: http://bit.ly/1j5FOTy
Advanced Probes for Austenitic and CRA Weld Inspection WebinarOlympus IMS
Free webinar available: http://bit.ly/1qXeQYj
OmniScan MX2 product details: http://bit.ly/1e6mjY8
The OmniScan has established a track record for reliable and cost effective phased array inspections as an alternative to radiography for carbon steel piping and pressure vessel welds. That success is now driving the market for viable inspection solutions for austenitic welds such duplex, stainless steel 304\316\321, and inconel cladded dissimilar metal welds. Advanced probe strategies and more effective probe designs are pushing the limits of what service companies and manufacturers can qualify with regard to full volumetric weld inspection and in-service crack detection and sizing. This presentation will provide a general overview of probe technology used in austenitic weld inspection and how it is deployed in portable phased array systems including live demonstration of austenitic flaw sizing and detection.
Contact us: http://bit.ly/1rDmq94
Sign up for our Newsletter: http://bit.ly/1j5FOTy
Advances in Phased Array Weld Inspection Scan Plan DesignsOlympus IMS
The compound S-scan improves on traditional phased array weld inspection scan plan strategies by combining the S-scan and E-scan inspections as defined in ASME V, Article I into a single acquisition group providing more inspection coverage of the weld volume and heat affected zone. The compound S-scan improves the range and performance of existing phased array 1D pulse-echo probes, wedges, and instrumentation via new functionality in focal law calculators that are commercially available today from Olympus and other manufacturers.
Additional benefits of the compound S-scan inspection include ability to use pre-defined configurations over a larger range of weld bevels and thicknesses, enforcement of fewer essential variables in the inspection work procedure, and a more efficient work flow for phased array inspection setup, calibration, acquisition, and data analysis IAW ASME V, Article 4, Phased Array Mandatory Appendixes IV and V.
This paper presents an overview of the compound S-scan and demonstration of its benefits including examples of weld inspection data analysis and flaw sizing.
When using ultrasonic flaw-detection equipment, it is essential that the performance characteristics are known.
Calibration should be repeatable and operator-independent, especially in situations where flaw growth is being monitored at discrete intervals. In order that changes due to wear, component temperature or other causes may not go un-noticed, the calibration measurements should be repeated at frequent intervals.
Probes, especially, must be checked before commencing and after completing critical work to ensure the validity of the entire measuring results.
Prior to the release of the ISO 19675:2017 calibration block, the techniques to calibrate and assess these performance characteristics for an ultrasonic phased array inspection were performed in a variety of ways in different parts of the world. Existing calibration blocks did not allow checks for all the necessary phased array code and standard requirements, therefore adapted blocks for calibration procedures were implemented by a select minority of expert engineers.
The ISO 19675:2017 block allows for all ultrasonic testers, worldwide, a simple and consistent tool and allows for widespread adoption of phased array ultrasonic inspections across many industries. It was also designed to allow to check probes as specified in other ISO standards.
the new ISO 19675:2017 is a flexible and simple tool for calibrating combined equipment and it offers more than the ISO 2400 block for both conventional and linear phased array setups. This calibration block will become a useful tool that is used in industry for calibration of ultrasonic inspections. The workflow structures and calibration wizards in modern portable flaw detectors have been designed for easy, repeatable calibration.
Proceq’s own developed broadband probes show greater sensitivity than traditional PZT transducers, the necessary gain to detect a 1.6 mm hole in the ISO 19675 block was over 9 dB lower, however further development of different probe types using this proprietary crystal is necessary to expand the application and usages in the field of NDT.
See the video presentation: http://bit.ly/1vtsaCb
Question: For precision sizing of weld flaws using OmniScan phased array inspection, which is the preferred technique: Shear wave tip diffraction or amplitude drop sizing?
Answer: The decision to use shear wave tip diffraction or amplitude drop sizing is dependent on the flaw type, size, and orientation. In general, if the flaw is larger than the beam size and is near perpendicular to the beam as is typical in side wall lack of fusion, amplitude drop sizing will produce most accurate results. If the flaw is smaller than the beam size such as a crack ligament then tip diffraction will be most accurate.
Sign up for our Newsletter: http://bit.ly/1sQqOyj
Introduction to Phased Array Using the OmniScan MX2 - Part FourOlympus IMS
Free webinar available: http://bit.ly/1ndAuAc
OmniScan MX2 product details: http://bit.ly/1e6mjY8
Part four of the series will cover inspection and analysis with an emphasis on flaw sizing and characterizations using the sector scan data view. The user will learn and see examples of how the tools in the OmniScan MX2 are used to measure and record data for a manual inspection. This will include pros and cons of sector scan and linear scan groups, focus and coverage strategies, and application examples while learning to navigate the OmniScan MX2 software. There will be a brief review of the previous Webinar that leads into the current topics. All basic concepts of parts 1-3 in preparing the OmniScan MX2 for a single group manual weld inspection will be covered.
Contact us: http://bit.ly/1rDmq94
Sign up for our newsletter: http://bit.ly/1j5FOTy
Introduction to Phased Array Using the OmniScan MX2 - Part TwoOlympus IMS
Free webinar available: http://bit.ly/LTH8jA
OmniScan MX2 product details: http://bit.ly/1e6mjY8
Part two of the series will cover sector scan basics and introduction to the data views and displays commonly used in automated UT and phased array. This includes use of the OmniScan MX2 group setup wizards, and setup and configuration of the UT parameters.
Sign up for our Newsletter: http://bit.ly/1j5FOTy
Any type of pipeline pigging requires extensive planning, and professional assistance for either the pig manufacturers or a qualified pipeline cleaning service company
Advantages of Ultrasonic Thickness Gages over Flaw Detectors for Corrosion Th...Olympus IMS
This presentation highlights the advantages of modern ultrasonic thickness gages for making corrosion thickness measurements. This information focuses on certain features that make thickness gages better suited than ultrasonic flaw detectors for this type of application.
Presenter:
Greg Bauer is a Product Specialist for ultrasonic thickness gages and transducers. He has several years' experience providing global technical and application support, training, and application development for the thickness gage and transducer product lines.
Advantages of Eddy Current Array over Magnetic Particle and Penetrant Testing...Olympus IMS
The use of eddy current array (ECA) technology has already been shown to increase the speed of inspections and the reliability of the surface inspection process. However, inspecting the surface of the carbon steel welds used in pipelines and pressure vessels represents many challenges for this technology. The geometric shape of the weld crown, the paint thickness, the presence of crest and crowns, and the ferromagnetism of the carbon steel are constraints. New tools have recently been developed to help overcome these challenges. A new orthogonal-type ECA probe based on flexible printed circuit board (PCB) technology conforms to the shape of the weld to help ensure flaw detection. Dynamic lift-off compensation and depth sizing tools were then added to a modern flaw detector, resulting in a leading-edge solution that can potentially replace magnetic particle testing for carbon steel weld inspection. With these inspection tools, users can fully benefit from the portability, imaging, data archiving, and reporting capabilities of eddy current array instruments. In this presentation, we review this new carbon weld inspection solution and present results that demonstrate the solution’s effectiveness for inspecting carbon steel welds. This information is technically advanced and is addressed to NDT operators and engineers.
Presenter:
Tommy Bourgelas
Olympus NDT Canada – A subsidiary of Olympus Scientific Solutions Americas, Inc.
Product Manager, Eddy Current and Bond Testing product line
Tommy has worked for Olympus NDT, formerly known as R/D Tech, for 16 years. Prior to his current position as Product Manager for eddy current testing and bond testing products, he worked to develop eddy current and bond testing applications, improve existing products, develop new products, and has trained numerous individuals on ECA and bond testing technology.
Acoustic Emission (AE) refers to the generation of transient elastic waves produced by a sudden redistribution of stress in a material. When a structure is subjected to an external stimulus (change in pressure, load, or temperature), localized sources trigger the release of energy, in the form of stress waves, which propagate to the surface and are recorded by sensors. With the right equipment and setup, motions on the order of picometers (10 -12 m) can be identified. Sources of AE vary from natural events like earthquakes and rockbursts to the initiation and growth of cracks, slip and dislocation movements, melting, twinning, and phase transformations in metals. In composites, matrix cracking and fiber breakage and debonding contribute to acoustic emissions. AE’s have also been measured and recorded in polymers, wood, and concrete, among other materials.
Each month, join us as we highlight and discuss hot topics ranging from the future of higher education to wearable technology, best productivity hacks and secrets to hiring top talent. Upload your SlideShares, and share your expertise with the world!
In this article from the January 2015 World Pipelines edition, Andre Lamarre, Business Development Manager - Power Generation and Pipeline Markets at Olympus NDT, writes about trusted UT inspection methods and new technique developments used to contribute to pipeline integrity.
More on Olympus ultrasonic flaw detectors: http://bit.ly/1zy3QUu
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PetroChem E-ssentials is a complimentary TÜV SÜD e-newsletter that delivers updates on the latest regulations and standards, critical to your operations.
In the June issue, we focus on:
• PetroChem Experts to Present at ICPIIT Conference
• Nondestructive Testing: A Techniques Primer
• PetroChem Inspection Services
• Using Three-Dimensional Laser Scanning for Above-Ground Storage Tank Integrity
• An Overview of Pipes and Tubing Inspection Techniques
Ultrasonic Testing stands at the forefront of NDT methodologies, playing a pivotal role in ensuring the structural integrity of the material. Read More!
This paper suggests a rail crack inspection using low cost sensors and Arduino
Duemilanove microcontroller board. The present inspection systems are more bulky, expensive and
have slow response time. Arduino Duemilanove microcontroller board has 14 digital input/output
pins (of which 6 can be used as PWM outputs), 6 analog inputs, a 16 MHz crystal oscillator. The
Arduino Duemilanove can be programmed with the Arduino software and the major advantage of
using these boards is that they can program the microcontroller through the ICSP (In-Circuit Serial
Programming) header. The aforementioned functionality has been achieved by interfacing the GSM
module, GPS module and LED-LDR arrangement with a microcontroller. In this system the GPS
receives the signal and gives the current latitude and longitude of the crack. By using GSM the user
is able to receive the information through subscribed services and users can often continue to use
their mobile phones when they are traveling, hence GSM is also implemented in the present design.
The present design has a vast application in hardware industries like structural health monitoring
(SHM) of critical aircraft components, pipe, welding process etc .The sensors were able to detect
crack by LDRs and due to its flexible design it could be used as an embedded sensor for online and
unmanned monitoring systems.
A large part of the Norwegian gas and oil production facilities has reached their initial design life, but the respective fields are still producing substantial levels of hydrocarbons. In order to ensure technical and operational integrity of these ageing facilities the Norwegian oil industry Association (OLF) has initiated a project to establish the necessary standards and guidelines for assessing and ensuring safe life extensions. This paper presents this project and the headlines of these standards and guidelines.
Nondestructive Testing (NDT) has evolved from being a “necessary evil” to being an essential source of competitive advantage. The right technique not only helps control the quality of the final product, but also provides valuable process control feedback to improve productivity, reduce cost, and increase the
efficiency of the welder. This is especially important in high-volume, continuous processing lines where a few minutes of bad production can result in significant losses.
In the last decade, powerful Ultrasonic EMAT technology has come of age with tremendous success, becoming the technique of choice for many applications.
2. Content
Background and history of LRUT Working principle of LRUT
Components of LRUT equipment Future trends
What is LRUT? Conclusion
Why LRUT? Introducing DPS
3. Background and History of LRUT
Ultrasound has been used in several
fields before world war II
LRUT research was first conducted by
TWI and Imperial College, UK
Plant Integrity Ltd (the commercial arm
of TWI) introduced LRUT in early 1998
with major changes made in 2004
4. What is LRUT
A method of inspecting cylindrical pipes using
ultrasonic technology (sound wave propagation)
Gives a quick screen wall measurement over a
certain length against spot measurement in
conventional UT
Distance of propagation of sound waves in pipes
depend on the viscosity of fluid flowing in the pipe
5. Why LRUT?
May be the most economical means of
inspecting non piggable pipelines eg pipes
with obstruction, dents and gorges;
Suitable for small diameter pipes
Pipelines without pig traps or which cannot
be retrofitted with temporary pig traps
9. Future Trend
Future developments are aimed
at;
1. Expanding the use of the
technology for other in-
service asset including
• Railway lines and Tanks
10. Future Trend
2. Overcome current
hindrances which
include;
Its use under water
Fixing of equipment
permanently on pipe
for continuous
monitoring
11. Conclusion
The relevance of LRUT to the
maintenance of the integrity of in-service
pipelines is enormous. In the near future,
its application to other industrial assets is
definitely a step in the right direction.
12. Who we are…Deepwater
Pipeline Services (DPS)
DPS is an innovative pipeline integrity company
100% Nigerian owned
Started off by a group of young Nigerian
proffessionals with international oil and gas work
experience
Clients include SPDC, Chevron, Snepco,
OandO, etc
Please visit www.deepwaterpipeline.co.uk for
more details