The document discusses the concept of Kaizen, which is a Japanese philosophy of continuous improvement involving small changes. Kaizen means continuous improvement in personal and work life through small, incremental changes. It can have big effects. The advantages of Kaizen include improving production, reducing waste, increasing employee involvement and customer satisfaction. The document outlines a 5-step process for implementing Kaizen ideas, which involves identifying problems, developing improvement ideas, reviewing ideas, implementing changes, and rewarding employees. It also discusses 5S principles and provides examples of bad and good housekeeping.

2. People have lots of very
good ideas on how to
improve their own work.
See their ideas in term of Kaizen -----

10. KAIZEN ( A Japanese Word)
MEANS
SMALL CHANGE
NOT BIG CHANGE

11. KAIZEN MEANS
Continuous improvement in personal life,
home life, and working life.
At Work place - continuous
improvement involving everyone –
managers and workers alike.
Use of brains as well as handsUse of brains as well as hands

12. Small ChangesSmall Changes
 Can HaveCan Have
Big EffectsBig Effects

13. ADVANTAGE OF KAIZENADVANTAGE OF KAIZEN
• Proactively improve production
• Reduce manufacturing waste
• Increase employee involvement
• Increase customer satisfaction
• In developing serene
atmosphere

14. How to implement
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15. Step - 1
Identification of a problem, waste, defect
or something not working. He writes it
down

16. Step - 2
Employee later develops an
improvement idea and goes
to immediate supervisor

17. Step - 3
Supervisor / Kaizen team member
reviews it and encourages immediate
action and fills up the Kaizen form.

19. Step - 4
The idea is -----------
implemented & checked.

20. Step - 5
Employee rewarded

21. Kaizen Awards
No. of Kaizen Award Certification Others
1 PEN KAIZEN
CERTIFICATE
5 PEN SET KAIZEN MASTER
10 T - SHIRT KAIZEN STAR Party with Kaizen
coordinator
25 BAG KAIZEN CHAMPION Party with Family
50 SUITCASE KAIZEN PLAQUE Package Tour for
Family

22. 5 - S
1. Seiri (sorting out, straighten up) - Tidiness
2. Seiton (systematic arrangement, put things in order) -
Orderliness
3. Seiso (clean up workplace)
4. Seiketsu (personal cleanlines, serene atmosphere)
5. Shitsuke (discipline, follow procedures)
Advantages:
- Reducing accidents
- Improves quality
- Reduces breakdowns

23. EXAMPLES : BAD AND GOOD HOUSEKEEPING

28. FILES NOT IN ORDER
FILES IN ORDER

29. THANK YOU