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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 09 | Sep 2018 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7036
Experimental Investigation on Bottom ash as Partial Replacement for
Fine Aggregate
A.Elumalai (1) P.Deva(2) , S.Kanageshwaran(2) , S.Karthik(2) , K.S.Nareshkrishna(2)
(1) Assistant professor, Adhiparasakthi College Of Engineering G.B.Nagar, Kalavai -632 506. Vellore Dt.
(2)Students, Adhiparasakthi College Of Engineering G.B.Nagar, kalavai -632 506. Vellore Dt.
Tamil Nadu, India
---------------------------------------------------------------------------------------------------------------------------------------
ABSTRACT: This project presents the experimental
investigation carried out to study the effect of use of bottom
ash as a replacement of fine aggregate. Bottom ash is used
as concrete aggregate or for several other civil engineering
applications where sand, gravel and crushed stone are used.
In the present project M30 grade of concrete is considered for
the experimental investigation. Fine aggregate is partial
replaced with 50%, 75%, 100% percentage of bottom ash.
Comparative result of compressive strength, split tensile
strength, flexural strength of conventional concrete cube,
cylinder, prism and bottom ash added concrete cube,
cylinder, prism are investigated.
Key words: Bottom ash, Concrete, Fine aggregate,
Replacement
INTRODUCTION
Concrete is the mostly used composite material in
construction today. The function of fine aggregate is to
assist in production workability and uniformity in the
mixture. It has emerged as the dominant construction
material for the infrastructure needs of the twenty-first
century. The challenge for the civil engineering community
in the near future is to realize projects in harmony with the
concept of sustainable development and this involves the
use of high performance materials. Over 70% of electricity
generated in India, is by combustion of fossil fuels. In
which nearly 61% is produced by coal-fired plants. Most of
the ash has to be disposed off either dry or wet to an open
area.
BOTTOM ASH
It is the coarser material, which drops into the bottom of
the furnace in latest large thermal power plants and
constitute about 20% of gross ash content of the coal fed in
the boilers. It consists of non-combustible materials.
Bottom ash is formed when ash adheres as hot particles to
the boiler walls, agglomerates and then falls to the base of
the furnace at a temperature around 12000C. Bottom ash
obtained from thermal power plant at Neyveli in India was
used in the investigation.
USE OF BOTTOM ASH
In comparison to sand, an elementary raw material, the
black sandy material obtained is a subsidiary raw material.
Using this material is more endurable and environmentally
amicable and eludes the use of natural resources such as
sand and gravel. Bottom ash is used in following activities
 Road construction
 Foundation material
 Aggregate
MATERIAL USED
 Cement
 Coarse aggregate
 Fine aggregate (M-sand, Bottom ash)
 Water
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 09 | Sep 2018 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7037
EXPERIMENTAL STUDIES
M30 grade of concrete is considered for the experimental
investigation. Fine aggregate partial replaced with 50%,
75%, 100% percentage of bottom ash. Comparative result
of compressive strength, spilt tensile strength, flexural
strength of conventional concrete cube, cylinder, prism
and bottom ash added concrete cube, cylinder, prism are
reported.
COMPRESSIVE STRENGTH, SPLIT TENSILE STRENGTH,
FLEXURAL STRENGTH
The specimen of standard cube of (150mm x 150mm x
150mm), cylinder (150mm x 300mm),prism(500mm x
100mm x 100mm) was used to determine the compressive
strength, split tensile strength, flexural strength of
concrete respectively . Two specimens were tested for 7,
14, 28 days with varying proportion of bottom ash
replacement. The constituents were weighted and the
materials were mixed in a mixer. The mixes were
compacted with the help of tamping rod. The specimens
were de-molded after 24h, cured in water for 7, 14, 28
days and then tested for its compressive strength as per
Indian standards. The compressive strength test on cubes
in the CTM machine is conducted.
COMPRESSIVE STRENGTH
Age 0%
bottom
ash
N/mm2
50%
bottom
ash
N/mm2
75%
bottom
ash
N/mm2
100%
bottom
ash
N/mm2
7 days 25.11 23.55 26.22 26.66
14 days 27.10 25.77 28.40 29.33
28 days 29.00 27.77 30.88 31.99
SPLIT TENSILE STRENGTH
Age 0%
bottom
ash
N/mm2
50%
bottom
ash
N/mm2
75%
bottom
ash
N/mm2
100%
bottom
ash
N/mm2
7 days 3.81 4.14 4.45 4.77
14 days 4.13 4.61 5.09 5.41
28 days 5.09 4.77 5.72 6.04
FLEXURAL STRENGTH
Age 0%
bottom
ash
N/mm2
50%
bottom
ash
N/mm2
75%
bottom
ash
N/mm2
100%
bottom
ash
N/mm2
7 days 6.50 7.25 7.75 8.50
14 days 8.00 7.50 8.25 8.75
28 days 10.0 8.25 9.25 10.25
CONCLUSIONS
From the results it is concluded that the bottom ash can be
used as a replacement for fine aggregate. The results prove
that the replacement of 100% of fine aggregate by bottom
ash induced higher compressive strength. To save the
natural resource. It is economical compare with river sand.
It controls environmental effects by the usage of bottom
ash.
REFERENCES
1. Gagandeep, Kshipra Gupta “Bottom ash as partial
sand replacement in concrete- A REVIEW”,
International Journal of Latest Research In
Engineering and Computing (IJLREC)Volume 5,
Issue 2, Page No. 13-16 march- April 2017
2. Dr. R. G. D’ Souza “Replacement of Fine Aggregate
with Bottom ash in Concrete and Investigation on
Compressive strength”, International Journal of
Engineering Research &Technology(IJ ERT) Vol. 6
Issue 08, August-2017
3. Mohd Syahrul Hisyam bin Mohd Sani,
Fadhluhartini bt Muftah and Zulkifli Muda,”The
Properties of Special Concrete Using Washed
Bottom Ash(WBA) as Partial Sand Replacement”,
International Journal of Sustainable Construction
Engineering & Technology (IJSCET), ISSN:2180-
3242, Volume 1, No.2,December 2010, pp.65-76
4. M. Purushothaman and R.M.Senthamarai,
“Strength Properties of High Performance
Concrete using Bottom Ash as Fine Aggregate”,
International Journal of Civil Engineering
(IJCE),ISSN 2278-9987,Volume 2,Issue 3,July
2013, pp.35-40.
5. P. Tang, Q.L. Yu, R. Yu and H.J.H. Brouwers, ”The
application of MSWI bottom ash fines in high
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 09 | Sep 2018 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7038
performance concrete”,1st International
Conference on the Chemistry of Construction
Material , Berlin, October 2013,pp.435-438.
Remya Raju, Mathews M. Paul And K.A. Aboobacker, ”
Strength Performance of Concrete using Bottom Ash as
Fine Aggregate”, International Journal of Research in
Engineering & Technology (IJRET),ISSN (e): 2321-8843

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IRJET- Experimental Investigation on Bottom Ash as Partial Replacement for Fine Aggregate

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 09 | Sep 2018 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7036 Experimental Investigation on Bottom ash as Partial Replacement for Fine Aggregate A.Elumalai (1) P.Deva(2) , S.Kanageshwaran(2) , S.Karthik(2) , K.S.Nareshkrishna(2) (1) Assistant professor, Adhiparasakthi College Of Engineering G.B.Nagar, Kalavai -632 506. Vellore Dt. (2)Students, Adhiparasakthi College Of Engineering G.B.Nagar, kalavai -632 506. Vellore Dt. Tamil Nadu, India --------------------------------------------------------------------------------------------------------------------------------------- ABSTRACT: This project presents the experimental investigation carried out to study the effect of use of bottom ash as a replacement of fine aggregate. Bottom ash is used as concrete aggregate or for several other civil engineering applications where sand, gravel and crushed stone are used. In the present project M30 grade of concrete is considered for the experimental investigation. Fine aggregate is partial replaced with 50%, 75%, 100% percentage of bottom ash. Comparative result of compressive strength, split tensile strength, flexural strength of conventional concrete cube, cylinder, prism and bottom ash added concrete cube, cylinder, prism are investigated. Key words: Bottom ash, Concrete, Fine aggregate, Replacement INTRODUCTION Concrete is the mostly used composite material in construction today. The function of fine aggregate is to assist in production workability and uniformity in the mixture. It has emerged as the dominant construction material for the infrastructure needs of the twenty-first century. The challenge for the civil engineering community in the near future is to realize projects in harmony with the concept of sustainable development and this involves the use of high performance materials. Over 70% of electricity generated in India, is by combustion of fossil fuels. In which nearly 61% is produced by coal-fired plants. Most of the ash has to be disposed off either dry or wet to an open area. BOTTOM ASH It is the coarser material, which drops into the bottom of the furnace in latest large thermal power plants and constitute about 20% of gross ash content of the coal fed in the boilers. It consists of non-combustible materials. Bottom ash is formed when ash adheres as hot particles to the boiler walls, agglomerates and then falls to the base of the furnace at a temperature around 12000C. Bottom ash obtained from thermal power plant at Neyveli in India was used in the investigation. USE OF BOTTOM ASH In comparison to sand, an elementary raw material, the black sandy material obtained is a subsidiary raw material. Using this material is more endurable and environmentally amicable and eludes the use of natural resources such as sand and gravel. Bottom ash is used in following activities  Road construction  Foundation material  Aggregate MATERIAL USED  Cement  Coarse aggregate  Fine aggregate (M-sand, Bottom ash)  Water
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 09 | Sep 2018 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7037 EXPERIMENTAL STUDIES M30 grade of concrete is considered for the experimental investigation. Fine aggregate partial replaced with 50%, 75%, 100% percentage of bottom ash. Comparative result of compressive strength, spilt tensile strength, flexural strength of conventional concrete cube, cylinder, prism and bottom ash added concrete cube, cylinder, prism are reported. COMPRESSIVE STRENGTH, SPLIT TENSILE STRENGTH, FLEXURAL STRENGTH The specimen of standard cube of (150mm x 150mm x 150mm), cylinder (150mm x 300mm),prism(500mm x 100mm x 100mm) was used to determine the compressive strength, split tensile strength, flexural strength of concrete respectively . Two specimens were tested for 7, 14, 28 days with varying proportion of bottom ash replacement. The constituents were weighted and the materials were mixed in a mixer. The mixes were compacted with the help of tamping rod. The specimens were de-molded after 24h, cured in water for 7, 14, 28 days and then tested for its compressive strength as per Indian standards. The compressive strength test on cubes in the CTM machine is conducted. COMPRESSIVE STRENGTH Age 0% bottom ash N/mm2 50% bottom ash N/mm2 75% bottom ash N/mm2 100% bottom ash N/mm2 7 days 25.11 23.55 26.22 26.66 14 days 27.10 25.77 28.40 29.33 28 days 29.00 27.77 30.88 31.99 SPLIT TENSILE STRENGTH Age 0% bottom ash N/mm2 50% bottom ash N/mm2 75% bottom ash N/mm2 100% bottom ash N/mm2 7 days 3.81 4.14 4.45 4.77 14 days 4.13 4.61 5.09 5.41 28 days 5.09 4.77 5.72 6.04 FLEXURAL STRENGTH Age 0% bottom ash N/mm2 50% bottom ash N/mm2 75% bottom ash N/mm2 100% bottom ash N/mm2 7 days 6.50 7.25 7.75 8.50 14 days 8.00 7.50 8.25 8.75 28 days 10.0 8.25 9.25 10.25 CONCLUSIONS From the results it is concluded that the bottom ash can be used as a replacement for fine aggregate. The results prove that the replacement of 100% of fine aggregate by bottom ash induced higher compressive strength. To save the natural resource. It is economical compare with river sand. It controls environmental effects by the usage of bottom ash. REFERENCES 1. Gagandeep, Kshipra Gupta “Bottom ash as partial sand replacement in concrete- A REVIEW”, International Journal of Latest Research In Engineering and Computing (IJLREC)Volume 5, Issue 2, Page No. 13-16 march- April 2017 2. Dr. R. G. D’ Souza “Replacement of Fine Aggregate with Bottom ash in Concrete and Investigation on Compressive strength”, International Journal of Engineering Research &Technology(IJ ERT) Vol. 6 Issue 08, August-2017 3. Mohd Syahrul Hisyam bin Mohd Sani, Fadhluhartini bt Muftah and Zulkifli Muda,”The Properties of Special Concrete Using Washed Bottom Ash(WBA) as Partial Sand Replacement”, International Journal of Sustainable Construction Engineering & Technology (IJSCET), ISSN:2180- 3242, Volume 1, No.2,December 2010, pp.65-76 4. M. Purushothaman and R.M.Senthamarai, “Strength Properties of High Performance Concrete using Bottom Ash as Fine Aggregate”, International Journal of Civil Engineering (IJCE),ISSN 2278-9987,Volume 2,Issue 3,July 2013, pp.35-40. 5. P. Tang, Q.L. Yu, R. Yu and H.J.H. Brouwers, ”The application of MSWI bottom ash fines in high
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 09 | Sep 2018 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7038 performance concrete”,1st International Conference on the Chemistry of Construction Material , Berlin, October 2013,pp.435-438. Remya Raju, Mathews M. Paul And K.A. Aboobacker, ” Strength Performance of Concrete using Bottom Ash as Fine Aggregate”, International Journal of Research in Engineering & Technology (IJRET),ISSN (e): 2321-8843