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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4904
Analysis of Emission Data by using Testbed for Euro VI Norms
Shweta Baraskar1, Prof. Rajesh Shekoar2
1Student, Electronics and Telecommunication, RMD Sinhgad College of Engineering, Pune, India
2Assistant Professor, Electronics and Telecommunication, RMD Sinhgad College of Engineering, Pune, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - The testing of the engine is useful for giving the
idea about the overall performance and the emission of the
engine. Now a day, the emission factors which are coming out
of the engine from the exhaust line affecting the environment
on large scale or we can say, the emission coming out of the
engine is playing the vital role in the air pollution. We have to
reduce the emission factors, so we will be able to maintain the
healthy air in the environment. As we are only focusing on the
engine emission, we have to analyzetheengine. Theanalysisof
engine is the combination of the performance analysisandthe
emission analysis. For analyzing the engine, we have run the
engine in the particular emission cycle. The output of the
emission cycle is giving the idea abouttheengineperformance
and the engine emission. And, this paper is giving the idea
about the whole testbed setup, emission cycle, norms of
emission for the diesel engine.
Key Words: WHTC, WHSC
1. INTRODUCTION
Engine Testing is a unique, well-organized and
comprehensive collection of the different aspects of engine
and vehicle testing equipment and infrastructureforanyone
involved in facility design and management, physical testing
and the maintenance, upgrading and troubleshooting of
testing equipment. Designed sothatitschapterscanall stand
alone to be read in sequence or out of order as needed,
Engine Testing is also an ideal resource for automotive
engineers required to perform testing functions whose jobs
do not involve engine testing on a regular basis. This
recognized standard reference for the subject is now
enhanced with new chapters on hybrid testing, OBD (on-
board diagnostics) and sensor signals from modern engines.
A sophisticated engine test stand houses several sensors(or
transducers), data acquisition features and actuators to
control the engine state. The sensors wouldmeasureseveral
physical variables of interest.
Research and Development (R&D) activities on engines at
automobile OEMs have necessitated sophisticated engine
test stands. Automobile OEMs are usually interested in
developing engines that meet the following threefold
objectives:
• to provide high fuel efficiency
• to improve drivability and durability
• to be in compliance to relevant emission legislation
1.1 Emission factors
Emission factorsmeanswhichwillleadtocausethepollution.
 NOx = Nitrogen Oxides
 PM = Particulate Matter
 CO = Carbon Monoxide
 HC = Hydrocarbons
 SO2 = Sulphur Oxide
2. EMISSION STANDARDS
Emission standards are the legal requirementsgoverning air
pollutants released intotheatmosphere.Emissionstandards
set quantitative limits on the permissible amount of specific
air pollutants that may be released from specific sources
over specific timeframes. They are generally designed to
achieve air quality standards and to protect human life.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4905
Chart -1: Comparison of Emission Standards
The Euro 6 standard imposes a further, significantreduction
in NOx emissions from diesel engines (a 67% reduction
compared to Euro 5) and establishes similar standards for
petrol and diesel.
Exhaust Gas Recirculation (EGR) – replacing some of the
intake air (containing 80% nitrogen) with recycled exhaust
gas – reduces the amount of nitrogenavailabletobeoxidized
to NOx during combustion but further exhaust after
treatment may be required in addition to the Diesel
Particulate Filters required to meet Euro 5.
Euro 6 diesel cars may also be fitted with:
• A NOx absorber (Lean NOx Trap) which stores NOx and
reduces it to Nitrogen over a catalyst
• Selective Catalytic Reduction (SCR) which uses an
additive (Diesel Exhaust Fluid (DEF) or Ad Blue)
containing urea injected into theexhausttoconvertNOx
into Nitrogen and water.
Euro 6 emission limits (diesel)
• CO – 0.50 g/km
• HC+NOx–0.17g/km
• NOx – 0.08 g/km
• PM – 0.005 g/km
3. PERFORMANCE ANALYSIS
Fig 1 is showing the basic testbed setup. It is giving the basic
idea about which devices connected in testbed. What is the
sequence of the devices.
Fig -1: Basic Testbed Setup
This is the list of Sensors used in test bed:
1.Pressure transducer
2.Temperature sensor (RTD, J type, K type)
3.Peak cylinder pressure sensor
4.Frequency meter
5.Orifice sensor (blow by measurement)
6.Coriolis sensor (opacimeter)
Following devices, we are connecting in the testbed for
checking the performance of the engine.
1. Air flow meter (kgh)
It will give information about the rate of air flow in engine.
2. Water flow meter(lmin)
It will give information about the rate of air flow in engine.
3.Coolant conditioning unit(lmin)
It will give an idea about the path of the coolant. Heat
exchanger is get used in it.
Pressure of coolant is also get observed.
4. Fuel conditioning unit(kgh)
It will give an idea about the path of the fuel. Pressure of fuel
is also get observed.
5. Smoke meter (FSN)
White paper is used in the device. The input is taken from
the exhaust pipeline. The solid particles are collected over
the paper, after doing weight ofthatpaper,themeasurement
of PM is done.
6. Opacimeter (%)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4906
The input is taken from the exhaust pipeline. The opacity of
the exhaust gas is get observed in this device.
7.Blow by meter(LPM)
It is used to check the blow by of the engine. It works as a
differential amplifier.
8. Emission benches(gkwh)
The analysis and measurement of the emission factors is
done with this device.
9.After treatment system (ATS) It is usedfor reductionofthe
exhaust gases.
Fig -2: Generalized Data Acquisition System
Fig 2 isshowing the generalized dataacquisition system.The
sensors are connected to the engine, the connection of the
sensor is connected to the puma panel via boom box. From
puma panel the input is provide to the PUMA PC. The ECM of
engine is connected to the puma panel through Cuty and
Calterm Softwares, and from puma panel the inputisgivento
the Puma pc.
1. PUMA: Testbed Automation software. It is the global
industry standard for testbedautomation.Itissuitableforall
types of electrified testbeds or for conventional test
environments.
2. CUTY & CALTERM: These application Softwares are used
for communicating with ECM.They communicate with ECM
independently. Calterm is used to configure the ECM i.e. for
uploading and downloading the calibration in ECM andCuty
is used to Communicate ECM data to Puma automation
system. Due to development in ECM software and engine
families, advance product ids are used.
3.1 Emission cycles
An emission test cycle is a protocol contained in an emission
standard to allow repeatable and comparable measurement
of exhaust emissions for different engines or vehicles. Test
cycles specify the specific conditionsunder whichthe engine
or vehicle is operated during the emission test. There are
many different test cycles issued by various national and
international governments and working groups. Specified
parameters in a test cycle include a range of operating
temperature, speed, and load. Ideally these are specified to
accurately and realistically representtherangeofconditions
under which the vehicle or engine will be operated in actual
use.
Depending on the performance states the two cycles are
designed for Euro 6:
1.WHSC: World Harmonized Steady State Cycle
2. WHTC: World Harmonized Transient Cycle
1. WHSC:
The WHSC is a ramped steady-state test cycle, with a
sequence of steady-state engine test modes with defined
speed and torque criteria at each mode and defined ramps
between these modes. The parameters of the WHSC are
listed in Table
Table -1: Modes for WHSC.
The WHSC is run from a hot start, following engine
preconditioning at mode 9. The idle mode is separated in
two modes, mode 1 at the beginning and mode 13 at the end
of the test cycle. Mode 0 is not run, but is only accounted for
mathematically by a weighting factor of 0.24 and zero
emissions and power. The speed andtorquecombination for
the WHSC is shown in Figure 3.
The duration of the WHSC is 1895 sec. the behavior of the
WHSC is steady and it looks like a step. The waveformforthe
WHSC is looking like a step.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4907
Fig -3: Waveform for WHSC.
2. WHTC:
The WHTC test is a transient engine dynamometer schedule
defined by the global technical regulation. WHTC testing
requirements were adopted for the first time by the Euro VI
emission regulation for heavy-duty engines.
The WHTC is a transient test of 1800 s duration,withseveral
motoring segments. Normalized engine speed and torque
values over the WHTC cycle are schematically shown in
Figure 4.
Fig -4: Waveform for WHTC.
4. CONCLUSION
This paper is giving the basic idea about the engine’s
performance and emission analysis. The analysis of the
engine is done on the basis of the emission cycles. By
conducting emission cycles,wecanobservetheperformance
of the engine by observing speed and torque behavior. The
emission analysis is done by observing the emission factors
present in the exhaust of the engine.
REFERENCES
[1] UNECE, 2016. “Global Technical Regulations (GTRs)”,
UNECE, website, viewed 17-Jun-2016
[2] ICCT, 2017. “Fuel Consumption Standards for Heavy-
Duty Vehicles in India”, Policy Update, ICCT,
Washington, USA, December 2017
[3] Mop, 2017. “Ministry of Power, Notification S.O.
2670(E)”, The Gazette of India Part II Sec. 3(ii), 16
August 2017
BIOGRAPHIES
Ms. Shweta Baraskar is M.E.
Student, studying VLSI and
Embedded system in RMDSinhgad
college of Engineering, Pune.
Author has her personal interestin
the domain of Image Processing.
Prof. Rajesh U. Shekokar is
working as an Assistant Professor
in Department of E&TC. His area of
interest in the domain of VLSI and
Embedded System.2nd
Author
Photo
1’st
Author
Photo

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IRJET- Analysis of Emission Data by using Testbed for Euro VI Norms

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4904 Analysis of Emission Data by using Testbed for Euro VI Norms Shweta Baraskar1, Prof. Rajesh Shekoar2 1Student, Electronics and Telecommunication, RMD Sinhgad College of Engineering, Pune, India 2Assistant Professor, Electronics and Telecommunication, RMD Sinhgad College of Engineering, Pune, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The testing of the engine is useful for giving the idea about the overall performance and the emission of the engine. Now a day, the emission factors which are coming out of the engine from the exhaust line affecting the environment on large scale or we can say, the emission coming out of the engine is playing the vital role in the air pollution. We have to reduce the emission factors, so we will be able to maintain the healthy air in the environment. As we are only focusing on the engine emission, we have to analyzetheengine. Theanalysisof engine is the combination of the performance analysisandthe emission analysis. For analyzing the engine, we have run the engine in the particular emission cycle. The output of the emission cycle is giving the idea abouttheengineperformance and the engine emission. And, this paper is giving the idea about the whole testbed setup, emission cycle, norms of emission for the diesel engine. Key Words: WHTC, WHSC 1. INTRODUCTION Engine Testing is a unique, well-organized and comprehensive collection of the different aspects of engine and vehicle testing equipment and infrastructureforanyone involved in facility design and management, physical testing and the maintenance, upgrading and troubleshooting of testing equipment. Designed sothatitschapterscanall stand alone to be read in sequence or out of order as needed, Engine Testing is also an ideal resource for automotive engineers required to perform testing functions whose jobs do not involve engine testing on a regular basis. This recognized standard reference for the subject is now enhanced with new chapters on hybrid testing, OBD (on- board diagnostics) and sensor signals from modern engines. A sophisticated engine test stand houses several sensors(or transducers), data acquisition features and actuators to control the engine state. The sensors wouldmeasureseveral physical variables of interest. Research and Development (R&D) activities on engines at automobile OEMs have necessitated sophisticated engine test stands. Automobile OEMs are usually interested in developing engines that meet the following threefold objectives: • to provide high fuel efficiency • to improve drivability and durability • to be in compliance to relevant emission legislation 1.1 Emission factors Emission factorsmeanswhichwillleadtocausethepollution.  NOx = Nitrogen Oxides  PM = Particulate Matter  CO = Carbon Monoxide  HC = Hydrocarbons  SO2 = Sulphur Oxide 2. EMISSION STANDARDS Emission standards are the legal requirementsgoverning air pollutants released intotheatmosphere.Emissionstandards set quantitative limits on the permissible amount of specific air pollutants that may be released from specific sources over specific timeframes. They are generally designed to achieve air quality standards and to protect human life.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4905 Chart -1: Comparison of Emission Standards The Euro 6 standard imposes a further, significantreduction in NOx emissions from diesel engines (a 67% reduction compared to Euro 5) and establishes similar standards for petrol and diesel. Exhaust Gas Recirculation (EGR) – replacing some of the intake air (containing 80% nitrogen) with recycled exhaust gas – reduces the amount of nitrogenavailabletobeoxidized to NOx during combustion but further exhaust after treatment may be required in addition to the Diesel Particulate Filters required to meet Euro 5. Euro 6 diesel cars may also be fitted with: • A NOx absorber (Lean NOx Trap) which stores NOx and reduces it to Nitrogen over a catalyst • Selective Catalytic Reduction (SCR) which uses an additive (Diesel Exhaust Fluid (DEF) or Ad Blue) containing urea injected into theexhausttoconvertNOx into Nitrogen and water. Euro 6 emission limits (diesel) • CO – 0.50 g/km • HC+NOx–0.17g/km • NOx – 0.08 g/km • PM – 0.005 g/km 3. PERFORMANCE ANALYSIS Fig 1 is showing the basic testbed setup. It is giving the basic idea about which devices connected in testbed. What is the sequence of the devices. Fig -1: Basic Testbed Setup This is the list of Sensors used in test bed: 1.Pressure transducer 2.Temperature sensor (RTD, J type, K type) 3.Peak cylinder pressure sensor 4.Frequency meter 5.Orifice sensor (blow by measurement) 6.Coriolis sensor (opacimeter) Following devices, we are connecting in the testbed for checking the performance of the engine. 1. Air flow meter (kgh) It will give information about the rate of air flow in engine. 2. Water flow meter(lmin) It will give information about the rate of air flow in engine. 3.Coolant conditioning unit(lmin) It will give an idea about the path of the coolant. Heat exchanger is get used in it. Pressure of coolant is also get observed. 4. Fuel conditioning unit(kgh) It will give an idea about the path of the fuel. Pressure of fuel is also get observed. 5. Smoke meter (FSN) White paper is used in the device. The input is taken from the exhaust pipeline. The solid particles are collected over the paper, after doing weight ofthatpaper,themeasurement of PM is done. 6. Opacimeter (%)
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4906 The input is taken from the exhaust pipeline. The opacity of the exhaust gas is get observed in this device. 7.Blow by meter(LPM) It is used to check the blow by of the engine. It works as a differential amplifier. 8. Emission benches(gkwh) The analysis and measurement of the emission factors is done with this device. 9.After treatment system (ATS) It is usedfor reductionofthe exhaust gases. Fig -2: Generalized Data Acquisition System Fig 2 isshowing the generalized dataacquisition system.The sensors are connected to the engine, the connection of the sensor is connected to the puma panel via boom box. From puma panel the input is provide to the PUMA PC. The ECM of engine is connected to the puma panel through Cuty and Calterm Softwares, and from puma panel the inputisgivento the Puma pc. 1. PUMA: Testbed Automation software. It is the global industry standard for testbedautomation.Itissuitableforall types of electrified testbeds or for conventional test environments. 2. CUTY & CALTERM: These application Softwares are used for communicating with ECM.They communicate with ECM independently. Calterm is used to configure the ECM i.e. for uploading and downloading the calibration in ECM andCuty is used to Communicate ECM data to Puma automation system. Due to development in ECM software and engine families, advance product ids are used. 3.1 Emission cycles An emission test cycle is a protocol contained in an emission standard to allow repeatable and comparable measurement of exhaust emissions for different engines or vehicles. Test cycles specify the specific conditionsunder whichthe engine or vehicle is operated during the emission test. There are many different test cycles issued by various national and international governments and working groups. Specified parameters in a test cycle include a range of operating temperature, speed, and load. Ideally these are specified to accurately and realistically representtherangeofconditions under which the vehicle or engine will be operated in actual use. Depending on the performance states the two cycles are designed for Euro 6: 1.WHSC: World Harmonized Steady State Cycle 2. WHTC: World Harmonized Transient Cycle 1. WHSC: The WHSC is a ramped steady-state test cycle, with a sequence of steady-state engine test modes with defined speed and torque criteria at each mode and defined ramps between these modes. The parameters of the WHSC are listed in Table Table -1: Modes for WHSC. The WHSC is run from a hot start, following engine preconditioning at mode 9. The idle mode is separated in two modes, mode 1 at the beginning and mode 13 at the end of the test cycle. Mode 0 is not run, but is only accounted for mathematically by a weighting factor of 0.24 and zero emissions and power. The speed andtorquecombination for the WHSC is shown in Figure 3. The duration of the WHSC is 1895 sec. the behavior of the WHSC is steady and it looks like a step. The waveformforthe WHSC is looking like a step.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4907 Fig -3: Waveform for WHSC. 2. WHTC: The WHTC test is a transient engine dynamometer schedule defined by the global technical regulation. WHTC testing requirements were adopted for the first time by the Euro VI emission regulation for heavy-duty engines. The WHTC is a transient test of 1800 s duration,withseveral motoring segments. Normalized engine speed and torque values over the WHTC cycle are schematically shown in Figure 4. Fig -4: Waveform for WHTC. 4. CONCLUSION This paper is giving the basic idea about the engine’s performance and emission analysis. The analysis of the engine is done on the basis of the emission cycles. By conducting emission cycles,wecanobservetheperformance of the engine by observing speed and torque behavior. The emission analysis is done by observing the emission factors present in the exhaust of the engine. REFERENCES [1] UNECE, 2016. “Global Technical Regulations (GTRs)”, UNECE, website, viewed 17-Jun-2016 [2] ICCT, 2017. “Fuel Consumption Standards for Heavy- Duty Vehicles in India”, Policy Update, ICCT, Washington, USA, December 2017 [3] Mop, 2017. “Ministry of Power, Notification S.O. 2670(E)”, The Gazette of India Part II Sec. 3(ii), 16 August 2017 BIOGRAPHIES Ms. Shweta Baraskar is M.E. Student, studying VLSI and Embedded system in RMDSinhgad college of Engineering, Pune. Author has her personal interestin the domain of Image Processing. Prof. Rajesh U. Shekokar is working as an Assistant Professor in Department of E&TC. His area of interest in the domain of VLSI and Embedded System.2nd Author Photo 1’st Author Photo