The document introduces automation, defining it as a set of technologies that allows machines and systems to operate without significant human intervention. It discusses key areas of industrial automation like controls, communication, and real-time computing. Reasons for automating include increasing productivity, reducing costs, improving quality and safety. The basic elements of an automation system are described as the program of instructions, control systems, process, and power. Advanced functions like safety monitoring, maintenance diagnostics, and error detection and recovery are also introduced.
Definition of Automation
Automated Manufacturing Systems
Types of Manufacturing Automation
Levels of Automation
Computerized Manufacturing Support Systems
Reasons for Automation
Automation Strategies-The USA Principle
Ten Strategies for Automation and Process Improvement
Automation Migration Strategy
Benefits of Automation
References
ANALYSIS OF TRANSFER LINE WITH BUFFER STORAGEManoj Gowda K
An automated transfer line is consisted of several workstations which are linked together by a material handling system where parts are transferred from one station to the next.
Definition of Automation
Automated Manufacturing Systems
Types of Manufacturing Automation
Levels of Automation
Computerized Manufacturing Support Systems
Reasons for Automation
Automation Strategies-The USA Principle
Ten Strategies for Automation and Process Improvement
Automation Migration Strategy
Benefits of Automation
References
ANALYSIS OF TRANSFER LINE WITH BUFFER STORAGEManoj Gowda K
An automated transfer line is consisted of several workstations which are linked together by a material handling system where parts are transferred from one station to the next.
The adaptive control is basically a feedback system that treats the CNC as an internal unit and in which the machining variables automatically adapt themselves to the actual conditions of the machining process.
Introduction ,FMS Equipment,FMS Layouts ,Analysis Methods for FMS,,advantages of fms,comparison of fms to conventional methods,applications.Benefits of fms.
COMPUTER AIDED PROCESS PLANNING (CAPP)KRUNAL RAVAL
Computer-aided process planning (CAPP) helps determine the processing steps required to make a part after CAP has been used to define what is to be made. CAPP programs develop a process plan or route sheet by following either a variant or a generative approach.
The society of manufacturing engineers (SME) Defines CIM is integration of the total manufacturing enterprise through the use of integrated systems and data communications coupled with the new managerial philosophies that improve organizational and personal efficiency. CIM combines various technologies like computer-aided design (CAD) and computer-aided manufacturing (CAM) to provide an error-free manufacturing process that reduces manual labor and automates repetitive tasks.
This describes the mechanism of Computer Numerical Control along with its types, control system, motion system, Programming of CNC, G codes, Part programming, adaptive control machining etc.
The adaptive control is basically a feedback system that treats the CNC as an internal unit and in which the machining variables automatically adapt themselves to the actual conditions of the machining process.
Introduction ,FMS Equipment,FMS Layouts ,Analysis Methods for FMS,,advantages of fms,comparison of fms to conventional methods,applications.Benefits of fms.
COMPUTER AIDED PROCESS PLANNING (CAPP)KRUNAL RAVAL
Computer-aided process planning (CAPP) helps determine the processing steps required to make a part after CAP has been used to define what is to be made. CAPP programs develop a process plan or route sheet by following either a variant or a generative approach.
The society of manufacturing engineers (SME) Defines CIM is integration of the total manufacturing enterprise through the use of integrated systems and data communications coupled with the new managerial philosophies that improve organizational and personal efficiency. CIM combines various technologies like computer-aided design (CAD) and computer-aided manufacturing (CAM) to provide an error-free manufacturing process that reduces manual labor and automates repetitive tasks.
This describes the mechanism of Computer Numerical Control along with its types, control system, motion system, Programming of CNC, G codes, Part programming, adaptive control machining etc.
Questions for successful test automation projectsDaniel Ionita
Test automation is not only about coding. Successful test automation involves critical thinking and clarity of objectives before actually beginning development. This material provides guidance in putting some of the right questions and how to think as for having an efficient and effective test automation in the context of your project.
Short note Format - for easy understanding
YouTube link : https://youtu.be/YlWHhihsN_0
Channle link : https://www.youtube.com/channel/UCgtlEPfuRGHbHLo46cxm7dQ
static characteristics of an instruments - basics of measurements
definition & explanation
important for selection of instrument & designing a new instruments
YouTube channel : https://www.youtube.com/channel/UCgtlEPfuRGHbHLo46cxm7dQ
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
2. Definition and fundamentals• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Definition
Automation is a set of technologies that results in operation of
machines and systems without significant human intervention & achive
performance superior to manual operations.
■ Key areas of industrial automation
– Controls & signal processing
– Communication & networking
– Simulation, design & analysis
– Optimization
– Real time computing
– Database & storage
3. Reasons for automation
■ To increase labour productivity
■ To reduce labour cost
■ To manage effect of labour shortage
■ To reduce/eliminate routine manual & clerical tasks
■ To improve worker safety
■ To reduce manufacturing lead time
■ To improve product quality
■ To accomplish process that can not be done manually
■ To avoid the high cost of not automating
• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
4. Basic elements of automation system• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
Program of
Instruction
Control Systems Process
Power
Set of instruction
• Work cycles
• Decision making
in programmed
cycle
• Open loop
control system
• Closed loop
control system
• Energy conversion
• requirements of
complete systems
• Mainly electrical
1. Power
2. Program of instructions
3. Control systems
4. Process
5. Advanced automation functions• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
– To enhance performance and safety
■ Safety monitoring
■ Maintenance and repair diagnostics
■ Error detection and recovery
– It can be list of actions to be done by worker / maintenance or
can be set of instruction that performs automatically safety
measure, error detection and recovery tasks.
6. Safety, maintenance & repair
diagnosis
• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Safety
– To protect human workers in the vicinity of the system
– To protect equipment associated with the system
■ Maintenance and repair diagnostics
– Capabilities of an automated system to assist in the
identification of the source of potential or actual
malfunctioning & failures of systems.
■ Status monitoring
■ Failure diagnostics
■ Recommend repair procedure
■ sd
7. Error detection and recovery• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Detection
– Random errors
– Systematic errors
– aberrations
■ Problems in error detection
– To automate all of the possible errors that can generated in a
process
– To setup/specify appropriate sensor system & software so
that system is capable of recognizing each error
■ Recovery
– Make adjustment at the end of the current work cycle
– Make adjustments during current cycle
– Stop the process to invoke corrective action
– Stop the process & call for help
8. USA principle
■ U – understand the existing process
■ S – simplify the process
■ A – automate the process
• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
Understand Simplify automate
• Input-output
relationship
• Process charts, flow
charts
• Mathematical
modelling
• Simplification/
elimination
• Integration
• Purpose of each
step
• Automation
strategies
• Migration strategies
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
9. Tens strategies of automation and
production systems
■ Specialization of operation
■ Combined operation
■ Integration of operation
■ Simultaneous operation
■ Increased flexibility
■ Improved material handling & storage
■ Online inspection
■ Process control & optimization
■ Plant operation control
■ CIM – computer integrated manufacturing
• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and
production systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
10. Automation migration strategy• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
• Phase 1
manual production
• Phase II
automated production
• Phase III
automation integrated
production
• Advantages
• Introduction of new product in shortest possible time
• Avoids risk commitment at initial stage of product development
• Allows automation to introduce gradually as product gets final design
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
11. Automation Manufacturing systems• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
MODULE NO - 01
■ Fixed automation is used
when the volume of production
is very high and therefore it is
appropriate to design
specialized equipment to
process the product effectively
and at high production rate.
■ Programmable automation is
used when the volume of
production is relatively low and
there are variety of products to
be made. The production
equipment is designed to be
adaptable to variations in
product configuration. Unique
products are made in small
batches.
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Flexible automation is used for
mid volume production size. It
possesses some of the features of
both fixed automation and
programmable automation.
12. 08-02-2019 By Prof. Ameya Nijasure - PCE New panvel
MODULE NO - 01
• Introduction to automation
• Definition
• Reason for automation
• Basic elements of
automation system
• Advanced automation
functions
• Safety, maintenance &
repair diagnosis
• Error detection and
recovery
• Automation principles &
Strategies
• USA principle
• Tens strategies of
automation and production
systems
• Automation migration
strategy
• Automation manufacturing
systems
• Levels of Automation
Levels of Automation
Enterprise Level
• Corporate information systems
Plant Level
• Production systems
Cell/system Level
• Manufacturing system – group of machines
Machine Level
• Individual machines
Device Level
• Sensors, actuators and Hardware elements
Level 01
Level 02
Level 03
Level 04
Level 05
13. Thank You….!!!
Ameya P. Nijasure
7093062719
napradee@mes.ac.in
08-02-2019 By Prof. Ameya Nijasure - PCE New panvel