In this Course we get two sections:
Section 1
Introduction and information on the existing reactors
Visual images of reactors
Importance of Reactor Design
Section 2
- The General Mole Balance Equation
- The concept of Generation
- The Accumulation term
- The Design Equations for a Batch Reactor
- The Design Equations for a Continuous Stirred Tank Reactor
- The Design Equations for a Plug Flow Reactor
- The Design Equations for a Packed Bed Reactor
By the end of this block you should be able to differentiate between batch reactors vs. continuous flow reactors.
You should be familiar with the General Mole Balance Equation and how to apply it to every reactor.
You should know or at least get to know the Mole Balance Equations or Design Equations of each reactor in the Course.
An Overview to the most common Industrial Mass Transfer Operations & Process Separation Technologies
Course Description
In this course we will cover the most basic processes involved in Mass Transfer Operations. This is an overview of what type of processes, methods and units are used in the industry. This is mostly an introductory course which will allow you to learn, understand and know the approach towards separation processes involving mass transfer phenomena.
It is an excellent course before any Mass Transfer Process or Unit Operation Course such as Distillations, Extractions, Leaching, Membranes, Absorption, etc...
This course is extremely recommended if you will continue with the following:
Flash Distillation, Simple Distillation, Batch Distillation
Gas Absorption, Desorption & Stripping
Binary Distillation, Fractional Distillation
Scrubbers, Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers, Tray Towers
Membranes
Liquid Extraction
Dryers / Humidifiers
Adsorbers
Evaporators/Sublimators
Crystallizers
Centrifugations
And many other Separation Technology!
At the end of the Course:
You will be able to understand the mass transfer operations concepts. You will be able to identify Mass Transfer Unit Operations. You will be also able to ensure the type of method of separation technology used.
You will be able to apply this theory in further Unit Operations.
Theory-Based Course
This is a very theoretical course, some calculations and exercises are present, but overall, expect mostly theoretical concepts.
Processing of petroleum types of refluxKarnav Rana
PROCESSING OF PETROLEUM :TYPES OF REFLUX
arrangements of distillation towers
Pump back reflux and pump around reflux
Side stripping columns
process refining & petrochemicals
Slides for the eLearning course Separation and purification processes in biorefineries (https://open-learn.xamk.fi) in IMPRESS project (https://www.spire2030.eu/impress).
Section: Distillation
Subject: 0.2 Introduction to distillation.
Catalytic Reforming Process is one of the most important processes in the petroleum and petrochemical industries which produce high octane number gasoline.
An Overview to the most common Industrial Mass Transfer Operations & Process Separation Technologies
Course Description
In this course we will cover the most basic processes involved in Mass Transfer Operations. This is an overview of what type of processes, methods and units are used in the industry. This is mostly an introductory course which will allow you to learn, understand and know the approach towards separation processes involving mass transfer phenomena.
It is an excellent course before any Mass Transfer Process or Unit Operation Course such as Distillations, Extractions, Leaching, Membranes, Absorption, etc...
This course is extremely recommended if you will continue with the following:
Flash Distillation, Simple Distillation, Batch Distillation
Gas Absorption, Desorption & Stripping
Binary Distillation, Fractional Distillation
Scrubbers, Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers, Tray Towers
Membranes
Liquid Extraction
Dryers / Humidifiers
Adsorbers
Evaporators/Sublimators
Crystallizers
Centrifugations
And many other Separation Technology!
At the end of the Course:
You will be able to understand the mass transfer operations concepts. You will be able to identify Mass Transfer Unit Operations. You will be also able to ensure the type of method of separation technology used.
You will be able to apply this theory in further Unit Operations.
Theory-Based Course
This is a very theoretical course, some calculations and exercises are present, but overall, expect mostly theoretical concepts.
Processing of petroleum types of refluxKarnav Rana
PROCESSING OF PETROLEUM :TYPES OF REFLUX
arrangements of distillation towers
Pump back reflux and pump around reflux
Side stripping columns
process refining & petrochemicals
Slides for the eLearning course Separation and purification processes in biorefineries (https://open-learn.xamk.fi) in IMPRESS project (https://www.spire2030.eu/impress).
Section: Distillation
Subject: 0.2 Introduction to distillation.
Catalytic Reforming Process is one of the most important processes in the petroleum and petrochemical industries which produce high octane number gasoline.
Types of Distillation & column internalsBharat Kumar
More:- https://chemicalengineeringworld.com
Distillation is a method of separating the components of a solution which depends upon distribution of the substances between a gas and liquid phase, applied to cases where all components are present in both phases.
* What is distillation ?
* Types of Distillation
* Batch Distillation
* Azeotropic Distillation
* Flooding
* Priming
* Coning
* Weeping
* Dumping
* Packed Column
* Tray column
* Reflux Ratio
* Relative volatility
* Distillation column
Distillation is a method of separating mixtures based on differences in volatility (volatility is the tendency of a substance to vaporize. Volatility is directly related to a substance's vapor pressure.) of components in a boiling liquid mixture. Distillation is a unit operation, or a physical separation process, and not a chemical reaction
Slides for the eLearning course Separation and purification processes in biorefineries (https://open-learn.xamk.fi) in IMPRESS project.
Section: Distillation
Subject: 1.1 Vapor Liquid Equilibrium
FULL COURSE:
https://courses.chemicalengineeringguy.com/p/flash-distillation-in-chemical-process-engineering/
Introduction:
Binary Distillation is one of the most important Mass Transfer Operations used extensively in the Chemical industry.
Understanding the concept behind Gas-Gas, Liquid-Liquid and the Gas-Liquid mass transfer interaction will allow you to understand and model Distillation Columns, Flashes, Batch Distillator, Tray Columns and Packed column, etc...
We will cover:
REVIEW: Of Mass Transfer Basics (Equilibrium VLE Diagrams, Volatility, Raoult's Law, Azeotropes, etc..)
Distillation Theory - Concepts and Principles
Application of Distillation in the Industry
Equipment for Flashing Systems such as Flash Drums
Design & Operation of Flash Drums
Material and Energy Balances for flash systems
Adiabatic and Isothermal Operation
Animations and Software Simulation for Flash Distillation Systems (ASPEN PLUS/HYSYS)
Theory + Solved Problem Approach:
All theory is taught and backed with exercises, solved problems, and proposed problems for homework/individual study.
At the end of the course:
You will be able to understand mass transfer mechanism and processes behind Flash Distillation.
You will be able to continue with Batch Distillation, Fractional Distillation, Continuous Distillation and further courses such as Multi-Component Distillation, Reactive Distillation and Azeotropic Distillation.
About your instructor:
I majored in Chemical Engineering with a minor in Industrial Engineering back in 2012.
I worked as a Process Design/Operation Engineer in INEOS Koln, mostly on the petrochemical area relating to naphtha treating.
There I designed and modeled several processes relating separation of isopentane/pentane mixtures, catalytic reactors and separation processes such as distillation columns, flash separation devices and transportation of tank-trucks of product.
These slides may be used for a part of Advanced level course in Chemical Reaction Engineering. I taught this course to Masters level students covering 1.5 credit hours.
This is a sort of assignment of my subject Refinery Engineering, i have a presentation on it, i hope u guys like it and enjoy reading it, may be it can help somebody learning alkylation topic :)
This slide completely describes you about the stuff include in it and also everything about chemical engineering. Fluid Mechanics. Thermodynamics. Mass Transfer Chemical Engineering. Energy Engineering, Mass Transfer 2, Heat Transfer,
Types of Distillation & column internalsBharat Kumar
More:- https://chemicalengineeringworld.com
Distillation is a method of separating the components of a solution which depends upon distribution of the substances between a gas and liquid phase, applied to cases where all components are present in both phases.
* What is distillation ?
* Types of Distillation
* Batch Distillation
* Azeotropic Distillation
* Flooding
* Priming
* Coning
* Weeping
* Dumping
* Packed Column
* Tray column
* Reflux Ratio
* Relative volatility
* Distillation column
Distillation is a method of separating mixtures based on differences in volatility (volatility is the tendency of a substance to vaporize. Volatility is directly related to a substance's vapor pressure.) of components in a boiling liquid mixture. Distillation is a unit operation, or a physical separation process, and not a chemical reaction
Slides for the eLearning course Separation and purification processes in biorefineries (https://open-learn.xamk.fi) in IMPRESS project.
Section: Distillation
Subject: 1.1 Vapor Liquid Equilibrium
FULL COURSE:
https://courses.chemicalengineeringguy.com/p/flash-distillation-in-chemical-process-engineering/
Introduction:
Binary Distillation is one of the most important Mass Transfer Operations used extensively in the Chemical industry.
Understanding the concept behind Gas-Gas, Liquid-Liquid and the Gas-Liquid mass transfer interaction will allow you to understand and model Distillation Columns, Flashes, Batch Distillator, Tray Columns and Packed column, etc...
We will cover:
REVIEW: Of Mass Transfer Basics (Equilibrium VLE Diagrams, Volatility, Raoult's Law, Azeotropes, etc..)
Distillation Theory - Concepts and Principles
Application of Distillation in the Industry
Equipment for Flashing Systems such as Flash Drums
Design & Operation of Flash Drums
Material and Energy Balances for flash systems
Adiabatic and Isothermal Operation
Animations and Software Simulation for Flash Distillation Systems (ASPEN PLUS/HYSYS)
Theory + Solved Problem Approach:
All theory is taught and backed with exercises, solved problems, and proposed problems for homework/individual study.
At the end of the course:
You will be able to understand mass transfer mechanism and processes behind Flash Distillation.
You will be able to continue with Batch Distillation, Fractional Distillation, Continuous Distillation and further courses such as Multi-Component Distillation, Reactive Distillation and Azeotropic Distillation.
About your instructor:
I majored in Chemical Engineering with a minor in Industrial Engineering back in 2012.
I worked as a Process Design/Operation Engineer in INEOS Koln, mostly on the petrochemical area relating to naphtha treating.
There I designed and modeled several processes relating separation of isopentane/pentane mixtures, catalytic reactors and separation processes such as distillation columns, flash separation devices and transportation of tank-trucks of product.
These slides may be used for a part of Advanced level course in Chemical Reaction Engineering. I taught this course to Masters level students covering 1.5 credit hours.
This is a sort of assignment of my subject Refinery Engineering, i have a presentation on it, i hope u guys like it and enjoy reading it, may be it can help somebody learning alkylation topic :)
This slide completely describes you about the stuff include in it and also everything about chemical engineering. Fluid Mechanics. Thermodynamics. Mass Transfer Chemical Engineering. Energy Engineering, Mass Transfer 2, Heat Transfer,
Aspen Plus basic course for Engineers.
Introduction to Process Modeling/Simulation Software.
INDEX:
Course Objectives
Introduction to Aspen Plus
User Interface & Getting Help
Physical Properties
Introduction to Flowsheet
Unit Operation Models
Reporting Results
Case Studies I, II and III
Case Study IV
Conclusion
An overview of Chapter 5 of Scott Fogler's Book: Reactor Engineering
This Chapter is broken down into two sections.
Section 1 - Batch Reactor Data
Excess Method
Differential Method
- Graphical Method
- Numerical Method
- Polynomial Fit
Integral Method
Half Live Method
Initial Rates of Reaction Method
Section 2 - Differential Reactor Data.
Application to PBR
After you finish this chapter, you should be able to fit:
zero, first and second order differential equations
Introduction and Theoretical Aspects
Catalyst Reduction and Start-up
Normal Operation and Troubleshooting
Shutdown and Catalyst Discharge
Nickel Carbonyl Hazard
World Class Manufacturing:Plant Start Up and Commissioning Procedure HIMADRI BANERJI
Essential Ingredient of World Class Manufactring is a procedure for plant start up and commissioning. It is observed that the maximm damage in the life of a plant occurs at start up and the remnant effect of this damage to life an be significant. This presentation 0f 180 slides takes the reader through a step by step procedure which if followed strictly can give a safe and risk free plant start up.
TEMPERATURE MEASUREMENT:
RESISTANCE ELEMENTS AND THERMOCOUPLES
SPECIFICATION OF FUNCTION
DESCRIPTION OF FLUID
NORMAL OPERATING TEMPERATURE
REQUIRED TEMPERATURE RANGE
ALARM SETTINGS
TRIP SETTINGS
FLUID VELOCITY
REYNOLDS NUMBER
LINE SIZE
LINE REFERENCE
EQUIPMENT REFERENCE
NOZZLE SIZE
MINIMUM DESIGN PRESSURE
CORRESPONDING TEMPERATURE
MAXIMUM DESIGN PRESSURE
CORRESPONDING TEMPERATURE
Study 2: Front-End Engineering Design and Project DefinitionGerard B. Hawkins
Study 2: Front-End Engineering Design and Project Definition
CONTENTS
2.0 PURPOSE
2.0.1 Team
2.0.2 Timing
2.0.3 Documentation
HAZARD STUDY 2: APPLICATION
2.1 Study of Process and Non-Process Activities
2.2 Study of Programmable Electronic Systems (PES)
2.3 Risk Assessment
2.4 Defining the Basis for Safe Operation
2.5 Review of Hazard Study 2
APPENDICES
Appendix A Hazard Study 2 Method
A.1 Significant Hazards Flowsheet
A.2 Event Guide Diagram
A.3 Consequence Guide Diagram
A.4 Typical Measures to Reduce Consequences
Appendix B Programmable Electronic Systems (PES) Guide Diagram
Appendix C Risk Assessment
C.1 Risk Assessment Procedure
C.2 Risk Matrix
C.3 Risk Matrix Guidance for Consequence Categories – Safety and Health Incidents
C.4 Risk Matrix Guidance for Consequence Categories – Environmental Incidents
Appendix D Key Hazards and Control Measures
Appendix E Content of Hazard Study 2 Report Package.
OVERVIEW - FIXED BED ADSORBER DESIGN GUIDELINES
Fixed-bed adsorber design is based upon the following considerations:
• Adsorbent bed profile and media loading capacity characteristics for the specific application and adsorbent material used.
• Pressure drop characteristics across the adsorbent bed.
• Reaction kinetics.
Typically, adsorber design entails use of the following methodology:
• Adsorbent selection based upon performance and application information.
• Bed sizing based upon adsorbent loading data and service life requirements.
• Bed sizing adjustment based upon pressure drop criteria.
• Bed sizing adjustment based upon reaction kinetics criteria.
A discussion of each design consideration follows.
Air Cooled Heat Exchanger Design
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
4 SUITABILITY FOR AIR COOLING
4.1 Options Available For Cooling
4.2 Choice of Cooling System
5 SPECIFICATION OF AN AIR COOLED HEAT
EXCHANGER
5.1 Description and Terminology
5.2 General
5.3 Thermal Duty and Design Margins
5.4 Process Pressure Drop
5.5 Design Ambient Conditions
5.6 Process Physical Properties
5.7 Mechanical Design Constraints
5.8 Arrangement
5.9 Air Side Fouling
5.10 Economic Factors in Design
6 CONTROL
7 PRESSURE RELIEF
8 ASSESSMENT OF OFFERS
8.1 General
8.2 Manual Checking Of Designs
8.3 Computer Assessment
8.4 Bid Comparison
9 FOULING AND CORROSION
9.1 Fouling
9.2 Corrosion
10 OPERATION AND MAINTENANCE
10.1 Performance Testing
10.2 Air-Side Cleaning
10.3 Mechanical Maintenance
10.4 Tube side Access
11 REFERENCES
Residence Time Distribution Data
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
4 BASICS OF RESIDENCE TIME DISTRIBUTION DATA
5 USE OF RESIDENCE TIME DISTRIBUTION DATA
5.1 Micromixing and Macromixing
5.2 Example 1 - Reaction is First Order
5.3 Example 2 - Reaction is Second Order
5.4 Complex Reactions and Residence Time Distribution
5.5 Examples
6 RESIDENCE TIME MEASUREMENTS WITH
RADIOISOTOPES
6.1 General
6.2 Types of Reactors
6.3 Models Based on Method of Moments
6.4 Non-impulse Input
6.5 Diagnosis of Problems
6.6 Commercial Radioisotope Service
7 BIBLIOGRAPHY
Ammonia Plant Technology
Pre-Commissioning Best Practices
Piping and Vessels Flushing and Cleaning Procedure
CONTENTS
1 Scope
2 Aim/purpose
3 Responsibilities
4 Procedure
4.1 Main cleaning methods
4.1.1 Mechanical cleaning
4.1.2 Cleaning with air
4.1.3 Cleaning with steam (for steam networks only)
4.1.4 Cleaning with water
4.2 Choice of the cleaning method
4.3 Cleaning preparation
4.4 Protection of the devices included in the network
4.5 Protection of devices in the vicinity of the network
4.6 Water flushing procedure
4.6.1 Specific problems of water flushing
4.6.2 Preparation for water flushing
4.6.3 Performing a water flush
4.6.4 Cleanliness criteria
4.7 Air blowing procedure
4.7.1 Specific problems of air blowing
4.7.2 Preparation for air blowing
4.7.3 Performing air blowing
4.7.4 Cleanliness checks
4.8 Steam blowing procedure
4.8.1 Specific problems of steam blowing
4.8.2 Preparation for steam blowing
4.8.3 Performing steam blowing
4.8.4 Cleanliness checks
4.9 Chemical cleaning procedure
4.9.1 Specific problems of cleaning with a chemical solution
4.9.2 Preparation for chemical cleaning
4.9.3 Performing a chemical cleaning
4.9.4 Cleanliness criteria
4.10 Re-assembly - general guideline
4.11 Preservation of flushed piping
Reactores batch quimicos para la industria en campos de ingenieria.pptBastheanFranciscoPin
eactores Discontinuos o Batch: Son recipientes con agitación en el cual se cargan los reactivos y se descargan una vez la reacción ha finalizado. Se caracterizan por no trabajar en condiciones estacionarias. Tanto la temperatura como las composiciones varían constantemente.
Introduction to Chemical Reactors and Chemical Reaction EngineeringMuhammad Sajid Liaqat
The presentation covers the following topics developing a conceptual approach to Chemical Reaction Engg.
The rate equation
Reactor Systems
Types of reactors
Reactor design parameter
Fixed bed reactors
Fluidized bed reactors
Stirred tank reactors
Slurry loop reactors
Bubble columns
Mole balances for multiple reactions
Chemical reaction engineering is that engineering activity which is concerned with the exploitation of chemical reactions on commercial scale.
The areas of different fields of science like:
Oil Refining
Pharmaceuticals
Biotechnology
Chemical Industries
Sustainable Development
This Slides talk about the transient state and how to solve such problems
SECTION 1
Theory
-Transient State Review
-Accumulation Concept
-General Methodology for Transient State
-Differential and Integral MB
SECTION 2
Exercises
-Mass Balances (Analytical, “by hand”)
-Mass Balances (Computer solved)
Problems and Exercises in my webpage
www.ChemicalEngineeringGuy.com
Suscribe to my channel:
www.youtube.com/ChemEngineeringGuy
Visit my Facebook Page:
www.facebook.com/Chemical.Engineering.Guy
e-Mail me:
chemical.engineering.guy@gmail.com
This block #10 is a part of the course series Reactor Engineering (RE)
So far I have uploaded RE1,2,3,4,5,6, and 7
Now is time to study catalysis and catalytic Reactor
This is broken down in 3 Sections
- Catalysis and Catalyst Basics
- Common Catalytic Reactors in the Industry
- Steps of the Heterogeneous Catalysis
This is a series of lectures... want to know more about this?
visit - www.ChemicalEngineeringGuy.com
An Overview to the most common Industrial Mass Transfer Operations & Process Separation Technologies
Course Description
In this course we will cover the most basic processes involved in Mass Transfer Operations. This is an overview of what type of processes, methods and units are used in the industry. This is mostly an introductory course which will allow you to learn, understand and know the approach towards separation processes involving mass transfer phenomena.
It is an excellent course before any Mass Transfer Process or Unit Operation Course such as Distillations, Extractions, Leaching, Membranes, Absorption, etc...
This course is extremely recommended if you will continue with the following:
Flash Distillation, Simple Distillation, Batch Distillation
Gas Absorption, Desorption & Stripping
Binary Distillation, Fractional Distillation
Scrubbers, Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers, Tray Towers
Membranes
Liquid Extraction
Dryers / Humidifiers
Adsorbers
Evaporators/Sublimators
Crystallizers
Centrifugations
And many other Separation Technology!
At the end of the Course:
You will be able to understand the mass transfer operations concepts. You will be able to identify Mass Transfer Unit Operations. You will be also able to ensure the type of method of separation technology used.
You will be able to apply this theory in further Unit Operations.
Theory-Based Course
This is a very theoretical course, some calculations and exercises are present, but overall, expect mostly theoretical concepts.
An Overview to the most common Industrial Mass Transfer Operations & Process Separation Technologies
Course Description
In this course we will cover the most basic processes involved in Mass Transfer Operations. This is an overview of what type of processes, methods and units are used in the industry. This is mostly an introductory course which will allow you to learn, understand and know the approach towards separation processes involving mass transfer phenomena.
It is an excellent course before any Mass Transfer Process or Unit Operation Course such as Distillations, Extractions, Leaching, Membranes, Absorption, etc...
This course is extremely recommended if you will continue with the following:
Flash Distillation, Simple Distillation, Batch Distillation
Gas Absorption, Desorption & Stripping
Binary Distillation, Fractional Distillation
Scrubbers, Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers, Tray Towers
Membranes
Liquid Extraction
Dryers / Humidifiers
Adsorbers
Evaporators/Sublimators
Crystallizers
Centrifugations
And many other Separation Technology!
At the end of the Course:
You will be able to understand the mass transfer operations concepts. You will be able to identify Mass Transfer Unit Operations. You will be also able to ensure the type of method of separation technology used.
You will be able to apply this theory in further Unit Operations.
Theory-Based Course
This is a very theoretical course, some calculations and exercises are present, but overall, expect mostly theoretical concepts.
An Overview to the most common Industrial Mass Transfer Operations & Process Separation Technologies
Course Description
In this course we will cover the most basic processes involved in Mass Transfer Operations. This is an overview of what type of processes, methods and units are used in the industry. This is mostly an introductory course which will allow you to learn, understand and know the approach towards separation processes involving mass transfer phenomena.
It is an excellent course before any Mass Transfer Process or Unit Operation Course such as Distillations, Extractions, Leaching, Membranes, Absorption, etc...
This course is extremely recommended if you will continue with the following:
Flash Distillation, Simple Distillation, Batch Distillation
Gas Absorption, Desorption & Stripping
Binary Distillation, Fractional Distillation
Scrubbers, Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers, Tray Towers
Membranes
Liquid Extraction
Dryers / Humidifiers
Adsorbers
Evaporators/Sublimators
Crystallizers
Centrifugations
And many other Separation Technology!
At the end of the Course:
You will be able to understand the mass transfer operations concepts. You will be able to identify Mass Transfer Unit Operations. You will be also able to ensure the type of method of separation technology used.
You will be able to apply this theory in further Unit Operations.
Theory-Based Course
This is a very theoretical course, some calculations and exercises are present, but overall, expect mostly theoretical concepts.
An Overview to the most common Industrial Mass Transfer Operations & Process Separation Technologies
Course Description
In this course we will cover the most basic processes involved in Mass Transfer Operations. This is an overview of what type of processes, methods and units are used in the industry. This is mostly an introductory course which will allow you to learn, understand and know the approach towards separation processes involving mass transfer phenomena.
It is an excellent course before any Mass Transfer Process or Unit Operation Course such as Distillations, Extractions, Leaching, Membranes, Absorption, etc...
This course is extremely recommended if you will continue with the following:
Flash Distillation, Simple Distillation, Batch Distillation
Gas Absorption, Desorption & Stripping
Binary Distillation, Fractional Distillation
Scrubbers, Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers, Tray Towers
Membranes
Liquid Extraction
Dryers / Humidifiers
Adsorbers
Evaporators/Sublimators
Crystallizers
Centrifugations
And many other Separation Technology!
At the end of the Course:
You will be able to understand the mass transfer operations concepts. You will be able to identify Mass Transfer Unit Operations. You will be also able to ensure the type of method of separation technology used.
You will be able to apply this theory in further Unit Operations.
Theory-Based Course
This is a very theoretical course, some calculations and exercises are present, but overall, expect mostly theoretical concepts.
The Principles required to understand Distillation, Absorption, Stripping, Flashing, Gas Treating, Scrubbing and more!
Introduction:
This course covers all the theory required to understand the basic principles behind Unit Operations that are based on Mass Transfer. Most of these Unit Operations (Equipments) are used in Process Separation Technologies in the Industry.Common examples are Distillation, Absorption and Scrubbing.
This course is required for the following:
Flash Distillation
Gas Absorption & Stripping
Simple Distillation
Batch Distillation
Binary Distillation
Fractional Distillation
Scrubbers
Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers
Tray Towers
We will cover:
Mass Transfer Basics
Diffusion, Convection
Flux & Fick's Law
The Concept of Equilibrium & Phases
Gibbs Phase Rule
Vapor Pressure
Equilibrium Vapor-Liquid Diagrams (T-xy, P-xy, XY)
Equilibrium Curves
Dew Point, Bubble Point
Volatility (Absolute & Relative)
K-Values
Ideal Cases vs. Real Cases
Henry's Law
Raoult's Law
Deviations of Ideal Cases (Positive and Negative)
Azeotropes
Solubility of Gases in Liquids
Interphase Mass Transfer and its Theories
Two Film Theory
Mass Transfer Coefficients (Overall vs Local)
Getting Vapor-Liquid and Solubility Data
Solved-Problem Approach:
All theory is backed with:
Exercises
Solved problems
Proposed problems
Homework
Case Studies
Individual Study
At the end of the course:
You will be able to understand the mass transfer concepts behind various Unit Operations involving Vapor - Liquid Interaction.
You will be able to apply this theory in further Unit Operations related to Mass Transfer Vapor - Liquid, which is one of the most common interactions found in the industry.
About your instructor:
I majored in Chemical Engineering with a minor in Industrial Engineering back in 2012.
I worked as a Process Design/Operation Engineer in INEOS Koln, mostly on the petrochemical area relating to naphtha treating. There I designed and modeled several processes relating separation of isopentane/pentane mixtures, catalytic reactors and separation processes such as distillation columns, flash separation devices and transportation of tank-trucks of product.
The Principles required to understand Distillation, Absorption, Stripping, Flashing, Gas Treating, Scrubbing and more!
Introduction:
This course covers all the theory required to understand the basic principles behind Unit Operations that are based on Mass Transfer. Most of these Unit Operations (Equipments) are used in Process Separation Technologies in the Industry.Common examples are Distillation, Absorption and Scrubbing.
This course is required for the following:
Flash Distillation
Gas Absorption & Stripping
Simple Distillation
Batch Distillation
Binary Distillation
Fractional Distillation
Scrubbers
Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers
Tray Towers
We will cover:
Mass Transfer Basics
Diffusion, Convection
Flux & Fick's Law
The Concept of Equilibrium & Phases
Gibbs Phase Rule
Vapor Pressure
Equilibrium Vapor-Liquid Diagrams (T-xy, P-xy, XY)
Equilibrium Curves
Dew Point, Bubble Point
Volatility (Absolute & Relative)
K-Values
Ideal Cases vs. Real Cases
Henry's Law
Raoult's Law
Deviations of Ideal Cases (Positive and Negative)
Azeotropes
Solubility of Gases in Liquids
Interphase Mass Transfer and its Theories
Two Film Theory
Mass Transfer Coefficients (Overall vs Local)
Getting Vapor-Liquid and Solubility Data
Solved-Problem Approach:
All theory is backed with:
Exercises
Solved problems
Proposed problems
Homework
Case Studies
Individual Study
At the end of the course:
You will be able to understand the mass transfer concepts behind various Unit Operations involving Vapor - Liquid Interaction.
You will be able to apply this theory in further Unit Operations related to Mass Transfer Vapor - Liquid, which is one of the most common interactions found in the industry.
About your instructor:
I majored in Chemical Engineering with a minor in Industrial Engineering back in 2012.
I worked as a Process Design/Operation Engineer in INEOS Koln, mostly on the petrochemical area relating to naphtha treating. There I designed and modeled several processes relating separation of isopentane/pentane mixtures, catalytic reactors and separation processes such as distillation columns, flash separation devices and transportation of tank-trucks of product.
The Principles required to understand Distillation, Absorption, Stripping, Flashing, Gas Treating, Scrubbing and more!
Introduction:
This course covers all the theory required to understand the basic principles behind Unit Operations that are based on Mass Transfer. Most of these Unit Operations (Equipments) are used in Process Separation Technologies in the Industry.Common examples are Distillation, Absorption and Scrubbing.
This course is required for the following:
Flash Distillation
Gas Absorption & Stripping
Simple Distillation
Batch Distillation
Binary Distillation
Fractional Distillation
Scrubbers
Gas Treating
Sprayers / Spray Towers
Bubble Columns / Sparged Vessels
Agitation Vessels
Packed Towers
Tray Towers
We will cover:
Mass Transfer Basics
Diffusion, Convection
Flux & Fick's Law
The Concept of Equilibrium & Phases
Gibbs Phase Rule
Vapor Pressure
Equilibrium Vapor-Liquid Diagrams (T-xy, P-xy, XY)
Equilibrium Curves
Dew Point, Bubble Point
Volatility (Absolute & Relative)
K-Values
Ideal Cases vs. Real Cases
Henry's Law
Raoult's Law
Deviations of Ideal Cases (Positive and Negative)
Azeotropes
Solubility of Gases in Liquids
Interphase Mass Transfer and its Theories
Two Film Theory
Mass Transfer Coefficients (Overall vs Local)
Getting Vapor-Liquid and Solubility Data
Solved-Problem Approach:
All theory is backed with:
Exercises
Solved problems
Proposed problems
Homework
Case Studies
Individual Study
At the end of the course:
You will be able to understand the mass transfer concepts behind various Unit Operations involving Vapor - Liquid Interaction.
You will be able to apply this theory in further Unit Operations related to Mass Transfer Vapor - Liquid, which is one of the most common interactions found in the industry.
About your instructor:
I majored in Chemical Engineering with a minor in Industrial Engineering back in 2012.
I worked as a Process Design/Operation Engineer in INEOS Koln, mostly on the petrochemical area relating to naphtha treating. There I designed and modeled several processes relating separation of isopentane/pentane mixtures, catalytic reactors and separation processes such as distillation columns, flash separation devices and transportation of tank-trucks of product.
FULL COURSE:
https://courses.chemicalengineeringguy.com/p/flash-distillation-in-chemical-process-engineering/
Introduction:
Binary Distillation is one of the most important Mass Transfer Operations used extensively in the Chemical industry.
Understanding the concept behind Gas-Gas, Liquid-Liquid and the Gas-Liquid mass transfer interaction will allow you to understand and model Distillation Columns, Flashes, Batch Distillator, Tray Columns and Packed column, etc...
We will cover:
REVIEW: Of Mass Transfer Basics (Equilibrium VLE Diagrams, Volatility, Raoult's Law, Azeotropes, etc..)
Distillation Theory - Concepts and Principles
Application of Distillation in the Industry
Equipment for Flashing Systems such as Flash Drums
Design & Operation of Flash Drums
Material and Energy Balances for flash systems
Adiabatic and Isothermal Operation
Animations and Software Simulation for Flash Distillation Systems (ASPEN PLUS/HYSYS)
Theory + Solved Problem Approach:
All theory is taught and backed with exercises, solved problems, and proposed problems for homework/individual study.
At the end of the course:
You will be able to understand mass transfer mechanism and processes behind Flash Distillation.
You will be able to continue with Batch Distillation, Fractional Distillation, Continuous Distillation and further courses such as Multi-Component Distillation, Reactive Distillation and Azeotropic Distillation.
About your instructor:
I majored in Chemical Engineering with a minor in Industrial Engineering back in 2012.
I worked as a Process Design/Operation Engineer in INEOS Koln, mostly on the petrochemical area relating to naphtha treating.
There I designed and modeled several processes relating separation of isopentane/pentane mixtures, catalytic reactors and separation processes such as distillation columns, flash separation devices and transportation of tank-trucks of product.
This is course on Plant Simulation will show you how to setup hypothetical compounds, oil assays, blends, and petroleum characterization using the Oil Manager of Aspen HYSYS.
You will learn about:
Hypothetical Compounds (Hypos)
Estimation of hypo compound data
Models via Chemical Structure UNIFAC Component Builder
Basis conversion/cloning of existing components
Input of Petroleum Assay and Crude Oils
Typical Bulk Properties (Molar Weight, Density, Viscosity)
Distillation curves such as TBP (Total Boiling Point)
ASTM (D86, D1160, D86-D1160, D2887)
Chromatography
Light End
Oil Characterization
Using the Petroleum Assay Manager or the Oil Manager
Importing Assays: Existing Database
Creating Assays: Manually / Model
Cutting: Pseudocomponent generation
Blending of crude oils
Installing oils into Aspen HYSYS flowsheets
Getting Results (Plots, Graphs, Tables)
Property and Composition Tables
Distribution Plot (Off Gas, Light Short Run, Naphtha, Kerosene, Light Diesel, Heavy Diesel, Gasoil, Residue)
Oil Properties
Proper
Boiling Point Curves
Viscosity, Density, Molecular Weight Curves
This is helpful for students, teachers, engineers and researchers in the area of R&D, specially those in the Oil and Gas or Petroleum Refining industry.
This is a "workshop-based" course, there is about 25% theory and about 75% work!
At the end of the course you will be able to handle crude oils for your fractionation, refining, petrochemical process simulations!
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/petroleum-refining/
COURSE DESCRIPTION:
The main scope of the course is to create strong basis and fundamentals regarding the processes in the Petroleum Refining. We take a look to the Oil&Gas Industry briefly and continue directly with the Refining Process. We then make a focus in each individual unit operation in the refinery.
Learn about:
* Oil& Gas Industry
* Difference between Petroleum Refining vs. Petrochemical Industry
* Overview of the most important operations and products
* Market insight (supply/demand) as well as (production/consumption)
* Several Petroleum Refineries around the World
Unit Operations & Processes
* Refining and Fractionation
* Atmospheric Distillation Column
* Vacuum Distillation
* Hydrotreating (Hydrogenation)
* Blending
* Reforming
* Isomerization
* Alkylation
* Steam Cracking
* Fluid Catalytic Cracking
* Gas Sweetening (Hydrodesulfurization)
* Coking
Components:
* Fuel Gas / Natural Gas
* Liquified Petroleum Gases (LPG)
* Propane, Butane
* Sulfur / Hydrogen Sulfide
* Gasoline / Automotive Gas Oil
* Naphtha Cuts (Light/Heavy)
* Kerosene
* Diesel
* Gasoil
* Lubricants
* Vacuum Residues
* Asphalt
* Coke
NOTE: This course is focused for Process Simulation
At the end of the course you will feel confident in the Petroleum Refining Industry. You will know the most common Process & Unit Operations as well as their distribution, production and importance in daily life.
----
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CONTACT ME
Chemical.Engineering.Guy@Gmail.com
www.ChemicalEngineeringGuy.com
http://facebook.com/Chemical.Engineering.Guy
You speak spanish? Visit my spanish channel -www.youtube.com/ChemEngIQA
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/petroleum-refining/
COURSE DESCRIPTION:
The main scope of the course is to create strong basis and fundamentals regarding the processes in the Petroleum Refining. We take a look to the Oil&Gas Industry briefly and continue directly with the Refining Process. We then make a focus in each individual unit operation in the refinery.
Learn about:
* Oil& Gas Industry
* Difference between Petroleum Refining vs. Petrochemical Industry
* Overview of the most important operations and products
* Market insight (supply/demand) as well as (production/consumption)
* Several Petroleum Refineries around the World
Unit Operations & Processes
* Refining and Fractionation
* Atmospheric Distillation Column
* Vacuum Distillation
* Hydrotreating (Hydrogenation)
* Blending
* Reforming
* Isomerization
* Alkylation
* Steam Cracking
* Fluid Catalytic Cracking
* Gas Sweetening (Hydrodesulfurization)
* Coking
Components:
* Fuel Gas / Natural Gas
* Liquified Petroleum Gases (LPG)
* Propane, Butane
* Sulfur / Hydrogen Sulfide
* Gasoline / Automotive Gas Oil
* Naphtha Cuts (Light/Heavy)
* Kerosene
* Diesel
* Gasoil
* Lubricants
* Vacuum Residues
* Asphalt
* Coke
NOTE: This course is focused for Process Simulation
At the end of the course you will feel confident in the Petroleum Refining Industry. You will know the most common Process & Unit Operations as well as their distribution, production and importance in daily life.
----
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CONTACT ME
Chemical.Engineering.Guy@Gmail.com
www.ChemicalEngineeringGuy.com
http://facebook.com/Chemical.Engineering.Guy
You speak spanish? Visit my spanish channel -www.youtube.com/ChemEngIQA
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/petrochemicals-an-overview/
Introduction:
The course is mainly about the petrochemical industry. Talks about several chemicals and their chemical routes in order to produce in mass scale the demands of the market.
Learn about:
Petorchemical Industry
Difference between Petroleum Refining vs. Petrochemical Industry
Paraffins, Olefins, Napthenes & Aromatics
Market insight (production, consumption, prices)
Two main Petrochemical Processes: Naphtha Steam Cracking and Fluid Catalytic Cracking
The most important grouping in petrochemical products
Petrochemical physical & chemical properties. Chemical structure, naming, uses, production, etc.
Basic Gases in the industry: Ammonia, Syngas, etc…
C1 Cuts: Methane, Formaldehyde, Methanol, Formic Acid, Urea, Chloromethanes etc…
C2 Cuts: Ethane, Acetylene, Ethylene, Ethylene Dichloride, Vinyl Chloride, Ethylene Oxide, Ethanolamines, Ethanol, Acetaldehyde, Acetic Acid, Ethylene Glycols (MEG, DEG, TEG)
C3 Cuts: Propane, Propylene, Propylene Oxide, Isopropanol, Acetone, Acrylonitrile, Propediene, Allyl chloride, Acrylic acid, Propionic Acid, Propionaldehyde, Propylene Glycol
C4 Cuts: Butanes, Butylenes, Butadiene, Butanols, MTBE (Methyl Tert Butyl Ethers)
C5 cuts: Isoprene, Pentanes, Piperylene, Cyclopentadiene, Dicyclopentadiene, Isoamyl, etc…
Aromatics: Benzene, Toluene, Xylenes (BTX), Cumene, Phenol, Ethyl Benzene, Styrene, Pthalic Anhydride, Nitrobenzene, Aniline, Benzoic Acid, Chlorobenzene, etc…
At the end of the course you will feel confident in how the petrochemical industry is established. You will know the most common petrochemicals as well as their distribution, production and importance in daily life. It will help in your future process simulations by knowing the common and economical chemical pathways.
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/petrochemicals-an-overview/
Introduction:
The course is mainly about the petrochemical industry. Talks about several chemicals and their chemical routes in order to produce in mass scale the demands of the market.
Learn about:
Petorchemical Industry
Difference between Petroleum Refining vs. Petrochemical Industry
Paraffins, Olefins, Napthenes & Aromatics
Market insight (production, consumption, prices)
Two main Petrochemical Processes: Naphtha Steam Cracking and Fluid Catalytic Cracking
The most important grouping in petrochemical products
Petrochemical physical & chemical properties. Chemical structure, naming, uses, production, etc.
Basic Gases in the industry: Ammonia, Syngas, etc…
C1 Cuts: Methane, Formaldehyde, Methanol, Formic Acid, Urea, Chloromethanes etc…
C2 Cuts: Ethane, Acetylene, Ethylene, Ethylene Dichloride, Vinyl Chloride, Ethylene Oxide, Ethanolamines, Ethanol, Acetaldehyde, Acetic Acid, Ethylene Glycols (MEG, DEG, TEG)
C3 Cuts: Propane, Propylene, Propylene Oxide, Isopropanol, Acetone, Acrylonitrile, Propediene, Allyl chloride, Acrylic acid, Propionic Acid, Propionaldehyde, Propylene Glycol
C4 Cuts: Butanes, Butylenes, Butadiene, Butanols, MTBE (Methyl Tert Butyl Ethers)
C5 cuts: Isoprene, Pentanes, Piperylene, Cyclopentadiene, Dicyclopentadiene, Isoamyl, etc…
Aromatics: Benzene, Toluene, Xylenes (BTX), Cumene, Phenol, Ethyl Benzene, Styrene, Pthalic Anhydride, Nitrobenzene, Aniline, Benzoic Acid, Chlorobenzene, etc…
At the end of the course you will feel confident in how the petrochemical industry is established. You will know the most common petrochemicals as well as their distribution, production and importance in daily life. It will help in your future process simulations by knowing the common and economical chemical pathways.
This is a slideshow / resource / support material of the course.
Get full access (videlectures)
https://www.chemicalengineeringguy.com/courses/aspen-plus-bootcamp-with-12-case-studies/
x-x-x
Requirements
Basic understanding of Plant Design & Operation
Strong Chemical Engineering Fundamentals
Aspen Plus V10 (at least 7.0)
Aspen Plus – Basic Process Modeling (Very Recommended)
Aspen Plus – Intermediate Process Modeling (Somewhat Recommended)
Description
This BOOTCAMP will show you how to model and simulate common industrial Chemical Processes.
It is focused on the “BOOTCAMP” idea, in which you will learn via workshops and case studies, minimizing theory to maximize learning.
You will learn about:
Better Flowsheet manipulation and techniques
Understand Property Method Selection and its effects on simulation results
More than 15 Unit Operations that can be used in any Industry
Model Analysis Tools required for process design
Reporting Relevant Results Plot relevant data
Analysis & Optimization of Chemical Plants
Economic Analysis
Dynamic Simulations
At the end of this Bootcamp, you will be able to model more industrial processes, feel confident when modeling new processes as well as applying what you have learnt to other industries.
This is a slideshow / resource / support material of the course.
Get full access (videlectures)
https://www.chemicalengineeringguy.com/courses/aspen-plus-bootcamp-with-12-case-studies/
x-x-x
Requirements
Basic understanding of Plant Design & Operation
Strong Chemical Engineering Fundamentals
Aspen Plus V10 (at least 7.0)
Aspen Plus – Basic Process Modeling (Very Recommended)
Aspen Plus – Intermediate Process Modeling (Somewhat Recommended)
Description
This BOOTCAMP will show you how to model and simulate common industrial Chemical Processes.
It is focused on the “BOOTCAMP” idea, in which you will learn via workshops and case studies, minimizing theory to maximize learning.
You will learn about:
Better Flowsheet manipulation and techniques
Understand Property Method Selection and its effects on simulation results
More than 15 Unit Operations that can be used in any Industry
Model Analysis Tools required for process design
Reporting Relevant Results Plot relevant data
Analysis & Optimization of Chemical Plants
Economic Analysis
Dynamic Simulations
At the end of this Bootcamp, you will be able to model more industrial processes, feel confident when modeling new processes as well as applying what you have learnt to other industries.
LINK:
https://www.chemicalengineeringguy.com/courses/aspen-plus-intermediate-course/
The INTERMEDIATE Aspen Plus Course will show you how to model and simulate more complex Processes
Analysis of Unit Operation will help you in order to simulate more complex chemical processes, as well as to analyse and optimize existing ones.
You will learn about:
- Better Flowsheet manipulation
- Hierarchy, Flowsheeting, Sub-flowsheet creation
- Logical Operators / Manipulators
- Understand Property Method Selection and its effects on simulation results
- Study of more rigorous unit operations
- Model Analysis Tools such as sensitivity and optimization
- Reporting Relevant Results Plot relevant data for Heaters, Columns ,Reactors, Pumps
- Temperature Profiles, Concentration Profile, Pump Curves, Heat Curves, etc…
- Up to 3 Case Studies (in-depth analysis)
All theory is backed up by more than 30 Practical Workshops!
At the end of the course you will be able to setup more complex processes, increase your simulation and flow sheeting techniques, run it and debugging, get relevant results and make a deeper analysis of the process for further optimization.
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/gas-absorption-stripping/
Introduction:
Gas Absorption is one of the very first Mass Transfer Unit Operations studied in early process engineering. It is very important in several Separation Processes, as it is used extensively in the Chemical industry.
Understanding the concept behind Gas-Gas and Gas-Liquid mass transfer interaction will allow you to understand and model Absorbers, Strippers, Scrubbers, Washers, Bubblers, etc…
We will cover:
- REVIEW: Of Mass Transfer Basics required
- GAS-LIQUID interaction in the molecular level, the two-film theory
- ABSORPTION Theory
- Application of Absorption in the Industry
- Counter-current & Co-current Operation
- Several equipment to carry Gas-Liquid Operations
- Bubble, Spray, Packed and Tray Column equipments
- Solvent Selection
- Design & Operation of Packed Towers
- Pressure drop due to packings
- Solvent Selection
- Design & Operation of Tray Columns
- Single Component Absorption
- Single Component Stripping/Desorption
- Diluted and Concentrated Absorption
- Basics: Multicomponent Absorption
- Software Simulation for Absorption/Stripping Operations (ASPEN PLUS/HYSYS)
----
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CONTACT ME
Chemical.Engineering.Guy@Gmail.com
www.ChemicalEngineeringGuy.com
http://facebook.com/Chemical.Engineering.Guy
You speak spanish? Visit my spanish channel -www.youtube.com/ChemEngIQA
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/gas-absorption-stripping/
Introduction:
Gas Absorption is one of the very first Mass Transfer Unit Operations studied in early process engineering. It is very important in several Separation Processes, as it is used extensively in the Chemical industry.
Understanding the concept behind Gas-Gas and Gas-Liquid mass transfer interaction will allow you to understand and model Absorbers, Strippers, Scrubbers, Washers, Bubblers, etc…
We will cover:
- REVIEW: Of Mass Transfer Basics required
- GAS-LIQUID interaction in the molecular level, the two-film theory
- ABSORPTION Theory
- Application of Absorption in the Industry
- Counter-current & Co-current Operation
- Several equipment to carry Gas-Liquid Operations
- Bubble, Spray, Packed and Tray Column equipments
- Solvent Selection
- Design & Operation of Packed Towers
- Pressure drop due to packings
- Solvent Selection
- Design & Operation of Tray Columns
- Single Component Absorption
- Single Component Stripping/Desorption
- Diluted and Concentrated Absorption
- Basics: Multicomponent Absorption
- Software Simulation for Absorption/Stripping Operations (ASPEN PLUS/HYSYS)
----
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-----
CONTACT ME
Chemical.Engineering.Guy@Gmail.com
www.ChemicalEngineeringGuy.com
http://facebook.com/Chemical.Engineering.Guy
You speak spanish? Visit my spanish channel -www.youtube.com/ChemEngIQA
Course by Chemical Engineering Guy
Check out full course:
http://www.chemicalengineeringguy.com/courses/aspen-plus-physical-properties-course/
Ask me for special discounts, or checkout "SURPIRSE" tab in my site for special discounts.
This is course on Process Simulation will show you how to model, manipulate and report thermodynamic, transport, physical and chemical properties of substances.
You will learn about:
Physical Property Environment
Physical Property Method & Method Assistant
Fluid and Property Packages
Physical property input, modeling, estimation and regression
Thermodynamic Properties (Material/Energy balances and Thermodynamic Processes)
Transport Properties for (Mass/Heat/Momentum Transfer)
Equilibrium Properties (Vapor-Liquid, Liquid-Liquid, etc...)
Getting Results (Plots, Graphs, Tables)
This is an excellent way to get started with Aspen Plus. Understanding the physical property environment will definitively help you in the simulation and flowsheet creation!
This is a "workshop-based" course, there is about 50% theory and about 50% practice!
Get full Course here:
www.ChemicalEngineeringGuy.com/Courses
The BASIC Aspen HYSYS Course will show you how to model and simulate Processes (From Petrochemical, to Ammonia Synthesis and Polymerisation).
Analysis of Unit Operation will help you in order to optimise the Chemical Plant.
This is helpful for students, teachers, engineers and researchers in the area of R&D and Plant Design/Operation.
The course is didactic, with a lot of applied theory and Workshops/Study cases.
At the end of the course you will be able to setup a simulation, run it, get results and more important, analysis of the process for further optimization.
Chemical Engineers
Process Engineers
Students related to engineering fields
Teachers willing to learn more about process simulation
Petrochemical Engineers
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
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Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
4. What is a Reactor?
• Equipment used to carry on a
chemical reaction
• Chemical engineers design
reactors to maximize net present
value for the given reaction.
www. Chemical Engineering Guy .com
5. What is a Reactor?
• Designers ensure that the reaction proceeds
– highest efficiency towards the desired output
product
– producing the highest yield of product
– require the least amount of money to purchase
and operate.
www. Chemical Engineering Guy .com
6. Why do we need reactors?
• To convert materials to other useful
materials!
• Control reactions in a safe manner
• Have a specific unit for that “operation”
• Easier to maximize efficiency
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7. Types of Reactor
• Batch vs. Semi-Batch vs. Continuous
• Catalytic vs. Non-Catalytic
• Homogeneous vs. Heterogeneous
• By category
– Batch Reactor
– Semi-continuous Reactor
– Continuous Stirred Tank Reactor (CSTR)
– Plug Flow Reactor (PFR)
– Packed Bed Reactor (PBR)
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31. Chemical Reaction Engineering Methodology
This Material is only Available at
www.ChemicalEngineeringGuy.com/Courses
If you are interested in getting this Slides, please send an email to:
Contact@ChemicalEngineeringGuy.com
OR visit our VIDEO-Presentation in YouTube:
www.YouTube.com/ChemEngineeringGuy
32. Chemical Reaction
• A chemical reaction takes place when a
detectable number of molecules of one
or more species have lost their
“identity” and assumed to form new
structure or configuration of atoms
• Mass is not created nor destroyed
– Molecules change in structure
33. Rate of Reaction -rA
• Tells us how fast a number of one chemical
species are being consumed to form another
chemical species
• Chemical species any chemical component
or even an element
• We can call this phenomena also as
“disappearance” of species
– This is actually a transformation
34. Rate of Reaction -rA
• Applied example:
–The rate of reaction of A (disappearance f a
species “A”)
• Is the number of A molecules that lose their chemical
identity per unit time per unit volume
• This is done through the breaking and subsequent re-
forming of chemical bonds
• This is done while the chemical reaction takes place
35. Rate of Reaction -rA
• Units of Rate of Reaction of A
–Moles of A per unit volume per unit time
• Mol A / (m3·s)
• Mol A / (L·s)
• gmol A / (dm3·min)
36. Rate of Reaction -rA
• A + 2B C + D
• -rA= 1 gmol of A/ (dm3·s)
• rA= -1 gmol of A/ (dm3·s)
• -rB= 2 gmol of B/ (dm3·s)
• rC=1 gmol of C/ (dm3·s)
• -rD= -1 gmol of D/ (dm3·s)
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37. Rate of Reaction -rA
• A + 2B C + D
• -rA= 1 gmol of A/ (dm3·s)
• rA= -1 gmol of A/ (dm3·s)
• -rB= 2 gmol of B/ (dm3·s)
• rC=1 gmol of C/ (dm3·s)
• -rD= -1 gmol of D/ (dm3·s)
1 gmol of A “disappears”
1 gmol of A “appears”
2 gmol of B “disappear”
1 gmol of C “appears”
1 gmol of D “appears”
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38. Rate of Reaction -rA
• Rate of Reaction of A –rA
• Rate of Production of A rA
– Rate of Reaction of A = -Rate of Production of A
– So you’ll get
• -rA = -(rA)
• -rA = -rA
39. Rate of Reaction –r’A
• We will be using a speciall rate of reaction for
packed bed reactors
• This is just an introduction, we will analyze it
further on the PBR section
• -r’A is essentially the same…
– instead of basing our “Volume” of the reactor, we
base it to the “mass” of our catalyst (bed)
• -r’A [=] gmol A / (kg cat · s)
40. Rate of Reaction –r’A
• -rA [=] gmol A / (dm3 · s)
Vs
• -r’A [=] gmol A / (kg cat · s)
41. Rate of Reaction -rA
• Important NOTE!
• The rate of Reaction does NOT depends of the
reactor!
• Makes sense… one reaction will be carried, no
matter if the reactor is nice, big, small, long,
continuous, batch operated, etc.
• Do not confuse the Molar Balances with the
Rates of Reactions!
42. Rate of Reaction -rA
• The Rate of Reaction depends
–Solely in the material being reacted
–Reaction conditions (T, P, etc.)
–Type of catalyst
–Species Concentration
• AT that specific point of space
43. General Mole Balance Equation
• To perform a mole balance
– Specify the boundary of the system
– Specify a “species” in this case we use “j”
44. General Mole Balance Equation
Mass Balance on Species J
Substitute Pj-Cj with Gj
Substitute Inlet, Outlet and Accumulation terms
45. General Mole Balance Equation
Our master equation for any system, any reactor
This is the “General Mole Balance Equation”
46. The concept of Generation Gj
• Units [=] gmol of j being generated / time
– Generated
+ if produced or
– if being reacted
• NOTE
–If all the system is spacially uniform
throughtout the system
• Then Gj = rj·V
• rj = rate of reaction of j
47. The concept of Generation Gj
• What if our rate of reaction or volume changes
through the system?
48. The concept of Generation Gj
• We would have to calculate each Generation
individually and then add them up for the
“total” or “overall” generation of the system
49. The concept of Generation Gj
• Adding each one…
• Substituting Gj= rj·V
50. The concept of Generation Gj
• Applying the correct limits to n infinity and
Volume as a differential Volume in space
51. The concept of Generation Gj
• By definition of Integral…
• We get an equation of Generation that takes
every generation term in the space of the system
52. The concept of Generation Gj
• Substituting the Generation concept of our
master Equation
53. The concept of Generation Gj
• Now we can apply this equation to many reactors!
Actual Master Equation for Molar Balances in Reactors
54. Application of the General Molar
Balance Equations to Reactors
• We have our “master” equation
• Let’s apply this equation to our reactors
– Batch Reactor
– Continuous Stirred Tank Reactor
– Plug Flow Reactor
– Packed Bed Reactor
55. Batch Reactor
• Description
– Typical for small-scale operations such as labs
– Useful for testing new processes or conditions
– Manufacture of expensive products
– If Continuous Process is not possible
– Higher conversions
– High cost labor
– Variation of products form batch to batch
– Difficult to scale-up
56. Batch Reactor
• Operation
– The reactor gets charged
– The reactor starts operating (reacting)
– The reactor gets discharged at certain point of
time
– The reactor is cleaned
– Another cycle starts
– Transient state! Accumulation term
59. Batch Reactor GMBE
Let’s develop that integral…
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60. Batch Reactor GMBE
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61. Batch Reactor GMBE
Batch Reactor Design Equation
*Charging and Discharging the Reactor is not analyzed!
62. Batch Reactor Example
• Lets suppose we have
A B
• Calculate the time needed to achieve certain
amount of NA
64. Batch Reactor GMBE
A B
Separate and Integrate
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65. Batch Reactor GMBE
A B
Not typical in literature
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69. Continuous Flow Reactors MBE
• Continuous Stirred Tank Reactor CSTR
• Plug Flow Reactor PFR
• Packed Bed Reactor PBR
• Many others may be also included
• Typical operation is Steady State!
70. CSTR
• Description
– There is at least one inlet of reactive material
– There is at least one outlet of product material
– No accumulation in the tank (will not spill)
– Steady State, no integrals!
– Continuously and Perfectly stirred
– Liquid phase reaction
– Temperature and concentrations are the same in
all the vessel (idealistic)
71. CSTR
• In theory, concentration in the top is the same
as the outlet
72. CSTR
• Operation
–Designed for long time continuous
operation
–It needs lot of time to achieve
concentration, conversion, temperature,
pressure, levels and other variables due to
the size
73. CSTR
• Operation
–Start-up is the process in which this type of
tanks are started up… This process is a
transient state
–Operation is in steady state
–Change of conditions is transient state
–Shutting-down is also a transient state
74. CSTR GMBE
• Lets apply the General Molar Balance Equation
Steady State no Accumulation
75. CSTR GMBE
• Lets apply the General Molar Balance Equation
No variation due to perfect mixing
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76. CSTR GMBE
• Lets apply the General Molar Balance Equation
Forcing -rj
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77. CSTR GMBE
• Lets apply the General Molar Balance Equation
Our CSTR Design Equation
78. Plug Flow Reactor
• Description
– Also known as Tubular Reactors
– Cylindrical pipe reactors
– Operated in steady state
– Often gas-phase reactions
– Reactants are consumed as they pass through
pipe
– Simplest form of reactor
– Concentration varies across the pipe length!
79. Plug Flow Reactor
• Operation
– Plug Flow is forced
– No radial variation throughout the pipe
– Pipe incrustation might happen, there is a
maintenance program to follow
– Easy/Cheap to buy, operate
– No high conversions
83. Plug Flow Reactor
No accumulation (Continuous Process)
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86. Plug Flow Reactor
The value of V at the initial part
of the disk
The value of V+ΔV at the final
part of the disk
Fj valued in “V”, the initial part of
the disk
Fj valued in “V+ΔV”, the final part
of the disk
90. Plug Flow Reactor
We get this cool derivative!
Lets integrate!
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91. Plug Flow Reactor
And lets force once again -rA
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93. Packed Bed Reactor
• Description
– Heterogeneous reactions
– Fluid-Solid phases
– Ideal for Catalyst bed reactions
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94. Packed Bed Reactor
• Description
– We base our study in the reactor’s catalyst mass
rather than the reactor’s volume
– Steady State Operation, no accumulation
– If gases; there is pressure drop
– Concentration of product(s) changes with length
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95. Packed Bed Reactor
• Operation
–Typically a clean catalyst is placed
–The catalyst bed is fixed so it does not moves
as fluid passes by
–The inlet is open… Fluid starts entering the
reactor
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96. Packed Bed Reactor
• Operation
–The fluid interact with the catalyst bed
–There is reactions, the products go to the
outlet
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97. Packed Bed Reactor
• Operation
–The catalyst is sometime saturated; it must be
changed
–The catalyst may be “poisoned” so it must be
changed as well
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98. Packed Bed Reactor and –r’A
• We are talking about “Mass of Catalyst”
• Now we analyze –r’A
• Consider –rA [=] moles of A / Vol·time
• Consider –r’A [=] moles of A / mass cat·time
-rA x Volume of Reactor = moles of A per unit time
-r’A x Mass of Catalyst = moles of A per unit time
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100. Packed Bed Reactor and –r’A
No accumulation continuous process in steady state
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101. Packed Bed Reactor and –r’A
Lets check out that differential
volume/mass disk (pink)
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102. Packed Bed Reactor and –r’A
As in the PFR… We force
that “Derivative” concept
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103. Packed Bed Reactor and –r’A
Which is very similar to the PBR!
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104. Packed Bed Reactor and –r’A
NOTE: This equation is only valid if there is NO pressure
drops (we will deal with that in further chapters)
Master Equation for PBR
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105. Flow vs. Concentration
• We’ve done our balances using flow rates
– Flow Rate [=] gmol of A / time
• In Reactor Engineering, specially at lab scale,
we use a lot Concentration terms
– Concentration [=] gmol of A / volume of solution
106. Flow vs. Concentration
• How do we relate them!?
• One uses time
• The other uses volume of
solution
107. Flow vs. Concentration
• The relationship between them is of course
volume/time
• We know it in chemical engineering as
volumetric flow rate
– Volumetric Flow [=] volume / time
108. From Moles to Concentration
Batch
Design Equation of a Batch Reactor
Substituting this formula!
You get this equation…
You get a First-Order Differential Equation
If Volumetric Flow is constant, take it out
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109. From Flow to Concentration
CSTR
Design Equation of a CSTR
Substitute all Flows with Concentration·Volumetric Flows
If inlet and outlet volumetric flow rates are the same…
You end up with Concentration terms
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110. From Flow to Concentration
PFR
Design Equation of a PFR
Substitute all Flows with
Concentration·Volumetric Flows
If inlet and outlet volumetric flow rates are
the same the it is a constant…
You end up with Concentration terms
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111. From Flow to Concentration
PFR
If you continue to develop the equation
And Integrate to find out the limits
You end up with this Equation for
“Volume”
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112. From Flow to Concentration
PBR
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The design Equation for a PBR
Substitute Flows in terms of
Concentration
If volumetric flow is constant, take
it out of the derivative
113. From Flow to Concentration
PBR
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If you continue to develop it…
Integrating limits
Our final equation (forcing –rA)
114. Examples of Continuous Reactors
• Given the next reaction
– Reaction A B
– Volumetric flow = 10 dm3/min
– Volumetric flow at inlet is the same at outlet
– Rate of reaction –rA = kCA k = 0.23 min-1
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a) Reactor volume (do not substitute data, just variables)
b) Reactor Volume if the exiting concentration is 10% of the entering
concentration
c) What reactor would you choose?
Do it for CSTR, PFR… PBR (need more data)
115. Examples of Continuous Reactors
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118. Examples of Continuous Reactors
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124. Questions and Problems
• There are 22 problems in this section.
• All problems are solved in the next webpage
– www.ChemicalEngineeringGuy.com
• Courses
–Reactor Engineering
»Solved Problems Section
• CH1 – Introduction and Molar Balances
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125. End of Block RE1
• We’re done with this chapter!
• It is short, but SUPER important
• You learned how to do General Molar
Balances on the most typical Reactors
• You have now design equations for different
types of reactor (you can calculate, flows,
volumes and even rate of reactions)
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126. End of Block RE1
• This is just the first step on the course
• We’ve seen the first step for the Reactor
Engineering Methodology:
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127. End of Block RE1
• You don’t need to remember how to get each
equation
– Even though it helps a lot
• Only be sure where does it comes from
– The General Molar Balance Equation
• And know when you can and can’t use it
– Idealities, types of process, etc.
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128. More Information…
• Get extra information here!
– Directly on the WebPage:
• www.ChemicalEngineeringGuy.com/courses
– FB page:
• www.facebook.com/Chemical.Engineering.Guy
– Contact me by e-mail:
• Chemical.Engineering.Guy@gmail.com
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129. Text Book & Reference
Essentials of Chemical
Reaction Engineering
H. Scott Fogler (1st Edition)
Chemical Reactor
Analysis and Design
Fundamentals
J.B. Rawlings and J.G.
Ekerdt (1st Edition)
Elements of Chemical
Reaction Engineering
H. Scott Fogler (4th Edition)
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130. Bibliography
Elements of Chemical Reaction Engineering
H. Scott Fogler (4th Edition)
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We’ve seen CH1