Inforln.com ERP LN 10.3 & 10.4 Manufacturing Non-conformance Handling Differences
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The document provides an overview of the differences in non-conformance handling between Infor LN versions 10.3 and 10.4. Key changes in 10.4 include the addition of a quarantine functionality to support processes for handling non-conforming items during purchase, warehousing and production. The quarantine functionality allows for multiple quarantine locations and supports quarantine inventory planning. The document also reviews how to set up and use the new quarantine functionality for rejecting non-conforming production materials and end items.
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Inforln.com ERP LN 10.3 & 10.4 Manufacturing Non-conformance Handling Differences
- 1. 1 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Infor LN: v10.3 – v10.4 Manufacturing Non-conformance Handling Differences Rollout Training Campus Course Code: 02_0021040_EEN0471_ELN July 2014 Robert Nooder
- 2. 2 Copyright © 2012. Infor. All Rights Reserved. www.infor.com • Introduction • Overview Non-conforming Handling • Reject production material • Reject production end-item Agenda
- 3. 3 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Objective new quarantine functionality: • Support processes for handling a non-conforming item • purchase, warehousing, production (SFC) • Support Quarantine Inventory • multiple locations, planning • Enhance consistency • terminology, processes Introduction Pre-requisite: • Rollout Training: 02_0021040_EEN0441_ELN Warehouse Management, Inspection & Quarantine Differences
- 4. 4 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Overview non-conformance Handling LN 10.3 Materials / Components Warehouse End items Warehouse Material Issue End item Receipt Operation 20 Operation 30 Operation 10 Production order End item Issue Material Receipt Scrap ScrapScrapScrapScrap Reject Return Scrap
- 5. 5 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Overview non-conformance Handling LN 10.4 Materials / Components Warehouse End items Warehouse Material Issue End item Receipt Operation 20 Operation 30 Operation 10 Production order End item Issue Material Receipt Scrap Scrap ScrapScrapScrapScrap QuarantineQuarantineQuarantineQuarantineQuarantine ReturnReturn ReworkRework Rework* Return Rework Scrap * * * * * * * * * * Quarantine Rework * * Return * * new
- 6. 6 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Overview non-conformance Handling LN 10.4 Materials / Components Warehouse End items Warehouse Material Issue End item Receipt Operation 20 Operation 30 Operation 10 Production order End item Issue Material Receipt Scrap Scrap ScrapScrapScrapScrap QuarantineQuarantineQuarantineQuarantineQuarantine ReturnReturn ReworkRework Rework* Return Rework Scrap * * * * * * * * * * Quarantine Rework * * Return *
- 7. 7 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Set-up Reject Production End-item / Material Warehouse • Inventory Handling Parameters: Quarantine implemented • Inventory Handling Parameters: Quarantine Inventory available for planning • Warehouse: Quarantine implemented • Warehouse: Designated quarantine warehouse • Warehouse / Locations: Quarantine locations Item: • Item Warehouse Data: Rejects Handling: Scrap, Quarantine, Both • Item Warehouse Data: Disposition Due Lead Time
- 8. 8 Copyright © 2012. Infor. All Rights Reserved. www.infor.com • Scenario • Production order has been created and released • Material has been issued from the warehouse to the shop floor • A non-conforming material is found • In the session “Material to issue for Production Orders” • Reject a quantity of the applicable material • Scrap and / or quarantine a quantity of the material • Initiate the re-issue of the scrapped and /or quarantined material • In the session “Quarantine Inventory” • Decide on the disposition • Handle the quarantined inventory Handling non-conforming Material
- 9. 9 Copyright © 2012. Infor. All Rights Reserved. www.infor.com • Scenario • Production order has been created and released • On an operation a non-conformance is found • In the session “Report Operations Complete” • Reject a quantity of the manufactured item • Scrap and / or quarantine the manufactured item • In the session “Quarantine Inventory” • Decide on the disposition (rework ) • Maintain and release the generated production (rework) order • Issue the applicable quarantined item Handling non-conforming End-item
- 10. 10 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Production non-conforming Material Operation 20 Operation 30 Operation 10 Production order Receipt Inspection Bulk/Pick Quarantine Warehouse Staging the material can be moved to quarantine If the disposition is “return to supplier” a return purchase order is created the material can be scrapped
- 11. 11 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Production order Quality Inspection order Receipt Inspection Bulk/Pick Quarantine Warehouse Staging If the disposition is “rework to existing specification” or “rework to new specification” a production (rework) order is created When QM is implemented and if applicable the quality inspection order (type “routing (TI)”) is created Depending on the outcome of the Quality Inspection Order or a decision outside LN the unfinished manufactured item can be moved to quarantine Production non-conforming manufactured Item Operation 20 Operation 30 Operation 10 Production (rework) order Depending on the outcome of the Quality Inspection Order or a decision outside LN the unfinished manufactured item can be scrapped)